PDU electric control system
By adopting a combined design of air switch, control board, transformer and socket in the PDU electronic control system, the problems of high power consumption, complex circuit design and insufficient high current transmission capabilities of traditional PDU electronic control systems are solved, and more efficient, safe and low-cost power management is achieved.
Patent Information
- Application Number
- CN202421850859.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
When facing modern high-density and high efficiency needs, traditional PDU electronic control systems have high power consumption, complex circuit design, overheating problems and insufficient transmission capacity of large currents, resulting in low energy efficiency, high cost and high safety risks.
The combined design of air switch, control board, transformer and socket is adopted. It is connected to the three-phase current through the socket, the transformer is connected to the control board, the air switch is connected to the three-phase current in series, and a control device is set on the air switch to control the opening and closing, which saves the large current relay part and separates the wiring design.
It solves complex circuit design problems, frees up the internal space of the product, reduces temperature rise and fault risks, reduces production costs, and improves the energy use efficiency and safety of the system.
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Figure CN222965964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power equipment, in particular to a PDU electronic control system. Background Art
[0002] The Power Distribution Unit (PDU) is an essential component in data centers, industrial automation, communication base stations and other scenarios, used for distributing and managing power supply. However, the design and performance of traditional PDUs have exposed a series of problems when facing modern high-density and high-efficiency requirements.
[0003] In the intelligent electronic control design of traditional PDUs, relays and other switching devices continuously consume energy to maintain their states during operation, resulting in an increase in the overall power consumption of the system and a decrease in energy use efficiency. In today's pursuit of green energy and sustainable development, this power-consuming design does not meet the requirements of energy conservation and emission reduction. At the same time, the circuit design is relatively complex, including a large number of connecting wires and components, which not only increases the manufacturing cost and failure rate of the system, but also easily generates overheating under high-load conditions. Overheating not only reduces the stability and lifespan of the equipment, but may also cause safety problems such as fires or short circuits. Moreover, as the current intensity that the PDU needs to carry continues to increase, the copper cladding of traditional printed circuit boards (PCBs) has become difficult to meet the requirements of large-current transmission. Although increasing the conductive ability can be achieved by thickening the copper layer or using copper bars, this not only increases the production cost, but also the temperature rise generated when large currents flow poses a threat to precision electronic components and shortens their service life. Summary of the Utility Model
[0004] The utility model aims to at least solve the technical problems existing in the prior art. For this purpose, the utility model proposes a PDU electronic control system, which solves the complex circuit design, releases the internal space of the product, reduces the temperature rise and potential failure hazards, and reduces the production cost.
[0005] A PDU electronic control system according to some embodiments of the utility model includes an air switch, a control board, a current transformer and a socket. The socket is connected to three-phase current. There are three current transformers. The input ends of the current transformers are connected to three-phase current, and the output ends of the current transformers are connected to the input end of the control board. The air switch is connected in series with the three-phase current. A control device for controlling the opening and closing of the air switch is provided on the air switch. The output end of the control board is electrically connected to the control device.
[0006] A PDU electronic control system according to some embodiments of the utility model has at least the following beneficial effects:
[0007] The utility model is connected to three-phase current through a socket. Three current transformers are provided, the input ends of the current transformers are connected to the three-phase current, the output ends of the current transformers are connected to the input end of a control board, an air switch is connected in series with the three-phase current, a control device for controlling the opening and closing of the air switch is arranged on the air switch, and the output end of the control board is electrically connected to the control device. The utility model does not need to be provided with a large-current relay, only needs to add a control device on the air switch of the socket to control the opening and closing of the air switch, omits the relay or contactor part, the large-current part and the control part can be routed separately, solves the complex circuit design, releases the internal space of the product, reduces the temperature rise and potential trouble of faults, and reduces the production cost.
[0008] A PDU electric control system according to some embodiments of the utility model includes a box body, wherein the air switch, the control board and the current transformer are all arranged in the box body, and the socket is arranged outside the box body.
[0009] A PDU electric control system according to some embodiments of the utility model, a receiving cavity is arranged in the box body, the control board is arranged at the bottom of the receiving cavity, the current transformer is arranged on the control board, and the air switch is arranged on the side wall of the receiving cavity.
[0010] A PDU electric control system according to some embodiments of the utility model, the socket is arranged on the top of the box body.
[0011] A PDU electric control system according to some embodiments of the utility model, a cooling fan is arranged on the box body, the cooling fan is communicated with the receiving cavity, a switch is arranged on the box body, and the switch is connected in series with the cooling fan.
[0012] A PDU electric control system according to some embodiments of the utility model, a plurality of air switches and a plurality of control boards are provided, the control boards are arranged in a row at the bottom of the receiving cavity, the air switches are arranged in a row on the side wall of the receiving cavity, and the control boards are arranged in one-to-one correspondence with the receiving cavities.
[0013] A PDU electric control system according to some embodiments of the utility model, the control board is provided with two rows, and the air switches are arranged on both sides of the receiving cavity.
[0014] A PDU electric control system according to some embodiments of the utility model, 36 air switches are provided.
[0015] The additional aspects and advantages of the utility model will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the utility model. Description of the Drawings
[0016] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, where:
[0017] Figure 1 It is a schematic block diagram of the principle of an embodiment of the present utility model.
[0018] Figure 2 It is a schematic structural diagram of an embodiment of the present utility model.
[0019] Figure 3 It is a schematic structural diagram of an embodiment of the present utility model after removing the upper cover.
[0020] Reference numerals: 1, air switch; 2, control board; 3, current transformer; 4, socket; 5, control device; 6, box body; 7, upper cover; 8, accommodating cavity; 9, switch; 10, cooling fan; 11, wire management rack. Detailed implementation manners
[0021] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0022] In the description of the present utility model, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, left, right, front, back, etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the module or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0023] In the description of the present utility model, if the first and the second are described only for the purpose of distinguishing technical features, it should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence of the indicated technical features.
[0024] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.
[0025] As Figures 1-3 shown, the embodiment of the present utility model provides a PDU electric control system.
[0026] A PDU electronic control system includes an air switch 1, a control board 2, a current transformer 3, and a socket 4. The socket 4 is connected to a three-phase current. There are three current transformers 3. The input ends of the current transformers 3 are connected to the three-phase current, and the output ends of the current transformers 3 are connected to the input end of the control board 2. The air switch 1 is connected in series with the three-phase current. A control device 5 for controlling the opening and closing of the air switch 1 is provided on the air switch 1. The output end of the control board 2 is electrically connected to the control device 5.
[0027] In this utility model, the socket 4 is connected to the three-phase current. There are three current transformers 3. The input ends of the current transformers 3 are connected to the three-phase current, and the output ends of the current transformers 3 are connected to the input end of the control board 2. The air switch 1 is connected in series with the three-phase current. A control device 5 for controlling the opening and closing of the air switch 1 is provided on the air switch 1. The output end of the control board 2 is electrically connected to the control device 5. This utility model does not need to set a large-current relay. Only a control device 5 needs to be added to the air switch 1 of the socket 4 to control the opening and closing of the air switch 1, eliminating the relay or contactor part. The large-current part and the control part can be wired separately, solving complex circuit design, releasing the internal space of the product, reducing temperature rise and potential failure hazards, and reducing production costs.
[0028] It can be understood that the control device 5 for controlling the opening and closing of the air switch 1 through the circuit belongs to the prior art. For example, the opening and closing are controlled by controlling the handle stroke through a speed reducer, a motor, etc. There is no limitation here as long as the opening and closing of the air switch 1 can be realized.
[0029] It can be understood that the three-phase current includes phase A, phase B, and phase C.
[0030] A PDU electronic control system described in this embodiment includes a box body 6. The air switch 1, the control board 2, and the current transformer 3 are all arranged inside the box body 6, and the socket 4 is arranged outside the box body 6. Specifically, the above arrangement makes the structure integrated, facilitating portability and layout.
[0031] It can be understood that in some embodiments, an upper cover 7 is provided on the top of the box body 6.
[0032] A PDU electronic control system described in this embodiment. An accommodation cavity 8 is arranged inside the box body 6. The control board 2 is arranged at the bottom of the accommodation cavity 8, the current transformer 3 is arranged on the control board 2, and the air switch 1 is arranged on the side wall of the accommodation cavity 8. Specifically, the above structure is reasonably arranged, and the middle space can be used for wiring.
[0033] A PDU electronic control system described in this embodiment. The socket 4 is arranged on the top of the box body 6. Specifically, the above arrangement facilitates the connection between the socket 4 and external devices.
[0034] A PDU electronic control system according to this embodiment, a heat dissipation fan 10 is provided on the box body 6, the heat dissipation fan 10 is communicated with the accommodation cavity 8, a switch 9 is provided on the box body 6, and the switch 9 is connected in series with the heat dissipation fan 10. Specifically, the above equipment can dissipate heat inside the accommodation cavity 8, and the switch 9 can independently control the switch 9 of the heat dissipation fan 10.
[0035] A PDU electronic control system according to this embodiment, a plurality of air switches 1 and control boards 2 are provided. The control boards 2 are arranged at the bottom of the accommodation cavity 8, the air switches 1 are arranged on the side walls of the accommodation cavity 8, and the control boards 2 are arranged in one-to-one correspondence with the accommodation cavity 8. Specifically, the above arrangement enables the present utility model to carry multiple power outputs, and the structure is reasonable.
[0036] A PDU electronic control system according to this embodiment, the control boards 2 are arranged in two rows, and the air switches 1 are arranged on both sides of the accommodation cavity 8. Specifically, the above arrangement has a reasonable structure and uniform distribution.
[0037] A PDU electronic control system according to this embodiment, 36 air switches 1 are provided.
[0038] A PDU electronic control system according to this embodiment, a wire management rack 11 is arranged in the accommodation cavity 8. Specifically, the above arrangement facilitates internal wire management.
[0039] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A PDU electric control system, characterized in that: It includes an air switch, a control panel, a transformer and a socket, wherein the socket is connected to the three-phase current, three transformers are provided, the input end of the transformer is connected to the three-phase current, the output end of the transformer is connected to the input end of the control panel, the air switch is connected in series with the three-phase current, a control device for controlling the opening and closing of the air switch is provided on the air switch, and the output end of the control panel is electrically connected to the control device.
2. A PDU electric control system according to claim 1, characterized in that: It comprises a box body, the air switch, the control panel and the mutual inductor are all arranged in the box body, and the socket is arranged outside the box body.
3. A PDU electric control system according to claim 2, characterized in that: The box body is provided with a containing cavity, the control board is provided at the bottom of the containing cavity, the mutual inductor is provided on the control board, and the air switch is provided on the side wall of the containing cavity.
4. A PDU electric control system according to claim 2, characterized in that: The socket is arranged on the top of the box body.
5. A PDU electric control system according to claim 3, characterized in that: The box body is provided with a heat dissipation fan, the heat dissipation fan is communicated with the accommodating cavity, the box body is provided with a switch, and the switch is connected in series with the heat dissipation fan.
6. A PDU electric control system according to claim 3, characterized in that: The air switch and the control panel are both provided in plurality. The control panels are arranged at the bottom of the accommodating cavity, and the air switches are arranged on the side walls of the accommodating cavity. The control panels are arranged in one-to-one correspondence with the accommodating cavities.
7. A PDU electric control system according to claim 6, characterized in that: The control panel is arranged in two rows, and the air switch is arranged on both sides of the accommodating cavity.
8. A PDU electric control system according to claim 6, characterized in that: There are 36 air switches.
Citation Information
Cited By
Intelligent power distribution unit and assembling method thereof
CN122246572A