Large-current connector

By setting the enhanced edges on the periphery of the middle section of the USB Type-C interface and reducing the plate-like thickness to increase the terminal thickness, the problem of insufficient durability of the existing USB Type-C interface in high current and high power applications is solved, achieving higher current suitability and durability.

CN222966365UActive Publication Date: 2025-06-10GUANGZHOU HELIOWAY ENTERPRISES CO LTD
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Patent Information

Application Number
CN202421720840.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-10
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing USB Type-C interface cannot withstand under high current and high power applications. The middle section plate is prone to wear or breaking under repeated plug-ins and unplugging operations, affecting the service life and reliability of the interface.

Method used

A high current connector is designed in which a reinforcement edge is provided with an outer periphery of the section, with a thickness exceeding the thickness of the plate-like portion, enhancing structural stability and mechanical support. At the same time, the thickness of the plate-shaped portion is reduced, and the thickness of the first and second terminals is increased to meet the demand for high current transmission.

Benefits of technology

While meeting high plug-in and unplug strength, it significantly improves the suitability and durability of high currents, extends the service life of the connector, and improves the power bearing capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy current connector, comprising a housing, a middle segment piece, a first terminal, a second terminal and an insulating seat, the insulating seat is arranged in the housing, the lower part of the insulating seat is exposed out of the housing, the housing is provided with a plugging port, the middle segment piece is located at the inner side of the plugging port, and the second terminal is located at the inner side of the plugging port. The middle segment piece comprises a plate-shaped part and reinforcing edges which are integrally formed, the reinforcing edges are arranged on the edge of the end, close to the inserting opening, of the plate-shaped part and the edges of the two sides of the plate-shaped part in a surrounding mode, and the thickness of the reinforcing edges is larger than that of the plate-shaped part. One ends of the first terminals are located on the upper surface of the plate-shaped part at intervals and extend to the end, close to the plugging port, of the plate-shaped part, and one ends of the second terminals are located on the lower surface of the plate-shaped part at intervals and extend to the end, close to the plugging port, of the plate-shaped part. The technical scheme is used for solving the problem that an existing USB Type-C interface cannot tolerate large current and large power.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrical connection structures, and particularly relates to a high-current connector. Background Art

[0002] With the synchronous leap of society and technology, the standardization and normalization of electronic components have become an industry trend, which has given birth to the revolutionary USB Type-C interface standard. This innovative interface not only ends the chaos in the design of traditional USB interfaces, but also quickly wins the favor of the market with its high-efficiency performance of integrating charging and data transmission, as well as its small size, fast charging speed, and convenience of being pluggable on both sides.

[0003] In the design of the USB Type-C interface, a key structure is the middle section piece located between the upper and lower contacts. This component not only provides a stable physical support for the contacts, but also plays an important electrical isolation function. Under repeated plugging and unplugging operations, the middle section piece bears the main mechanical stress. Therefore, in order to ensure sufficient durability and strength, the middle section piece often needs to maintain a certain thickness. However, due to strict overall size limitations, this poses a challenge to the material thickness of the upper contacts - being too thin may affect stability and safety under high-current and high-power applications; while if the contact thickness is increased to meet high-load requirements, it is necessary to reduce the thickness of the middle section piece, which may weaken its structural strength and is prone to wear or breakage during long-term use, affecting the service life and reliability of the interface. Summary of the Utility Model

[0004] In view of the above existing technical problems, the utility model provides a high-current connector to solve the problem that the existing USB Type-C interface cannot withstand high current and high power. While meeting a relatively high plugging and unplugging strength, the high-current connector improves the applicability to high current.

[0005] The utility model provides a high-current connector, which includes a housing, a middle section piece, a first terminal, a second terminal and an insulating seat. The insulating seat is arranged in the housing, and the lower part of the insulating seat is exposed outside the housing. The housing is provided with a socket, and the middle section piece is located inside the socket. The middle section piece includes a plate-shaped part and a reinforcing edge integrally formed. The reinforcing edge is disposed around the end edge and the two side edges of the plate-shaped part close to the socket. The thickness of the reinforcing edge is greater than that of the plate-shaped part. The number of the first terminals and the second terminals is multiple. One ends of the multiple first terminals are spaced on the upper surface of the plate-shaped part and extend to the end of the plate-shaped part close to the socket. The other ends of the multiple first terminals pass through the insulating seat and are exposed below the housing. One ends of the multiple second terminals are spaced on the lower surface of the plate-shaped part and extend to the end of the plate-shaped part close to the socket. The other ends of the multiple second terminals pass through the insulating seat and are exposed below the housing.

[0006] Further, the end of the middle section piece away from the socket is inserted into the insulating seat.

[0007] Further, the housing body includes an annular part and a plug-in housing. The middle section piece, the first terminal, the second terminal and the insulating seat are covered in the annular part, and the plug-in housing is covered on the outer periphery of the annular part.

[0008] This high-current connector adopts an innovative strategy in design, that is, a reinforcing edge is arranged around the core component - the middle section piece. The thickness of the reinforcing edge exceeds that of the plate-shaped part. Such a design can significantly enhance the structural stability of the middle section piece and provide additional mechanical support. In actual plugging and unplugging operations, the reinforcing edge can effectively disperse and absorb the externally applied force and has excellent anti-wear ability. In this way, the pressure borne by the plate-shaped part is reduced, and the requirement for its material strength is also correspondingly reduced. Therefore, the designer can reduce the thickness of the plate-shaped part without affecting the overall structural integrity, and instead thicken the first terminal and the second terminal to meet the high-current transmission requirements, thereby improving the power-carrying capacity and durability of the entire connector. This design cleverly balances the structural strength and the current-carrying capacity, providing the possibility for the application of the connector in a high-intensity current environment. Description of the Drawings

[0009] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0010] Figure 1 It is a schematic structural diagram of a high-current connector;

[0011] Figure 2 It is a schematic internal structure diagram of a high-current connector. Specific embodiments

[0012] The present utility model discloses a high-current connector, which improves the high-current applicability while meeting a relatively high insertion and extraction strength.

[0013] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. Obviously, the described ones are only some embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0014] See Figure 1 and Figure 2 As shown, the present utility model discloses a high-current connector, which includes a housing, a middle section piece 2, a first terminal 9, a second terminal 7 and an insulating seat 5. The insulating seat 5 is arranged in the housing, and the lower part of the insulating seat 5 is exposed from the housing. The housing is provided with an insertion port 1. The middle section piece 2 is located inside the insertion port 1. The middle section piece 2 includes an integrally formed plate-like part 6 and a reinforcing edge 8. The reinforcing edge 8 is arranged around the end edge and its two side edges of the plate-like part 6 close to the insertion port 1. The thickness of the reinforcing edge 8 is greater than the thickness of the plate-like part 6. The number of the first terminals 9 and the second terminals 7 is multiple. One ends of the multiple first terminals 9 are spaced on the upper surface of the plate-like part 6 and extend to the end of the plate-like part 6 close to the insertion port 1. The other ends of the multiple first terminals 9 pass through the insulating seat 5 and are exposed below the housing. One ends of the multiple second terminals 7 are spaced on the lower surface of the plate-like part 6 and extend to the end of the plate-like part 6 close to the insertion port 1. The other ends of the multiple second terminals 7 pass through the insulating seat 5 and are exposed below the housing.

[0015] The end of the middle section piece 2 away from the insertion port 1 is inserted into the insulating seat 5.

[0016] The housing body includes an annular part 1 and a plug-in housing 4. The middle section piece 2, the first terminal 9, the second terminal 7 and the insulating seat 5 are covered in the annular part 1, and the plug-in housing 4 is covered on the outer periphery of the annular part 1.

[0017] This high-current connector adopts an innovative strategy in its design. That is, an enhanced edge 8 is provided around the middle section piece 2, which is the core component. The thickness of the enhanced edge 8 exceeds that of the plate-like part 6. Such a design can significantly enhance the structural stability of the middle section piece 2 and provide additional mechanical support. During actual plugging and unplugging operations, the enhanced edge 8 can effectively disperse and absorb the externally applied force and has excellent anti-wear ability. As a result, the pressure borne by the plate-like part 6 is reduced, and the requirement for its material strength is also correspondingly lowered. Therefore, the designer can reduce the thickness of the plate-like part 6 without affecting the overall structural integrity and instead thicken the first terminal 9 and the second terminal 7 to meet the high-current transmission requirements, thereby improving the power-carrying capacity and durability of the entire connector. This design cleverly balances the structural strength and the current-carrying capacity, making it possible for the connector to be applied in a high-intensity current environment.

[0018] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope of the present utility model.

Claims

1. A high current connector, characterized in that: The invention comprises a shell, a middle section, a first terminal, a second terminal and an insulating seat, wherein the insulating seat is arranged in the shell, and the lower part of the insulating seat is exposed from the shell, the shell is provided with a plug interface, the middle section is located on the inner side of the plug interface, the middle section comprises an integrally formed plate-shaped portion and a reinforced edge, the reinforced edge surrounds the end edge and the two side edges of the plate-shaped portion close to the plug interface, the thickness of the reinforced edge is greater than the thickness of the plate-shaped portion, the number of the first terminal and the number of the second terminal are both multiple, one end of the multiple first terminals is spaced apart and located on the upper surface of the plate-shaped portion and extends to the end of the plate-shaped portion close to the plug interface, the other end of the multiple first terminals passes through the insulating seat and is exposed from the bottom of the shell, one end of the multiple second terminals is spaced apart and located on the lower surface of the plate-shaped portion and extends to the end of the plate-shaped portion close to the plug interface, the other end of the multiple second terminals passes through the insulating seat and is exposed from the bottom of the shell.

2. A high current connector according to claim 1, characterized in that: The end of the middle segment away from the plug-in port is inserted into the insulating seat.

3. A high current connector according to claim 1, characterized in that: The outer shell includes an annular portion and a plug-in shell. The middle segment, the first terminal, the second terminal and the insulating seat are covered in the annular portion, and the plug-in shell is covered on the outer periphery of the annular portion.