Blanking device for phenolic antioxidants

Abstract

The utility model discloses a distributor for phenolic antioxidants, and relates to the field of phenolic antioxidant processing equipment. The tuner comprises the tuner, the tuner comprises the mounting base, the bottom of the mounting base is welded to the tank cover through the mounting columns, the mounting columns are distributed at equal intervals in an annular array mode, the tuner is firmly welded to the tank cover through the mounting columns, structural stability and sealing performance are guaranteed, and loosening or leakage is prevented. The containing groove is divided into a plurality of parts, and each part is communicated with the tank cover through a guide pipe, so that separation and accurate control of ingredients are realized, mixing and cross contamination are avoided, and accurate metering is facilitated. The installation of the metering valve improves the ingredient metering accuracy, and ensures the product quality and purity. Due to the design of the sliding rails and the sliding grooves, the groove basin can be conveniently mounted, dismounted, cleaned and maintained, ingredient accumulation and deterioration are prevented, and in conclusion, the distributor improves the product quality, reduces the pollution risk and is convenient to clean and maintain.

Description

Technical Field

[0001] The utility model relates to the field of phenolic antioxidant processing equipment, and particularly to a dispenser for phenolic antioxidants. Background Art

[0002] When producing phenolic antioxidant 245, the preparation of raw materials is crucial, mainly including phenol, formaldehyde, sulfuric acid, sodium hydroxide, etc. These raw materials need to be finely processed and prepared to ensure the purity during the synthesis process and the quality of the final product. Subsequently, ingredients such as phenol and formaldehyde need to be accurately added to the reaction kettle in specific proportions. At this time, a device for dispensing phenolic antioxidants, namely a phenolic antioxidant dispenser, is required to ensure the accurate proportioning of raw materials and the smooth progress of the reaction.

[0003] When the existing dispensers for phenolic antioxidants are in use, the main raw materials and ingredients need to be directly introduced into multiple storage bins, and then the materials are introduced into the reaction kettle through metering valves and pumps. However, this design has a significant problem: some liquid ingredients may adhere to the inner wall of the storage bin. Due to the structural design of such storage bins, they cannot be disassembled or effectively cleaned. These adhered liquid ingredients may gradually accumulate and deteriorate, not only affecting the quality and purity of subsequent batches of products, but also potentially leading to a decrease in the metering accuracy of the dispenser and even posing a risk of cross - contamination, constituting a potential threat to the production process and the quality control of the final product. Summary of the Utility Model

[0004] Based on this, the purpose of the present utility model is to provide a dispenser for phenolic antioxidants to solve the technical problems that the inner wall of the storage bin of the existing dispenser is prone to adhering liquid ingredients, cannot be disassembled and cleaned, resulting in the accumulation and deterioration of ingredients, affecting the product quality and purity, reducing the metering accuracy, and having a risk of cross - contamination.

[0005] To achieve the above object, the present utility model provides the following technical solution: A dispenser for phenolic antioxidants, including a dispenser, the dispenser includes a mounting base, the bottom of the mounting base is welded to a tank cover through a plurality of mounting columns, and the mounting columns are arranged equidistantly in a circular array;

[0006] A receiving groove is provided at the top of the mounting base, and the receiving groove is separated by a plurality of partitions. A plurality of conduits are provided at the bottom of the receiving groove, and both ends of the plurality of conduits communicate with the receiving groove and the tank cover respectively. A metering valve is provided on the conduit, and the metering valve is used for accurate feeding;

[0007] The inner wall of the receiving groove is provided with a plurality of sliding rails. Above the mounting seat, a disassembly mechanism is provided. The disassembly mechanism includes a tank basin. There are a plurality of tank basins, and the plurality of tank basins are adapted to the sub-grooves formed after the receiving groove is partitioned. The outer side of the tank basin is provided with a sliding groove, and the sliding groove is engaged and slidable with the sliding rail. A storage groove is formed inside the tank basin, and engaging grooves are formed on both sides of the inner wall of the storage groove for taking out the tank basin.

[0008] By adopting the above technical solution, the dispenser is firmly welded to the tank cover through a plurality of mounting posts, ensuring the structural stability and sealing performance, and preventing the dispenser from loosening or leaking during use.

[0009] Further, a discharge port is provided below the inside of the tank basin. A clamping ring is provided at the bottom of the discharge port, and the clamping ring is clamped with a conduit. The clamping ring is used to ensure the connection between the tank basin and the receiving groove.

[0010] By adopting the above technical solution, the design of the discharge port and the clamping ring ensures the connectivity between the tank basin and the receiving groove, preventing the leakage and waste of the ingredients during transmission, and thus ensuring the accurate delivery of the ingredients.

[0011] Further, a first wedge surface is provided below the inside of the receiving groove, and the first wedge surface is arranged in a wedge-shaped structure from the outside of the receiving groove to the conduit.

[0012] By adopting the above technical solution, the design of the first wedge surface helps to pour out the remaining ingredients more easily when the tank basin is disassembled, reducing the residue and accumulation of the ingredients in the storage groove.

[0013] Further, a second wedge surface is provided at the bottom of the tank basin, and the second wedge surface is arranged obliquely from the outside of the tank basin to the discharge port.

[0014] By adopting the above technical solution, the design of the second wedge surface is adapted to the first wedge surface, further promoting the discharge of the remaining ingredients and reducing the risk of ingredient deterioration and cross-contamination.

[0015] Further, the first wedge surface is adapted to the second wedge surface, and the first wedge surface and the second wedge surface are used to prevent raw materials from remaining in the storage groove.

[0016] By adopting the above technical solution, the matching design of the first wedge surface and the second wedge surface jointly acts to prevent raw materials from remaining in the storage groove, improving the cleaning efficiency and product quality of the dispenser.

[0017] Further, the disassembly mechanism is detachably connected to the dispenser, and the tank basin is easy to clean after disassembly.

[0018] By adopting the above technical solution, the detachable connection design between the disassembly mechanism and the dispenser enables the trough basin to be easily cleaned after disassembly, improving the maintainability and service life of the dispenser.

[0019] Furthermore, a top cover is provided above the disassembly mechanism. The top cover includes a cover body, and a cover groove is formed at the bottom of the cover body. The cover groove is buckled with the dispenser, and the top cover is used to close the dispenser.

[0020] By adopting the above technical solution, the design of the top cover is used to close the dispenser, preventing external impurities from entering and ensuring the hygiene and safety of the dispensing process.

[0021] Furthermore, a plurality of delivery pipes are provided at the top of the cover body. The plurality of delivery pipes are used to respectively introduce a variety of materials into a plurality of trough basins.

[0022] By adopting the above technical solution, the design of the delivery pipes facilitates the separate introduction of a variety of materials into a plurality of trough basins, realizing the rapid and accurate addition of materials and improving work efficiency.

[0023] Furthermore, a plurality of photoelectric sensors are provided on one side of the plurality of delivery pipes. The plurality of photoelectric sensors are respectively used to detect the ingredient amounts inside a plurality of storage tanks.

[0024] By adopting the above technical solution, the setting of the photoelectric sensors is used to detect the ingredient amounts inside a plurality of storage tanks in real time, ensuring the accurate measurement and timely replenishment of ingredients and avoiding product quality problems caused by insufficient or excessive ingredients.

[0025] Furthermore, the dispenser is installed at the top of a reaction kettle. The reaction kettle includes a tank body, and a tank cover is detachably connected to the top of the tank body. A reaction chamber is formed inside the tank body.

[0026] By adopting the above technical solution, the dispenser is installed at the top of the reaction kettle and is detachably connected to the tank cover at the top of the tank body, facilitating the installation, disassembly and maintenance of the dispenser. At the same time, the reaction chamber provides a reaction space for the dispensed materials, ensuring the smooth progress of subsequent chemical reactions.

[0027] In summary, the main beneficial effects of the present utility model are as follows:

[0028] 1. The utility model is provided with a dispenser and a disassembly mechanism. The dispenser is firmly welded to the tank cover through multiple mounting posts, ensuring the structural stability and sealing performance, preventing the dispenser from loosening or leaking during use. At the same time, the receiving groove is divided into multiple parts, and each part communicates with the tank cover through a conduit, realizing the separation and precise control of multiple ingredients, avoiding the mixing and cross-contamination between different ingredients, and facilitating the precise metering of each ingredient. The installation of the metering valve further improves the metering accuracy of the ingredients, ensuring the stability of product quality and purity. In addition, the setting of the slide rail and the chute enables the trough basin to be conveniently installed and disassembled, realizing the detachable property of the trough basin, facilitating cleaning and maintenance, preventing the accumulation and deterioration of ingredients in the storage tank. The setting of the storage tank and the buckling groove provides a convenient way for ingredient storage and extraction, and at the same time facilitates the thorough cleaning of the trough basin. The setting of the discharge port and the clamping ring prevents the leakage and waste of ingredients during transmission, ensuring the accurate delivery of ingredients. The setting of the first wedge surface and the second wedge surface enables the trough basin to more easily pour out the residual ingredients during disassembly, avoiding the residue and accumulation of ingredients in the storage tank, reducing the risk of ingredient deterioration and cross-contamination. Finally, the detachable design of the disassembly mechanism provides a convenient cleaning method, ensuring the long-term use effect of the dispenser and the stability of product quality. In summary, the dispenser effectively solves the problems existing in the existing dispensers, improves product quality and purity, reduces the risk of cross-contamination, and provides a convenient cleaning and maintenance method;

[0029] 2. The utility model is provided with a top cover and a photoelectric sensor. The top cover is buckled with the dispenser through the cover groove at the bottom of the cover body, effectively closing the dispenser to prevent external impurities from entering, ensuring the hygiene and safety of the dispensing process. Multiple delivery pipes are arranged on the top of the top cover, facilitating the separate introduction of multiple materials into multiple trough basins, realizing the rapid and accurate addition of materials, and improving work efficiency. The photoelectric sensor is used to real-time detect the amount of ingredients in the storage tank, ensuring the accurate metering and timely replenishment of ingredients, and avoiding product quality problems. The dispenser is installed on the top of the reaction kettle and is detachably connected to the tank cover, facilitating installation, disassembly and maintenance. The reaction chamber provides a reaction space for the dispensed materials, ensuring the smooth progress of subsequent chemical reactions. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0031] Figure 2 is a bottom three-dimensional structural schematic diagram of the utility model;

[0032] Figure 3 is a side-sectional three-dimensional structural schematic diagram of the utility model;

[0033] Figure 4This is a partial structural schematic diagram of the disassembly mechanism of the present utility model.

[0034] In the figure: 1, reaction kettle; 101, tank body; 102, tank cover; 103, reaction chamber; 2, dispenser; 201, mounting post; 202, mounting seat; 203, conduit; 204, metering valve; 205, first wedge surface; 206, slide rail; 207, receiving groove; 3, disassembly mechanism; 301, trough basin; 302, chute; 303, storage tank; 304, buckle groove; 305, discharge port; 306, clamping ring; 307, second wedge surface; 4, top cover; 401, cover body; 402, cover groove; 403, delivery pipe; 404, photoelectric sensor. Specific embodiments

[0035] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0036] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and should not be construed as indicating or implying relative importance.

[0037] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection or an electrical connection: it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0038] Next, the embodiments of the present utility model will be described according to its overall structure.

[0039] Embodiment 1:

[0040] A dispenser for phenolic antioxidants, as Figures 1-4As shown in the figure, it includes a dispenser 2. The dispenser 2 includes a mounting base 202. The bottom of the mounting base 202 is welded to the can lid 102 through a plurality of mounting posts 201, and the mounting posts 201 are arranged equidistantly in a circular array; a receiving groove 207 is opened at the top of the mounting base 202, and the receiving groove 207 is separated by a plurality of partitions. A plurality of conduits 203 are provided at the bottom of the receiving groove 207. Both ends of the plurality of conduits 203 communicate with the receiving groove 207 and the can lid 102 respectively. A metering valve 204 is provided on the conduit 203, and the metering valve 204 is used for accurate feeding; a plurality of slide rails 206 are provided on the inner wall of the receiving groove 207, and a disassembly mechanism 3 is provided above the mounting base 202. The disassembly mechanism 3 includes a trough 301. There are a plurality of troughs 301, and the plurality of troughs 301 are adapted to the sub-troughs separated by the receiving groove 207. A chute 302 is provided on the outside of the trough 301, and the chute 302 is engaged and slidable with the slide rail 206. A storage groove 303 is opened inside the trough 301. Buckle grooves 304 are opened on both sides of the inner wall of the storage groove 303. The buckle grooves 304 are used to take out the trough 301. The dispenser 2 is firmly welded to the can lid 102 through a plurality of mounting posts 201, ensuring the structural stability and sealing performance, preventing the dispenser from loosening or leaking during use. At the same time, the receiving groove 207 is divided into multiple parts and communicates with the can lid 102 through the conduit 203, realizing the separation and precise control of multiple ingredients, and avoiding the mixing and cross-contamination between different ingredients.

[0041] Refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , a discharge port 305 is provided below the inside of the trough 301, and a clamping ring 306 is provided at the bottom of the discharge port 305. The clamping ring 306 is clamped with the conduit 203. The clamping ring 306 is used to ensure the communication between the trough 301 and the receiving groove 207. The design of the discharge port 305 and the clamping ring 306 ensures the connectivity between the trough 301 and the receiving groove 207, preventing the leakage and waste of ingredients during transmission, and thus ensuring the accurate delivery of ingredients.

[0042] Refer to Figure 1 , Figure 2 , a first wedge surface 205 is provided below the inside of the receiving groove 207, and the first wedge surface 205 is arranged in a wedge-shaped structure from the outside of the receiving groove 207 to the conduit 203. The design of the first wedge surface 205 helps to pour out the remaining ingredients more easily when the trough is disassembled, reducing the residue and accumulation of ingredients in the receiving groove 207.

[0043] Refer to Figure 1 , Figure 2 , Figure 3 , Figure 4, a second wedge surface 307 is provided at the bottom of the trough basin 301. The second wedge surface 307 is obliquely structured along the outside of the trough basin 301 towards the discharge port 305. The design of the second wedge surface 307 is adapted to the first wedge surface 205, which further promotes the discharge of the residual ingredients and reduces the risks of ingredient deterioration and cross - contamination.

[0044] Refer to Figure 1 、 Figure 2 , the first wedge surface 205 is adapted to the second wedge surface 307. Specifically, for example, both are inclined downward towards the inner side of the ring of the annularly arranged storage tank, and the first wedge surface 205 and the second wedge surface 307 are used to prevent raw materials from remaining in the storage tank 303. The adapted design of the first wedge surface 205 and the second wedge surface 307 works together to prevent raw materials from remaining in the storage tank 303, improving the cleaning efficiency and product quality of the dispenser.

[0045] Refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , the disassembly mechanism 3 is detachably connected to the dispenser 2. After disassembly, the trough basin 301 is easy to clean. The detachable connection design of the disassembly mechanism 3 and the dispenser 2 makes the trough basin 301 easy to clean after disassembly, improving the maintainability and service life of the dispenser.

[0046] Embodiment Two:

[0047] Refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , a top cover 4 is provided above the disassembly mechanism 3. The top cover 4 includes a cover body 401. A cover groove 402 is formed at the bottom of the cover body 401. The cover groove 402 is buckled with the dispenser 2, and the top cover 4 is used to close the dispenser 2. The design of the top cover 4 is used to close the dispenser 2, preventing external impurities from entering, ensuring the hygiene and safety of the dispensing process. At the same time, the cover groove 402 is buckled with the dispenser 2, ensuring the stability of the top cover 4.

[0048] Refer to Figure 1 、 Figure 2 , a plurality of delivery pipes 403 are provided on the top of the cover body 401. The plurality of delivery pipes 403 are used to respectively introduce a variety of materials into the plurality of trough basins 301. The design of the delivery pipes 403 facilitates the separate introduction of a variety of materials into the plurality of trough basins 301, realizing the rapid and accurate addition of materials and improving the working efficiency.

[0049] Refer to Figure 1 、 Figure 2, on one side of multiple delivery pipes 403, there are photoelectric sensors 404. The multiple photoelectric sensors 404 are respectively used to detect the amount of ingredients inside the multiple storage tanks 303. The setting of the photoelectric sensors 404 is used to detect the amount of ingredients inside the multiple storage tanks 303 in real time, ensuring the accurate measurement and timely replenishment of the ingredients, and avoiding product quality problems caused by insufficient or excessive ingredients. Specifically, at least one photoelectric sensor 404 can be configured for each storage tank 303.

[0050] Refer to Figure 1 、 Figure 2 , the dispenser 2 is installed on the top of the reaction kettle 1. The reaction kettle 1 includes a tank body 101. The top of the tank body 101 is detachably connected with a tank cover 102. A reaction chamber 103 is provided inside the tank body 101. Installing the dispenser 2 on the top of the reaction kettle 1 and detachably connecting it with the tank cover 102 on the top of the tank body 101 facilitates the installation, disassembly and maintenance of the dispenser 2. At the same time, the reaction chamber 103 provides a reaction space for the prepared materials, ensuring the smooth progress of subsequent chemical reactions.

[0051] The implementation principle of the present utility model is as follows: First, ensure that the inside of the tank body 101 of the reaction kettle 1 is clean and free of impurities. Firmly weld the dispenser 2 on the tank cover 102 through the mounting post 201, and detachably connect the tank cover 102 to the top of the tank body 101. Import various materials into the storage tanks 303 in the corresponding trough basins 301 through the delivery pipes 403 respectively;

[0052] According to needs, accurately control the amount and time of the material discharged in each conduit 203 through the metering valve 204. Import different ingredients from the storage tank 303 into the reaction chamber 103 inside the tank body 101 through the discharge port 305 and the snap ring 306. The photoelectric sensor 404 detects the amount of ingredients inside the storage tank 303 in real time to ensure the accurate measurement and timely replenishment of the ingredients;

[0053] The prepared materials undergo a chemical reaction in the reaction chamber 103 to generate the required phenolic antioxidant. After the reaction is completed, detach the tank cover 102 and the dispenser 2 together from the tank body 101, and take out the trough basin 301 from the dispenser 2 through the buckle groove 304 for thorough cleaning. When cleaning, the design of the first wedge surface 205 and the second wedge surface 307 enables the trough basin 301 to more easily pour out the remaining ingredients when disassembling, avoiding the residue and accumulation of the ingredients in the storage tank 303. After cleaning, reinstall the dispenser 2 and the trough basin 301 to prepare for the next use.

[0054] Parts not involved in the present utility model are the same as or can be implemented by the prior art, and will not be elaborated here too much.

[0055] Although embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A dispenser for phenolic antioxidants, characterized in that: The dispenser (2) comprises a mounting seat (202), the bottom of the mounting seat (202) being welded to the tank cover (102) via a plurality of mounting posts (201), and the mounting posts (201) being arranged in an annular array at equal distances; A receiving groove (207) is provided on the top of the mounting seat (202), and the receiving groove (207) is divided by a plurality of partitions. A plurality of conduits (203) are provided at the bottom of the receiving groove (207), and the two ends of the plurality of conduits (203) are respectively connected to the receiving groove (207) and the tank cover (102). A metering valve (204) is provided on the conduit (203), and the metering valve (204) is used for accurate material discharge; The inner wall of the receiving groove (207) is provided with a plurality of slide rails (206); a disassembly mechanism (3) is provided above the mounting seat (202); the disassembly mechanism (3) comprises a groove basin (301); the groove basin (301) is provided with a plurality of groove basins, the plurality of groove basins (301) are adapted to the divided grooves after the receiving groove (207) is separated; a slide groove (302) is provided on the outer side of the groove basin (301); the slide groove (302) and the slide rail (206) are engaged and slidably moved; a storage groove (303) is provided inside the groove basin (301); buckle grooves (304) are provided on both sides of the inner wall of the storage groove (303); the buckle grooves (304) are used to take out the groove basin (301).

2. The dispenser for phenolic antioxidants according to claim 1, characterized in that: A discharge port (305) is provided at the lower interior of the trough (301), and a clamping ring (306) is provided at the bottom of the discharge port (305). The clamping ring (306) is clamped with the conduit (203), and the clamping ring (306) is used to ensure that the trough (301) is connected to the receiving groove (207).

3. The dispenser for phenolic antioxidants according to claim 1, characterized in that: A first wedge-shaped surface (205) is provided at the lower part of the receiving groove (207), and the first wedge-shaped surface (205) is provided in a wedge-shaped structure from the outside of the receiving groove (207) to the conduit (203).

4. The dispenser for phenolic antioxidants according to claim 1, characterized in that: The bottom of the trough (301) is provided with a second wedge-shaped surface (307), and the second wedge-shaped surface (307) is arranged along the outer side of the trough (301) in an oblique structure with respect to the discharge port (305).

5. The dispenser for phenolic antioxidants according to claim 3, characterized in that: The first wedge-shaped surface (205) and the second wedge-shaped surface (307) are matched with each other, and the first wedge-shaped surface (205) and the second wedge-shaped surface (307) are used to prevent raw material residue from remaining in the storage tank (303).

6. The dispenser for phenolic antioxidants according to claim 1, characterized in that: The disassembly mechanism (3) is detachably connected to the mixer (2), and the basin (301) is easy to clean after being disassembled.

7. The dispenser for phenolic antioxidants according to claim 1, characterized in that: A top cover (4) is arranged above the disassembly mechanism (3), and the top cover (4) comprises a cover body (401). A cover groove (402) is provided at the bottom of the cover body (401), and the cover groove (402) is engaged with the mixer (2), and the top cover (4) is used to close the mixer (2).

8. The dispenser for phenolic antioxidants according to claim 7, characterized in that: A plurality of conveying pipes (403) are arranged on the top of the cover body (401), and the plurality of conveying pipes (403) are used to respectively introduce a plurality of materials into a plurality of basins (301).

9. The dispenser for phenolic antioxidants according to claim 8, characterized in that: A photoelectric sensor (404) is provided on one side of the plurality of conveying pipes (403), and the plurality of photoelectric sensors (404) are respectively used to detect the amount of ingredients inside the plurality of storage tanks (303).

10. The dispenser for phenolic antioxidants according to claim 1, characterized in that: The mixer (2) is installed on the top of the reaction kettle (1), and the reaction kettle (1) comprises a tank body (101). The top of the tank body (101) is detachably connected to a tank cover (102), and a reaction chamber (103) is opened inside the tank body (101).

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