Automatic sorting equipment for cylindrical battery production

By designing automated sorting equipment, a dual-channel separation structure of dual-cavity inclined seats and material separation wheels is adopted, and combined with the detection components, the problem of low efficiency of existing equipment is solved, and efficient cylindrical battery sorting and testing is achieved to meet the needs of large-scale production.

CN222970393UActive Publication Date: 2025-06-13SHENZHEN ASIA TECH CO LTD
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Patent Information

Application Number
CN202421902101.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-13
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing cylindrical battery sorting equipment is not efficient and it is difficult to meet the needs of mass production.

Method used

An automated sorting equipment is designed, using a dual-channel separation and detection structure of a dual-cavity inclined seat and two material separation wheels, and combining the detection components to sort and detect the cylindrical battery.

Benefits of technology

It improves the sorting efficiency of cylindrical batteries, can meet the needs of mass production, and separates qualified products and defective products after sorting, making it easier to collect centrally.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cylindrical battery sorting equipment, and particularly discloses automatic sorting equipment for cylindrical battery production, which comprises a lower box body, the upper end face of the lower box body is fixedly connected with a feeding box, and the inner bottom of the feeding box is fixedly connected with a double-cavity inclined seat. A double-cavity inclined seat is arranged in the lower box body, material distributing wheels are rotationally connected to the two sides of the interior of the double-cavity inclined seat, two detection assemblies are fixedly connected to the middle of the double-cavity inclined seat, a discharging conveying belt is fixedly connected to the upper side of the interior of the lower box body, a material collecting box is arranged on the lower side of the interior of the lower box body, and the discharging conveying belt comprises a shell; a conveying belt body is fixedly connected to the interior of the shell, and discharging pipes are fixedly connected to the two sides of the upper end face of the shell. According to the cylindrical battery sorting device, a double-channel separation and detection structure is arranged, cylindrical batteries in the feeding box can be sorted at the same time through the two material separating wheels, the sorting efficiency is high, and the requirement of mass production can be met.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylindrical battery sorting equipment, and particularly relates to an automatic sorting equipment for cylindrical battery production. Background Art

[0002] A cylindrical battery is a battery with a cylindrical shape. It usually consists of a positive electrode, a negative electrode, a separator, an electrolyte, and a cylindrical outer shell, etc. Compared with other types of batteries, the structure of the cylindrical battery is relatively simple, easy to manufacture, and has a high degree of standardization with relatively unified specifications. It is widely used in various fields in daily life, such as consumer electronics, power tools, electric vehicles, etc. With the development of society and the increasing maturity of cylindrical battery technology, the demand for cylindrical batteries is also increasing. Correspondingly, the production scale of cylindrical batteries is also getting larger and larger.

[0003] During the production of cylindrical batteries, sorting equipment is needed to screen the cylindrical batteries, and defective products are removed by measuring data such as the internal resistance of the cylindrical batteries. Currently, most of the sorting equipment is of a single-channel structure, and the cylindrical batteries are separated by a single material distribution wheel and then detected. The efficiency during use is not high enough and it is not easy to meet the production requirements of large quantities. Therefore, technical personnel in this field have provided an automatic sorting equipment for cylindrical battery production to solve the problems raised in the above background art. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic sorting equipment for cylindrical battery production, and solve the following technical problems:

[0005] How to improve the sorting efficiency of cylindrical batteries during production and meet the production requirements of large quantities.

[0006] The purpose of the utility model can be realized by the following technical solutions:

[0007] An automatic sorting equipment for cylindrical battery production includes a lower box body. The upper end surface of the lower box body is fixedly connected with a feeding box. The inner bottom of the feeding box is fixedly connected with a double-chamber inclined seat. Both sides inside the double-chamber inclined seat are rotatably connected with material distribution wheels. Two detection components are fixedly connected at the middle part of the double-chamber inclined seat;

[0008] The upper side inside the lower box body is fixedly connected with a discharge conveyor belt. The lower side inside the lower box body is provided with an aggregate box;

[0009] The discharge conveyor belt includes a housing. The inside of the housing is fixedly connected with a conveyor belt main body. Both sides of the upper end surface of the housing are fixedly connected with blanking pipes. The upper ends of the two blanking pipes respectively penetrate through the double-chamber inclined seat and are communicated with the lower ends of the material distribution wheels;

[0010] On both sides of the middle part inside the double-chamber inclined seat, inclined slots leading to the material distribution wheel are provided. The lower end of the inclined slot is fixedly connected with a defective product discharge port, and one end of the defective product discharge port extends out of the rear end face of the feeding box.

[0011] Furthermore, the detection assembly includes a double-acting cylinder. Both ends of the double-acting cylinder are fixedly connected with mounting brackets. One end of each of the two mounting brackets is fixedly connected with a detection probe. Openings are provided at the outer ends of the feeding box facing the detection probes.

[0012] Furthermore, the aggregate box includes a box body. The box body is slidably connected with the feeding box. A baffle is fixedly connected to the outer end of the feeding box, and a handle is fixedly connected to the outer end of the baffle.

[0013] Furthermore, a buffer baffle is rotatably connected to the inner wall of the lower box body near the end of the discharge conveyor belt. A torsion spring is fixedly connected between the buffer baffle and the inner wall of the lower box body.

[0014] Furthermore, the material distribution wheel includes a wheel body. A plurality of material distribution slots are evenly spaced on the outer end of the wheel body. Two motors are fixedly connected to the rear end face of the feeding box, and the output ends of the two motors are respectively fixedly connected to the two wheel bodies.

[0015] Furthermore, the rotation directions of the two motors are opposite.

[0016] Furthermore, switch cylinders are fixedly connected to both sides of the rear end face of the feeding box. The extending ends of the two switch cylinders are fixedly connected with stoppers, and one end of each of the two stoppers extends into the two inclined slots respectively.

[0017] Furthermore, the front panel of the feeding box is made of transparent acrylic board.

[0018] Advantages of the present utility model:

[0019] An automatic sorting device for cylindrical battery production proposed by the present utility model, through the provided double-chamber inclined seat, two material distribution wheels and a detection mechanism, enables the device to have a dual-channel separation and detection structure during use. The cylindrical batteries inside the feeding box can be sorted simultaneously by the two material distribution wheels, with high sorting efficiency and the ability to meet the requirements of large-scale production. In addition, after sorting, the qualified products fall into the discharge conveyor belt through the discharge pipe and are discharged, while the defective products are discharged through the inclined slots by the defective product discharge ports, which is convenient for centralized collection and has strong practicability. Description of the drawings

[0020] The following further illustrates the present utility model in conjunction with the drawings.

[0021] Figure 1It is a front perspective view of an automatic sorting device for cylindrical battery production proposed by the present utility model;

[0022] Figure 2 It is a rear perspective view of an automatic sorting device for cylindrical battery production proposed by the present utility model;

[0023] Figure 3 It is a cross-sectional view of an automatic sorting device for cylindrical battery production proposed by the present utility model;

[0024] Figure 4 It is a structural diagram of a detection component of an automatic sorting device for cylindrical battery production proposed by the present utility model.

[0025] Reference numerals:

[0026] 1, lower box body; 2, feeding box; 3, double-chamber inclined seat; 4, material distribution wheel; 41, wheel body; 42, material distribution groove; 5, detection component; 51, double-acting cylinder; 52, mounting bracket; 53, detection probe; 6, aggregate box; 61, baffle; 62, handle; 63, box body; 7, discharge conveyor belt; 71, outer shell;

[0027] 72, conveyor belt main body; 8, motor; 9, switch cylinder; 10, defective product discharge port; 11, stop head;

[0028] 12, inclined chute; 13, feeding pipe; 14, buffer baffle; 15, torsion spring. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to the attached Figures 1 to 4 As shown, an automatic sorting device for cylindrical battery production in an embodiment of the present utility model includes a lower box body 1. A feeding box 2 is fixedly connected to the upper end surface of the lower box body 1. A double-chamber inclined seat 3 is fixedly connected to the inner bottom of the feeding box 2. Material distribution wheels 4 are rotatably connected to both sides inside the double-chamber inclined seat 3. Two detection components 5 are fixedly connected to the middle part of the double-chamber inclined seat 3. The upper part of the provided feeding box 2 is in an open state. The cylindrical batteries are first temporarily stored inside the feeding box 2 waiting for sorting. The two sides of the provided double-chamber inclined seat 3 are in a slope shape, which can gather the cylindrical batteries. As the material distribution wheels 4 rotate, the cylindrical batteries at the bottom will be respectively taken away by the material distribution wheels 4.

[0031] On the upper side inside the lower box body 1, a discharge conveyor belt 7 is fixedly connected. The discharge conveyor belt 7 includes a housing 71. Inside the housing 71, a conveyor belt main body 72 is fixedly connected. On both sides of the upper end face of the housing 71, blanking pipes 13 are fixedly connected. The upper ends of the two blanking pipes 13 respectively penetrate through the double-chamber inclined seat 3 and communicate with the lower end of the material distribution wheel 4. Qualified cylindrical batteries fall above the conveyor belt main body 72 through the blanking pipes 13 and are conveyed out through the conveyor belt main body 72. Among them, the gap between the arranged housing 71 and the conveyor belt main body 72 only allows one cylindrical battery to pass through, and it is not easy to have the situation of cylindrical battery accumulation.

[0032] On both sides at the middle part inside the double-chamber inclined seat 3, inclined slots 12 leading to the material distribution wheel 4 are opened. The lower end of the inclined slot 12 is fixedly connected with a defective product discharge port 10. One end of the defective product discharge port 10 extends out of the rear end face of the feeding box 2.

[0033] The detection assembly 5 includes a double-acting cylinder 51. At both ends of the double-acting cylinder 51, mounting frames 52 are fixedly connected. At one end of each of the two mounting frames 52, a detection probe 53 is fixedly connected. Openings are provided at the positions on the outer end of the feeding box 2 facing the detection probes 53. When the detection assembly 5 is in use, driven by the double-acting cylinder 51, the two detection probes 53 act, and by contacting the positive and negative electrodes of the cylindrical battery with the two detection probes 53, the internal resistance of the cylindrical battery is measured.

[0034] An aggregate box 6 is arranged on the lower side inside the lower box body 1. The aggregate box 6 includes a box body 63. The box body 63 is slidably connected with the feeding box 2. A baffle 61 is fixedly connected to the outer end of the feeding box 2. A handle 62 is fixedly connected to the outer end of the baffle 61. When in use, if there is a situation of material blockage or production line stop in the next-level processing area during production, the conveyor belt main body 72 can be reversed so that the sorted cylindrical batteries fall into the aggregate box 6, thus playing a buffering role.

[0035] A buffer baffle 14 is rotatably connected to the inner wall of the lower box body 1 near the end of the discharge conveyor belt 7. A torsion spring 15 is fixedly connected between the buffer baffle 14 and the inner wall of the lower box body 1. The arranged buffer baffle 14 can play a buffering role when the cylindrical battery falls.

[0036] The material distribution wheel 4 includes a wheel body 41. A plurality of material distribution grooves 42 are evenly spaced on the outer end of the wheel body 41. Two motors 8 are fixedly connected to the rear end face of the feeding box 2. The output ends of the two motors 8 are respectively fixedly connected with the two wheel bodies 41. The rotation directions of the two motors 8 are opposite, and the material distribution wheel 4 is driven by the motors 8 to rotate towards the inside.

[0037] On both sides of the rear end face of the feeding box 2, there are fixedly connected switch cylinders 9. The extending ends of the two switch cylinders 9 are fixedly connected with stoppers 11. One ends of the two stoppers 11 respectively extend into the two inclined slots 12. During use, if the detection component 5 detects a defective battery, the corresponding switch cylinder 9 retracts, pulling out the stopper 11, so that the defective battery can be discharged through the inclined slot 12. After discharging, the switch cylinder 9 resets. If the detection is qualified, the switch cylinder 9 does not act.

[0038] The front panel of the feeding box 2 is made of transparent acrylic board. The front panel of the feeding box 2 made of transparent acrylic board has good transparency, enabling the staff to directly understand the remaining amount of cylindrical batteries in the feeding box 2 and the working condition of the material distribution wheel 4, and be able to quickly respond and handle in case of abnormalities.

[0039] Working principle: During use, the cylindrical batteries are first temporarily stored inside the feeding box 2 waiting for sorting. The two sides of the set double-chamber inclined seat 3 are in a slope shape, which can gather the cylindrical batteries. As the material distribution wheel 4 rotates, the cylindrical batteries at the bottom will respectively enter the material distribution slots 42 of the material distribution wheel 4 and then be taken away by the material distribution wheel 4. The material distribution wheel 4 rotates a certain angle at a time. When the cylindrical battery passes through the detection area, driven by the double-acting cylinder 51, the two detection probes 53 act. The two detection probes 53 contact the positive and negative electrodes of the cylindrical battery, thereby measuring the internal resistance of the cylindrical battery. If the detection component 5 detects a defective battery, the corresponding switch cylinder 9 retracts, pulling out the stopper 11, so that the defective battery can be discharged through the inclined slot 12. After discharging, the switch cylinder 9 resets. If the detection is qualified, the switch cylinder 9 does not act. The qualified cylindrical batteries continue to move with the material distribution wheel 4 until they fall above the conveyor belt main body 72 through the blanking pipe 13 and are conveyed out by the conveyor belt main body 72 to complete the sorting.

[0040] The above has described a specific embodiment of the present invention in detail, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the implementation scope of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. An automated sorting device for cylindrical battery production, comprising a lower box (1), characterized in that: The upper end surface of the lower box body (1) is fixedly connected to a feeding box (2), the inner bottom of the feeding box (2) is fixedly connected to a double-cavity inclined seat (3), both sides of the inner side of the double-cavity inclined seat (3) are rotatably connected to a material distribution wheel (4), and the middle part of the double-cavity inclined seat (3) is fixedly connected to two detection components (5); A discharge conveyor belt (7) is fixedly connected to the upper inner side of the lower box body (1), and a collection box (6) is arranged on the lower inner side of the lower box body (1); The discharge conveyor belt (7) comprises a shell (71), the interior of which is fixedly connected to a conveyor belt body (72), and both sides of the upper end surface of the shell (71) are fixedly connected to discharge pipes (13), and the upper ends of the two discharge pipes (13) respectively penetrate the double-cavity inclined seat (3) and are connected to the lower end of the distribution wheel (4); The inner middle of the double-cavity inclined seat (3) is provided with inclined grooves (12) leading to the material distribution wheel (4) on both sides, and the lower end of the inclined groove (12) is fixedly connected to a defective product discharge port (10), and one end of the defective product discharge port (10) extends out of the rear end surface of the feeding box (2).

2. The automatic sorting equipment for cylindrical battery production according to claim 1, characterized in that: The detection assembly (5) comprises a double-outlet cylinder (51), both ends of the double-outlet cylinder (51) are fixedly connected to a mounting frame (52), one end of each of the two mounting frames (52) is fixedly connected to a detection probe (53), and an opening is provided at the outer end of the feeding box (2) facing the position of the detection probe (53).

3. The automatic sorting equipment for cylindrical battery production according to claim 1, characterized in that: The material collection box (6) comprises a box body (63), the box body (63) is slidably connected to the feeding box (2), the outer end of the feeding box (2) is fixedly connected to a baffle (61), and the outer end of the baffle (61) is fixedly connected to a handle (62).

4. The automatic sorting equipment for cylindrical battery production according to claim 1, characterized in that: A buffer baffle (14) is rotatably connected to the inner wall of the lower box body (1) near the end of the discharge conveyor belt (7), and a torsion spring (15) is fixedly connected to the buffer baffle (14) and the inner wall of the lower box body (1).

5. The automatic sorting equipment for cylindrical battery production according to claim 1, characterized in that: The material distribution wheel (4) comprises a wheel body (41), the outer end of the wheel body (41) is evenly spaced with a plurality of material distribution grooves (42), the rear end surface of the feeding box (2) is fixedly connected to two motors (8), and the output ends of the two motors (8) are respectively fixedly connected to the two wheel bodies (41).

6. The automatic sorting equipment for cylindrical battery production according to claim 5, characterized in that: The two motors (8) rotate in opposite directions.

7. The automatic sorting equipment for cylindrical battery production according to claim 1, characterized in that: Switch cylinders (9) are fixedly connected to both sides of the rear end surface of the feeding box (2), and the protruding ends of the two switch cylinders (9) are fixedly connected to stoppers (11), and one end of the two stoppers (11) extends into the interior of the two inclined grooves (12) respectively.

8. The automatic sorting equipment for cylindrical battery production according to claim 1, characterized in that: The front panel of the feeding box (2) is made of a transparent acrylic plate.