Asphalt stirring device

By designing an asphalt stirring device including a burner, a mixing drum, a scraper ring and a motor, the problems of uneven stirring and asphalt residue in the horizontal asphalt stirring equipment are solved, and a more uniform stirring effect and a more sufficient discharge volume are achieved.

CN222969624UActive Publication Date: 2025-06-13HANDAN GUANGTAI HIGHWAY ENG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422045509.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-13
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing horizontal asphalt mixing equipment remains in the equipment when the stirring is uneven, some asphalt is prone to continue to heat the bottom, and the asphalt mixture is discharged, resulting in insufficient amount of single asphalt discharge.

Method used

An asphalt stirring device is designed, including an outer shell, a burner, a mixing drum, a scraper ring and a motor. Through the cooperation of the rotary shaft and the screw, the asphalt in the mixing drum and the filling material are achieved, and the residual asphalt is cleaned when the scraper ring is discharged.

Benefits of technology

It effectively improves the mixing uniformity between asphalt and mixture in the mixing drum, prevents part of the asphalt deposition, and ensures sufficient amount of asphalt discharge in a single time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222969624U_ABST
    Figure CN222969624U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of stirring equipment, and provides an asphalt stirring device which comprises an outer shell, two combustors are fixedly mounted on one side of the outer shell, the combustors are electrically connected with an external master controller through connecting wires, a discharge door is movably mounted on the outer shell between the two combustors, a stirring barrel is fixedly mounted in the outer shell, and the discharge door is electrically connected with the master controller through connecting wires. A scraping ring is movably mounted in the stirring barrel, and a first shaft seat is fixedly mounted on one side of the outer shell above the discharge door. A rotating shaft is rotatably mounted in an outer shell and can be matched with a mounting seat to mix and stir asphalt and filler in a stirring barrel, and two lead screws are rotatably mounted in a second shaft seat, so that the rotating shaft synchronously drives the lead screws and a scraping ring to rotate in the outer shell through power output of a motor; and the two screw rods drive the scraping ring to horizontally move in the stirring barrel, so that the mixing uniformity of asphalt and a mixture in the stirring barrel can be improved, and part of asphalt is prevented from continuously depositing at the inner bottom of the stirring barrel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mixing equipment, and particularly relates to an asphalt mixing device. Background Art

[0002] Asphalt mixing equipment is an essential tool in road construction, mainly used for drying, heating, and screening sand and gravel materials, adding appropriate fillers, and uniformly mixing them with hot asphalt liquid according to a certain mixing ratio to form asphalt mixture;

[0003] Since asphalt has a certain adhesiveness, when mixing and stirring asphalt and fillers through mixing equipment, especially horizontal asphalt mixing equipment, such as the Chinese utility model patent disclosed in CN221182658U: an asphalt mixing equipment for containers, this application includes a bottom plate, a mixing cylinder is arranged on the top of the bottom plate, and a mixing cavity is opened inside the mixing cylinder; a mixing device is installed on the mixing cylinder; the mixing device includes a driving motor, the driving motor is symmetrically installed on one side end face of the mixing cylinder, a rotating shaft is installed on the output shaft of the driving motor, and installation grooves are opened inside the two side plates of the mixing cylinder, and heating plates are arranged inside the installation grooves. Therefore, after mixing and stirring asphalt and fillers and discharging, a large amount of asphalt mixture will adhere to the inner wall of the mixing equipment, thus affecting the normal discharging amount of asphalt per time. At the same time, when the horizontal mixing equipment mixes and stirs asphalt and fillers, since it is necessary to continuously maintain the liquefied state of asphalt, it is necessary to continuously heat the mixing equipment. Therefore, when stirring asphalt through the stirring mechanism, there is a certain gap between the stirring mechanism and the inner wall of the mixing equipment, so that part of the asphalt will always deposit at the bottom of the mixing equipment, resulting in uneven heating of the asphalt in the mixing equipment, and the temperature of part of the asphalt is too high after continuous heating, affecting its adhesiveness and elongation. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an asphalt mixing device, which can effectively solve the problems existing in the existing horizontal asphalt mixing equipment in the background art, such as uneven mixing, easy continuous sinking and heating of part of the asphalt, and when discharging asphalt mixture, asphalt remains in the mixing equipment, resulting in insufficient discharging amount of asphalt per time.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] An asphalt mixing device, comprising an outer casing, on one side of the outer casing, two burners are fixedly installed, the burners are electrically connected to an external main controller through connecting wires, a discharge door is movably installed on the outer casing between the two burners, a mixing drum is fixedly installed inside the outer casing, a scraping ring is movably installed inside the mixing drum, on one side of the outer casing above the discharge door, a first shaft seat is fixedly installed, on the other side of the outer casing, a machine base is fixedly installed, on one side of the machine base, a motor is fixedly installed, the motor is electrically connected to an external main controller through a connecting wire, on the outer casing close to one side of the machine base, a second shaft seat is movably installed, a rotating shaft is movably installed between the two second shaft seats, a plurality of mounting seats are fixedly installed on the outer side of the rotating shaft, and two support plates are respectively fixedly installed on two of the mounting seats, and between two of the support plates and the second shaft seat, a lead screw is movably installed.

[0007] Optionally, two flame guiding covers are fixedly installed on one side inside the outer casing, and the flame guiding covers are communicated with the output cavities of the corresponding burners, and an exhaust pipe is fixedly installed on the top of the outer casing.

[0008] Optionally, a collar is further provided on the machine base on one side of the motor, a toothed groove is formed inside the collar, a base is fixedly installed at the bottom of the collar, and the base is fixedly installed on the machine base. By means of the setting of the collar, basic conditions can be provided for the rotating shaft to drive the two lead screws to rotate synchronously.

[0009] Optionally, the second shaft seat is rotatably installed on one side of the outer casing and the mixing drum through a shaft seal. By means of the setting of the second shaft seat, while ensuring the normal rotation of the mounting seat and the lead screw, the sealing performance of the mixing drum can be ensured.

[0010] Optionally, one side of the rotating shaft passes through the shaft seal at the central position inside the second shaft seat and extends to one side of the outer casing and is fixedly connected to the output end of the motor, and a driving gear is fixedly installed on the rotating shaft located inside the collar.

[0011] Optionally, a mixing paddle is fixedly installed on one side of the support plate, and a supporting seat is fixedly installed on the top of the support plate. Through the setting of the support plate and the supporting seat, power can be provided for the rotation of the lead screw.

[0012] Optionally, one side of the lead screw passes through the corresponding shaft seal inside the second shaft seat and extends into the collar and is fixedly installed with a driven gear, the driven gear is respectively meshed with the driving gear and the toothed groove, and the lead screw is also clamped and rotates inside the corresponding supporting seat.

[0013] Optionally, two connecting rods are fixedly installed inside the scraping ring. The scraping ring is inserted and installed in the mixing cylinder, and one side of the connecting rod away from the scraping ring is threadedly connected to the corresponding lead screw. Through the setting of the driving gear, the driven gear and the two mounting seats, the two lead screws can rotate around the axis of the rotating shaft while the rotating shaft drives the two lead screws to revolve around the axis of the rotating shaft, so as to drive the scraping ring to move in the mixing cylinder.

[0014] The working principle and beneficial effects of the present utility model are as follows:

[0015] 1. In the present utility model, a rotating shaft is rotatably installed inside the outer shell body. While cooperating with the mounting seat to mix and stir the asphalt and filling material in the mixing cylinder, two lead screws are rotatably installed inside the second shaft seat. Thus, the power output of the motor enables the rotating shaft to synchronously drive the lead screws and the scraping ring to rotate inside the outer shell body, and the two lead screws drive the scraping ring to horizontally move in the mixing cylinder, thereby improving the mixing uniformity of the asphalt and the mixture in the mixing cylinder and preventing part of the asphalt from continuously depositing at the bottom of the mixing cylinder.

[0016] 2. In the present utility model, during feeding, the scraping ring in the horizontal position can scrape the asphalt remaining on the inner wall of the mixing cylinder towards the discharge door, ensuring the feeding amount of asphalt and filling material per time. Description of the Drawings

[0017] The following will further illustrate the above characteristics, technical features, advantages and their implementation manners of the present utility model in a clear and understandable manner in combination with the drawings of the preferred embodiments.

[0018] Figure 1 is a schematic diagram of the main structure of the present utility model;

[0019] Figure 2 is a perspective view of the main structure of the present utility model;

[0020] Figure 3 is a schematic diagram of the connection structure of the rotating shaft, the mounting seat and the scraping pipe of the present utility model;

[0021] Figure 4 is a schematic diagram of the support plate structure of the present utility model.

[0022] In the figure: 1. Outer shell body; 2. Burner; 3. Discharge door; 4. First shaft seat; 5. Machine base; 6. Motor; 7. Second shaft seat; 8. Rotating shaft; 9. Mounting seat; 10. Support plate; 11. Scraping ring; 12. Flame guide cover; 13. Exhaust pipe; 14. Mixing cylinder; 15. Connecting rod; 16. Mixing paddle; 17. Driving gear; 18. Support seat; 19. Lead screw; 20. Driven gear; 21. Collar; 22. Tooth groove; 23. Base. Detailed Embodiments

[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will describe the specific embodiments of the present invention with reference to the accompanying drawings. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, and other embodiments can be obtained.

[0024] To make the drawings concise, only the parts related to the utility model are schematically shown in each drawing, and they do not represent the actual structure of the product. In addition, to make the drawings concise and easy to understand, in some drawings, components with the same structure or function are only schematically shown for one of them, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".

[0025] In this article, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0026] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.

[0027] Embodiment 1:

[0028] Referring to Figures 1 - 4 , for the first embodiment of the present invention, an asphalt mixing device is proposed. In this embodiment, it includes an outer housing 1. On one side of the outer housing 1, two burners 2 are fixedly installed. The burners 2 are electrically connected to an external main controller through connecting wires. A discharge door 3 is movably installed on the outer housing 1 between the two burners 2. A mixing drum 14 is fixedly installed inside the outer housing 1. A scraping ring 11 is movably installed inside the mixing drum 14. On one side of the outer housing 1 above the discharge door 3, a first shaft seat 4 is fixedly installed. On the other side of the outer housing 1, a machine base 5 is fixedly installed. On one side of the machine base 5, a motor 6 is fixedly installed. The motor 6 is electrically connected to an external main controller through a connecting wire. A second shaft seat 7 is movably installed on the outer housing 1 near one side of the machine base 5. A rotating shaft 8 is movably installed between the two second shaft seats 7. A plurality of mounting seats 9 are fixedly installed on the outer side of the rotating shaft 8. And two support plates 10 are respectively fixedly installed on two of the mounting seats 9. And a lead screw 19 is movably installed between two of the support plates 10 and the second shaft seat 7.

[0029] On one side inside the outer casing 1, two flame guiding covers 12 are fixedly installed, and the flame guiding covers 12 communicate with the output cavities of the corresponding burners 2. An exhaust pipe 13 is fixedly installed on the top of the outer casing 1. A collar 21 is also provided on the machine base 5 on one side of the motor 6. A toothed groove 22 is formed inside the collar 21. A base 23 is fixedly installed at the bottom of the collar 21, and the base 23 is fixedly installed on the machine base 5. By means of the setting of the collar 21, it can provide the basic conditions for the rotating shaft 8 to drive the two lead screws 19 to rotate synchronously. The second shaft seat 7 is rotatably installed on one side of the outer casing 1 and the mixing drum 14 through a shaft seal. By means of the setting of the second shaft seat 7, while ensuring the normal rotation of the mounting seat 9 and the lead screw 19, the sealing performance of the mixing drum 14 can be ensured. One side of the rotating shaft 8 passes through the shaft seal at the central position inside the second shaft seat 7 and extends to one side of the outer casing 1 and is fixedly connected to the output end of the motor 6. A driving gear 17 is fixedly installed on the rotating shaft 8 located inside the collar 21. A mixing paddle 16 is fixedly installed on one side of the support plate 10. A supporting seat 18 is fixedly installed on the top of the support plate 10. Through the setting of the support plate 10 and the supporting seat 18, power can be provided for the rotation of the lead screw 19. One side of the lead screw 19 passes through the corresponding shaft seal inside the second shaft seat 7 and extends into the collar 21 and is fixedly installed with a driven gear 20. The driven gear 20 is respectively meshed with the driving gear 17 and the toothed groove 22. The lead screw 19 is also clamped and rotates inside the corresponding supporting seat 18;

[0030] Embodiment 2:

[0031] Refer to Figures 3 - 4 For the second embodiment of the present utility model, the difference between this embodiment and the first embodiment is that two connecting rods 15 are fixedly installed inside the inner side of the scraping ring 11. The scraping ring 11 is inserted and installed inside the mixing drum 14, and the side of the connecting rod 15 away from the scraping ring 11 is threadedly connected to the corresponding lead screw 19. Through the setting of the driving gear 17, the driven gear 20 and the two mounting seats 9, while the rotating shaft 8 drives the two lead screws 19 to revolve around the rotating shaft 8 as the axis, the two lead screws 19 can rotate self - sufficiently, thereby driving the scraping ring 11 to move inside the mixing drum 14.

[0032] It should be noted that the present utility model is an asphalt mixing device. When mixing asphalt and filler, the top cover of the outer casing 1 can be opened, and then the asphalt and filler are poured into the mixing drum 14 in sequence. Then, the top cover is closed, and the burner 2 and the motor 6 are respectively started by an external main controller. Thus, the burner 2 heats the mixing drum 14 from inside the outer casing 1. At the same time, the output end of the motor 6 drives the rotating shaft 8 to rotate, so that the rotating shaft 8 rotates between the first shaft seat 4 and the second shaft seat 7. At the same time, the rotating shaft 8 drives multiple groups of support plates 10 and mixing blades 16 on the outside to rotate in the mixing drum 14, thereby mixing and stirring the asphalt and filler in the mixing drum 14. At the same time, the two support plates 10 on the outside of the two mounting seats 9 respectively drive the corresponding lead screws 19 to rotate synchronously, so that the two lead screws 19 rotate in the shaft seals in the second shaft seat 7 and drive the second shaft seat 7 to rotate on one side of the outer casing 1 and the mixing drum 14. At the same time, the driving gears 17 on the outside of the rotating shaft 8 are respectively meshed and connected with the two driven gears 20, and the two driven gears 20 are in turn meshed and connected with the tooth grooves 22 in the collar 21, so that the mixing blades 16 and the lead screws 19 and the scraping ring 11 revolve around the rotating shaft 8 as the axis in the mixing drum 14. At the same time, the two driven gears 20 respectively drive the lead screws 19 to rotate self - rotatably in the second shaft seat 7 and the corresponding supporting seats 18, so that the two lead screws 19 also respectively rotate in the screw holes on one side of the corresponding connecting rods 15, so that the scraping ring 11 moves horizontally in the mixing drum 14 while rotating around the rotating shaft 8 as the axis, thereby cooperating with the mixing blades 16 to make the asphalt and filler in the mixing drum 14 mix more evenly, and preventing part of the asphalt from continuously depositing at the bottom of the mixing drum 14. And by controlling the forward and reverse rotation of the motor 6, the reciprocating motion of the scraping ring 11 can be realized. When discharging, the asphalt remaining on the inner wall of the mixing drum 14 can be scraped towards the discharge door 3. At the same time, with the graphite coating applied on the outer surfaces of the rotating shaft 8, the mounting seats 9, the support plates 10, the scraping ring 11, the connecting rods 15, and the mixing blades 16, the adhesion of asphalt to them can be prevented.

[0033] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above - mentioned embodiments. What is described in the above - mentioned embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An asphalt mixing device, characterized in that: The invention comprises an outer shell (1), wherein two burners (2) are fixedly mounted on one side of the outer shell (1), wherein the burners (2) are electrically connected to an external main controller via a connecting line, wherein a discharge door (3) is movably mounted on the outer shell (1) between the two burners (2), wherein a mixing drum (14) is fixedly mounted inside the outer shell (1), wherein a scraper ring (11) is movably mounted inside the mixing drum (14), wherein a first shaft seat (4) is fixedly mounted on one side of the outer shell (1) above the discharge door (3), and wherein an organic A base (5), a motor (6) is fixedly mounted on one side of the base (5), the motor (6) is electrically connected to an external main controller via a connecting line, a second shaft base (7) is movably mounted on an outer shell (1) close to one side of the base (5), a rotating shaft (8) is movably mounted between two of the second shaft bases (7), a plurality of mounting seats (9) are fixedly mounted on the outer side of the rotating shaft (8), two support plates (10) are fixedly mounted on the two mounting seats (9), and a screw rod (19) is movably mounted between two of the support plates (10) and the second shaft base (7).

2. An asphalt mixing device according to claim 1, characterized in that: Two flame guide covers (12) are fixedly mounted on one side of the outer shell (1), and the flame guide covers (12) are connected to the corresponding burner (2) output chambers, and an exhaust pipe (13) is fixedly mounted on the top of the outer shell (1).

3. An asphalt mixing device according to claim 2, characterized in that: A collar (21) is also provided on the machine base (5) located on one side of the motor (6), a tooth groove (22) is provided in the collar (21), a base (23) is fixedly mounted on the bottom of the collar (21), and the base (23) is fixedly mounted on the machine base (5).

4. An asphalt mixing device according to claim 3, characterized in that: The second shaft seat (7) is rotatably mounted on one side of the outer shell (1) and the mixing drum (14) via a shaft seal.

5. An asphalt mixing device according to claim 4, characterized in that: One side of the rotating shaft (8) passes through the shaft seal at the center position of the second shaft seat (7), extends to one side of the outer shell (1), and is fixedly connected to the output end of the motor (6), and a driving gear (17) is fixedly installed on the rotating shaft (8) located in the sleeve ring (21).

6. An asphalt mixing device according to claim 5, characterized in that: A stirring blade (16) is fixedly mounted on one side of the support plate (10), and a supporting seat (18) is fixedly mounted on the top of the support plate (10).

7. An asphalt mixing device according to claim 6, characterized in that: One side of the screw rod (19) passes through the corresponding shaft seal in the second shaft seat (7) and extends into the sleeve ring (21) and is fixedly mounted with a driven gear (20). The driven gear (20) is meshedly connected with the driving gear (17) and the tooth groove (22) respectively. The screw rod (19) is also clamped and rotated in the corresponding supporting seat (18).

8. An asphalt mixing device according to claim 7, characterized in that: Two connecting rods (15) are fixedly mounted on the inner side of the scraper ring (11); the scraper ring (11) is inserted into the mixing drum (14); and the side of the connecting rod (15) away from the scraper ring (11) is threadedly connected to the corresponding screw rod (19).

Citation Information

Patent Citations

  • Asphalt stirring equipment for container

    CN221182658U