Pre-segmentation equipment

By designing automated pre-segmentation equipment, using cutters and cylinders to achieve automatic segmentation of chicken heads and chicken feet, and cleaning them through cleaning chambers and collection frames, the problems of time-consuming and labor-intensive operation and low segmentation efficiency of existing equipment are solved, and the efficiency of chicken segmentation and product quality are improved.

CN222967825UActive Publication Date: 2025-06-13LUYI DAWANG FOOD CO LTD
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Patent Information

Application Number
CN202421927522.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-13
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing chicken pre-segment equipment mainly relies on manual waving of kitchen knives, which leads to time-consuming and labor-intensive operation, low segmentation efficiency, and is inconvenient for collection and cleaning of the divided chicken head and chicken feet.

Method used

A pre-segment device is designed, including a dividing table, a pre-segment mechanism and a cleaning mechanism. By setting a cutting knife on the dividing table and sliding vertically with a cylinder drive cutter, automatic division of the chicken head and chicken feet is achieved. At the same time, a cleaning chamber and a collection frame are set up to facilitate collection and cleaning of chicken heads and chicken feet.

Benefits of technology

This equipment can significantly improve the efficiency of chicken segmentation, reduce the time and energy of manual operation, and facilitate the collection and cleaning of chicken heads and chicken feet, improving the quality and processing efficiency of the product.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222967825U_ABST
    Figure CN222967825U_ABST
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Abstract

The utility model discloses pre-cutting equipment, which belongs to the technical field of chicken processing and particularly comprises a cutting table, and a conveying line is arranged above the cutting table. The pre-cutting mechanisms are arranged on the two sides of the conveying line; the cleaning mechanism is arranged on one side of the pre-cutting mechanism; according to the chicken pre-cutting device, the cutter is used for replacing a traditional manual chicken cutting mode, chicken heads and chicken feet are cut off from chicken bodies, chicken pre-cutting is completed, time and labor are saved through the cutting mode, and the chicken cutting efficiency is improved; through the cleaning cavity and the collecting frame, the chicken heads and the chicken feet can be collected respectively and cleaned in a unified mode, and the situation that residues and blood are attached to the chicken heads and the chicken feet, and later treatment of the chicken heads and the chicken feet is affected is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chicken processing, and particularly relates to a pre-segmentation device. Background Art

[0002] At present, the per capita consumption of chicken in China is second only to pork, and the R & D and production of chicken-related foods also occupy a large market. At present, when processing chicken, it is often necessary to first adopt a pre-segmentation method. After removing the head and feet of the chicken from the chicken body, the chicken body enters another production and processing procedure. After separately processing the chicken head and chicken feet, the marinated chicken head and chicken feet are then packaged and sold.

[0003] For the existing chicken pre-segmentation equipment, generally, the method of manually waving a kitchen knife is used to separate the chicken head and chicken feet from the chicken. Using such a segmentation method is time-consuming and laborious, and affects the segmentation efficiency of the chicken. Moreover, it is not convenient to collect and clean the segmented chicken head and chicken feet. Summary of the Utility Model

[0004] To solve the problems raised in the above background art, the utility model provides a pre-segmentation device, which has the characteristics of time-saving and labor-saving, high segmentation efficiency, and being convenient for collecting and cleaning the chicken head and chicken feet.

[0005] To achieve the above object, the utility model provides the following technical solution: A pre-segmentation device, including a segmentation table, and a conveying line is arranged above the segmentation table;

[0006] A pre-segmentation mechanism, the pre-segmentation mechanism is arranged on both sides of the conveying line, the pre-segmentation mechanism includes a collection cavity, a placement table and a segmentation frame, the collection cavity is arranged on the segmentation table, the placement table is arranged on the top of the collection cavity, the segmentation frame is fixedly connected with the segmentation table, and a cutter is vertically slidably connected above the placement table on the segmentation frame;

[0007] A cleaning mechanism, the cleaning mechanism is arranged on one side of the pre-segmentation mechanism, the cleaning mechanism includes a cleaning cavity, a cleaning frame is fixedly connected to the top of the cleaning cavity, and collection frames are arranged on both sides of the cleaning frame.

[0008] Preferably, a plurality of liquid seepage holes are arranged at intervals on the placement table.

[0009] Preferably, a cylinder is fixedly connected to the segmentation table, a piston rod of the cylinder penetrates below the segmentation frame and is fixedly connected with a mounting frame, and the cutter is fixedly connected to the mounting frame.

[0010] Preferably, sliding rods are fixedly connected to both sides of the cylinder on the mounting frame, and the other ends of the sliding rods penetrate above the segmentation frame and are slidably connected with the segmentation frame.

[0011] Preferably, the collection box is a hollow rectangular mesh structure.

[0012] Preferably, clamping plates are fixedly connected to both sides of the collection box, the clamping plates are movably installed inside clamping grooves arranged on the cleaning rack, and handles are fixedly connected to the clamping plates.

[0013] Preferably, a water inlet pipe penetrating to the outside of the dividing table is arranged on one side of the cleaning cavity, and a drain pipe penetrating to the lower part of the dividing table is arranged at the bottom of the cleaning cavity.

[0014] Preferably, a sewage pipe penetrating to the lower part of the dividing table is arranged at the bottom of the collection cavity.

[0015] Preferably, an aeration assembly is further included, the aeration assembly is arranged at the bottom of the cleaning cavity, the aeration assembly includes an aeration pipe, the aeration pipe is fixedly connected to the cleaning cavity through a fixing frame, and aeration nozzles are fixedly connected to the upper edge of the aeration pipe.

[0016] Preferably, an aeration pump is arranged on one side of the dividing table, and an air outlet end of the aeration pump is connected to an air inlet end of the aeration pipe.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. By means of a cutter, the present utility model replaces the traditional manual chicken cutting method, cuts off the chicken head and chicken feet from the chicken body, and completes the preliminary cutting of the chicken. By adopting such a cutting method, it is time-saving and labor-saving, and improves the cutting efficiency of the chicken.

[0019] 2. Through the cleaning cavity and the collection box, the present utility model can collect the chicken head and chicken feet respectively, and can clean the chicken head and chicken feet uniformly, avoiding residues and blood stains adhering to the chicken head and chicken feet and affecting the subsequent processing of the chicken head and chicken feet. Description of the Drawings

[0020] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0021] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 is a top-view structural schematic diagram of the present utility model;

[0023] Figure 3 is a front-view sectional structural schematic diagram of the present utility model;

[0024] Figure 4 is a three-dimensional structural schematic diagram of the collection box of the present utility model;

[0025] In the figure: 1. Partition table; 2. Conveyor line; 3. Collection chamber; 4. Placement table; 5. Partition rack; 6. Cutter; 7. Cleaning chamber; 8. Cleaning rack; 9. Collection box; 10. Liquid seepage hole; 11. Cylinder; 12. Slide bar; 13. Clamping plate; 14. Handle; 15. Water inlet pipe; 16. Drain pipe; 17. Sewage pipe; 18. Aeration pipe; 19. Aeration nozzle; 20. Aeration pump. Specific implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention. Embodiment

[0027] Please refer to Figures 1-4 , this embodiment provides the following technical solutions: A pre-separation device, including a partition table 1, above which a conveyor line 2 is arranged. By means of the arranged conveyor line 2, the chicken to be separated can be conveyed. After the chicken is conveyed to a preset position, the conveyance of the chicken is stopped, so that the chicken can enter the separation station for pre-separation operation of the chicken.

[0028] Pre-separation mechanism, pre-separation mechanisms are arranged on both sides of the conveyor line 2. The pre-separation mechanism includes a collection chamber 3, a placement table 4 and a partition rack 5. The collection chamber 3 is arranged on the partition table 1, the placement table 4 is arranged on the top of the collection chamber 3, the partition rack 5 is fixedly connected to the partition table 1, and a cutter 6 is vertically slidably connected above the placement table 4 on the partition rack 5. By means of the cutter 6, instead of the traditional manual chicken separation method, the chicken head and chicken feet are cut off from the chicken to complete the pre-separation of the chicken. Adopting such a separation method is relatively time-saving and labor-saving, and improves the chicken separation efficiency.

[0029] A cylinder 11 is fixedly connected to the partition table 1. The piston rod of the cylinder 11 penetrates to the lower part of the partition rack 5 and is fixedly connected with a mounting frame. The cutter 6 is fixedly connected to the mounting frame. Slide bars 12 are fixedly connected to both sides of the cylinder 11 on the mounting frame. The other ends of the slide bars 12 penetrate above the partition rack 5 and are slidably connected with the partition rack 5. By means of the cylinder 11, the mounting frame can be started to drive the cutter 6 to slide in the vertical direction. Under the action of the vertical reciprocating movement of the cutter 6, the separation of the chicken head and chicken feet is completed.

[0030] In some embodiments, after the conveyor line 2 conveys the chicken to the position of the pre-segmenting mechanism, the worker can remove the chicken from the conveyor line 2 and place it on the placement table 4. By manually dragging the chicken to change the cutting direction of the chicken, the cutter 6 sequentially cuts the chicken head and chicken feet. After the cutting is completed, the chicken is placed back on the conveyor line 2, and then the cut chicken is conveyed to the next processing station.

[0031] In order to prevent the blood and water on the chicken from remaining on the placement table 4 when cutting the chicken on the placement table 4, a number of liquid seepage holes 10 are provided at intervals on the placement table 4. Through the provided liquid seepage holes 10, the blood and water on the placement table 4 can be collected inside the collection cavity 3. And since a sewage pipe 17 is provided at the bottom of the collection cavity 3 and penetrates to the lower part of the segmentation table 1, the blood and water in the collection cavity 3 can be uniformly discharged into the sewage treatment equipment for treatment, thereby improving the working environment for chicken segmentation and avoiding discomfort to the workers.

[0032] Cleaning mechanism, the cleaning mechanism is arranged on one side of the pre-segmenting mechanism. The cleaning mechanism includes a cleaning cavity 7. A cleaning rack 8 is fixedly connected to the top of the cleaning cavity 7. Collection frames 9 are arranged on both sides of the cleaning rack 8. Through the cleaning cavity 7 and the collection frames 9, the chicken head and chicken feet can be collected respectively, and the chicken head and chicken feet can be cleaned uniformly, avoiding residues and blood and water adhering to the chicken head and chicken feet and affecting the subsequent processing of the chicken head and chicken feet.

[0033] In some embodiments, the collection frame 9 is a hollow rectangular mesh structure, which can drain the water of the chicken head and chicken feet while collecting the chicken head and chicken feet. And by adopting the method of setting two collection frames 9, one collection frame 9 is used to store the chicken head, and the other collection frame 9 is used to store the chicken feet, which is convenient for subsequent processing of the chicken head or chicken feet respectively.

[0034] Clamping plates 13 are fixedly connected to the front and rear sides of the collection frame 9. The clamping plates 13 are movably installed inside the clamping grooves provided on the cleaning rack 8. A handle 14 is fixedly connected to the clamping plates 13. Through the clamping plates 13, the collection frame 9 can be clamped on the cleaning rack 8, so that the collection frame 9 is suspended inside the cleaning cavity 7, which is beneficial to cleaning the chicken head and chicken feet. Through the handle 14, it is convenient for the worker to take and place the collection frame 9.

[0035] A water inlet pipe 15 penetrating to the outside of the segmentation table 1 is arranged on one side of the cleaning cavity 7, and a drain pipe 16 penetrating to the lower part of the segmentation table 1 is arranged at the bottom of the cleaning cavity 7. Through the water inlet pipe 15, water can be added into the cleaning cavity 7 to clean the chicken head or chicken feet. Through the drain pipe 16, the sewage after cleaning can be discharged from the cleaning cavity 7.

[0036] It further includes an aeration component which is arranged at the bottom of the cleaning chamber 7. The aeration component includes an aeration pipe 18 which is fixedly connected to the cleaning chamber 7 through a fixing bracket. An aeration nozzle 19 is fixedly connected to the upper edge of the aeration pipe 18. An aeration pump 20 is arranged on one side of the dividing table 1. The air outlet end of the aeration pump 20 is connected to the air inlet end of the aeration pipe 18. Through the aeration pipe 18 and the aeration nozzle 19, air can be injected into the water to generate a large number of bubbles. During the process of rising and bursting of these bubbles, the dirt and bacteria on the surface of the chicken head or chicken feet can be effectively loosened and removed, improving the cleaning effect of the chicken head or chicken feet.

[0037] In some embodiments, the aeration pipe 18 is arranged in an "S" shape at the bottom of the cleaning chamber 7, which is beneficial to increasing the aeration range, better enabling the aeration to contact the chicken head or chicken feet, and improving the cleaning effect of the chicken head or chicken feet.

[0038] The working principle of the present utility model: Start the conveyor line 2 to convey the chicken to be divided to the pre - division station. After the chicken is conveyed to the preset position, the worker takes the chicken off the conveyor line 2 and moves the chicken to the placing table 4. Control the cylinder 11 to make the mounting rack drive the cutter 6 to move downward or upward. During the vertical reciprocating movement of the cutter 6, after the chicken head is cut first and put into one of the collecting frames 9, then by moving the chicken, the cutter 6 cuts the two chicken feet in sequence. After cutting, the chicken feet are put into another collecting frame 9, and then the pre - divided chicken is placed on the conveyor line 2 and conveyed to the next station;

[0039] Through the water inlet pipe 15, the cleaning water is conveyed into the cleaning chamber 7 to conduct a preliminary cleaning of the chicken head and chicken feet. At the same time, start the aeration pump 20 to make the outside air enter the cleaning chamber 7. During the process of rising and bursting of the bubbles generated by aeration, the cleaning of the chicken head and chicken feet is completed.

[0040] Finally, it should be noted that the above - mentioned are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A pre-segmentation device, characterized in that: It comprises a cutting table (1), wherein a conveying line (2) is arranged above the cutting table (1); Pre-splitting mechanism, both sides of the conveying line (2) are provided with pre-splitting mechanism, the pre-splitting mechanism comprises a collecting chamber (3), a placing table (4) and a splitting frame (5), the collecting chamber (3) is arranged on the splitting table (1), the placing table (4) is arranged on the top of the collecting chamber (3), the splitting frame (5) is fixedly connected to the splitting table (1), and a cutting knife (6) is vertically slidably connected to the splitting frame (5) above the placing table (4); A cleaning mechanism, the cleaning mechanism being arranged on one side of the pre-splitting mechanism, the cleaning mechanism comprising a cleaning chamber (7), a cleaning frame (8) being fixedly connected to the top of the cleaning chamber (7), and collection frames (9) being arranged on both sides of the cleaning frame (8).

2. A pre-segmentation device according to claim 1, characterized in that: The placement table (4) is provided with a plurality of liquid seepage holes (10) distributed at intervals.

3. A pre-segmentation device according to claim 1, characterized in that: The dividing table (1) is fixedly connected to a cylinder (11), a piston rod of the cylinder (11) passes through the bottom of the dividing frame (5) and is fixedly connected to a mounting frame, and the cutting knife (6) is fixedly connected to the mounting frame.

4. A pre-segmentation device according to claim 3, characterized in that: Slide rods (12) are fixedly connected to both sides of the cylinder (11) on the mounting frame, and the other end of the slide rod (12) passes through the top of the partition frame (5) and is slidably connected to the partition frame (5).

5. A pre-segmentation device according to claim 1, characterized in that: The collecting frame (9) is a hollow rectangular mesh structure.

6. A pre-segmentation device according to claim 5, characterized in that: Both sides of the collection frame (9) are fixedly connected to a card plate (13), the card plate (13) is movably mounted inside a card slot provided on the cleaning rack (8), and a handle (14) is fixedly connected to the card plate (13).

7. A pre-segmentation device according to claim 1, characterized in that: A water inlet pipe (15) is provided on one side of the cleaning chamber (7) and extends to the outside of the dividing platform (1), and a drainage pipe (16) is provided at the bottom of the cleaning chamber (7) and extends to the bottom of the dividing platform (1).

8. A pre-segmentation device according to claim 1, characterized in that: The bottom of the collecting chamber (3) is provided with a sewage discharge pipe (17) which passes through to the bottom of the dividing platform (1).

9. A pre-segmentation device according to claim 1, characterized in that: It also comprises an aeration component, the aeration component being arranged at the bottom of the cleaning chamber (7), the aeration component comprising an aeration pipe (18), the aeration pipe (18) being fixedly connected to the cleaning chamber (7) via a fixing frame, and the upper edge of the aeration pipe (18) being fixedly connected to an aeration nozzle (19).

10. A pre-segmentation device according to claim 9, characterized in that: An aeration pump (20) is provided on one side of the dividing platform (1), and an air outlet end of the aeration pump (20) is connected to an air inlet end of the aeration pipe (18).