Moving device and solid tire forming equipment with same
By introducing the loading and unloading and fitting structure of the mobile device into the solid tire forming equipment, the problem of manual operation dependence in the prior art is solved, and the precise alignment and automatic fit of the fetal embryo and film are achieved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421956279.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The prior art relies on a large amount of manual operations in the forming process of solid tires, resulting in low production efficiency, high cost, and uneven film bonding affects product performance.
A mobile device is provided, including a loading and unloading structure and a bonding structure. The loading and unloading structure can automatically clamp and unload the fetal embryo. The bonding structure drives the loading and unloading structure to be close to or away from the film forming machine, achieving precise alignment and automatic bonding of the fetal embryo and the film.
Through the automated loading and unloading and bonding process, labor costs and operating errors are reduced, production efficiency and product quality are improved, and production cycles are shortened.
Smart Images

Figure CN222972822U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding machines, and particularly relates to a moving device and a solid tire molding device with the same. Background Art
[0002] In the molding process of solid tires, the prior art relies on a large amount of manual operations, which greatly restricts production efficiency and cost control. Specifically, the processes of loading and unloading the tire embryo need to be manually performed by operators. Especially when encountering a relatively heavy tire embryo, often multiple workers need to cooperate, which not only increases the labor intensity but also significantly raises the labor cost. In addition, before each tire loading, the operator must manually center the tire embryo. This process is time-consuming and laborious, and depends on the experience and skills of the operator, which is prone to introducing human errors and affecting the consistency of product quality.
[0003] Meanwhile, in the film laminating link, the operator needs to assist in bringing the tire embryo close to the rollers of the mill to make the film on the rollers laminate with the tire embryo. This process also depends on manual judgment and experience and lacks precise automatic control, which may lead to uneven film lamination and affect the performance of the final product. After the lamination is completed, it is also necessary to manually unload the tire and weigh it to check whether the film wound on the tire embryo reaches the preset weight standard. If it is found that the weight is insufficient, manual patching must be carried out again. This series of repeated operations undoubtedly increases the production cycle, reduces the overall work efficiency, and further leads to an increase in production costs. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the above technical deficiencies and provide a moving device and a solid tire molding device with the same to solve the technical problem that in the film laminating link in the prior art, the operator needs to assist in bringing the tire embryo close to the rollers of the mill.
[0005] To achieve the above technical purpose, according to one aspect of the utility model: a moving device is provided, which is movably arranged on a guiding structure. The guiding structure is located above the film molding machine. The moving device includes: a loading and unloading structure, which is movably arranged. The loading and unloading structure is located at one side of the film molding machine and is used for clamping and unloading the tire embryo; a laminating structure, which is movably arranged on the guiding structure. One end of the laminating structure is arranged towards the direction of the loading and unloading structure, and one end of the laminating structure is connected to the loading and unloading structure. The laminating structure is used to drive the loading and unloading structure to approach or move away from the film molding machine.
[0006] Further, the fitting structure includes: a mounting component movably arranged on the guiding structure; a first active space is provided inside the mounting component; a first telescopic component arranged on the mounting component, and the output end of the first telescopic rod of the first telescopic component is located inside the first active space; along the extending direction of the first telescopic rod of the first telescopic component, the height of the output end of the first telescopic rod gradually decreases; a swing arm, one end of the swing arm is connected to the output end of the first telescopic rod, and the other end of the swing arm passes through the first active space and is connected to the loading and unloading structure; so as to drive the swing arm to swing through the telescopic movement of the first telescopic rod, so that the loading and unloading structure approaches or moves away from the film forming machine.
[0007] Further, the fitting structure further includes: a positioning shaft located inside the first active space, the positioning shaft is inserted through the swing arm, and both ends of the positioning shaft are connected to the mounting component; wherein, when the swing arm swings, it drives the positioning shaft to rotate; or, the swing arm swings around the axis of the positioning shaft.
[0008] Further, the fitting structure further includes: a first bearing component and a second bearing component, the first bearing component and the second bearing component are arranged on the mounting component at intervals, and both ends of the positioning shaft are respectively inserted into the first bearing component and the second bearing component; the positioning shaft is connected to the mounting component through the first bearing component and the second bearing component.
[0009] Further, the moving device further includes: a flipping structure movably arranged on the swing arm, the flipping structure is connected to the loading and unloading structure, and the flipping structure drives the loading and unloading structure to flip, so that the length direction of the loading and unloading structure is perpendicular or parallel to the extending direction of the swing arm.
[0010] Further, the moving device further includes: a moving structure movably arranged on the guiding structure along the extending direction of the guiding structure, and the fitting structure is movably arranged on the moving structure, so as to drive the fitting structure to move along the extending direction of the guiding structure through the moving structure.
[0011] Further, the moving structure includes: a moving component movably arranged on the guiding structure along the extending direction of the guiding structure; the moving component has a second active space, and at least part of the fitting structure is movably inserted into the second active space.
[0012] Further, the moving device further includes: a lifting structure respectively connected to the fitting structure and the moving structure, and the lifting structure is adjustably arranged along the height direction of the moving structure, so as to drive the fitting structure to move along the height direction of the moving structure through the lifting structure.
[0013] Further, the moving device further includes: a weighing component arranged on the loading and unloading structure for weighing the tire embryo.
[0014] According to another aspect of the present utility model, a solid tire forming device is provided. The solid tire forming device includes: a film forming machine disposed on an installation base surface; a guiding structure and a support frame. The guiding structure extends along a preset trajectory and is located above the film forming machine; there are at least two support frames, and the at least two support frames are spaced apart along the extending direction of the guiding structure. The guiding structure is installed at the tops of the at least two support frames, and the at least two support frames are used to support the guiding structure; a moving device, which is the above-mentioned moving device, and there is at least one moving device movably disposed on the guiding structure.
[0015] Beneficial effects:
[0016] Applying the technical solution of the present utility model, the moving device provided by the present utility model, by simply setting a loading and unloading structure and a fitting structure, and the loading and unloading structure is movably disposed. Furthermore, while the loading and unloading structure can automatically clamp and unload the tire embryo, the movable setting can also enable the loading and unloading structure to adjust its position according to tire embryos of different sizes and shapes, thereby improving the flexibility and adaptability of the loading and unloading structure. And by automatically clamping and unloading the tire embryo by the loading and unloading structure, the physical burden of the operator is reduced and the need for operators is decreased. Especially for tire embryos with large weight and large volume, multiple workers are no longer required to cooperate, reducing the labor cost and training cost. Also, the time for loading and unloading the tire is reduced, avoiding the uncertainty and time consumption of manual centering, shortening the overall production cycle, improving the product quality and the turnover speed of the production line. At the same time, the fitting structure is movably disposed on the guiding structure. One end of the fitting structure, that is, the end of the fitting structure away from the guiding structure, is arranged towards the direction of the loading and unloading structure, and one end of the fitting structure is connected to the loading and unloading structure, and the fitting structure drives the loading and unloading structure to approach or move away from the film forming machine. Thus, it can be seen that by connecting the fitting structure with the loading and unloading structure, after the loading and unloading structure clamps the tire embryo, the fitting structure drives the loading and unloading structure to automatically approach the film forming machine, enabling the loading and unloading structure to drive the tire embryo close to the rollers of the film forming machine, thereby ensuring that the film on the rollers of the film forming machine can be automatically adhered to the tire embryo and ensuring the precise alignment of the tire embryo and the film, thus improving the accuracy and consistency of film adhesion and reducing the errors introduced by manual operation. And after the fitting process is completed, the fitting structure can also drive the loading and unloading structure to move the tire embryo away from the film forming machine, thereby ensuring the safe and precise removal of the tire embryo from the film forming machine and reducing the risk of tire embryo damage or deformation that may occur during manual operation. In addition, the automation of the unloading process seamlessly connects the production process, reduces the waiting time, and avoids the stagnation of the production line caused by manual operation, thereby improving the overall production efficiency and the throughput capacity of the production line. This moving device can effectively solve the technical problem in the prior art that in the film adhesion link, the operator needs to assist in bringing the tire embryo close to the rollers of the open mill. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shows a schematic structural diagram of a first perspective of an embodiment of a mobile device according to the present utility model;
[0018] Figure 2 Shows a schematic structural diagram of a second perspective of an embodiment of the mobile device of the present utility model;
[0019] Figure 3 Shows a schematic structural diagram of a third perspective of an embodiment of the mobile device of the present utility model;
[0020] Figure 4 Shows a schematic structural diagram of a fourth perspective of an embodiment of the mobile device of the present utility model;
[0021] Figure 5 Shows a schematic structural diagram of the mobile device of the present utility model disposed on a guiding structure;
[0022] Figure 6 Shows a schematic structural diagram of an embodiment of a solid tire forming device of the present utility model.
[0023] Wherein, the above-mentioned drawings include the following reference numerals:
[0024] 100, mobile device; 1, loading and unloading structure; 11, support shaft; 12, tile assembly; 13, second drive assembly; 2, fitting structure; 21, mounting assembly; 210, first moving space; 211, mounting frame; 212, mounting bracket; 2110, accommodating cavity; 2111, first side plate; 2112, second side plate; 2113, third side plate; 2114, fourth side plate; 213, first support plate; 214, second support plate; 215, first avoidance opening; 22, first telescopic assembly; 220, first telescopic rod; 23, swing arm; 24, positioning shaft; 25, first bearing assembly; 26, second bearing assembly; 3, flipping structure; 31, second telescopic assembly; 310, second telescopic rod; 32, flipping seat; 4, moving structure; 41, moving assembly; 410, second moving space; 42, first drive assembly; 43, transmission gear; 5, lifting structure; 51, third drive assembly; 52, lead screw; 6, connecting frame; 200, film forming machine; 300, guiding structure; 400, support frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] To enable those skilled in the art to better understand the solution of this application, the technical solution in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without making creative efforts shall fall within the scope of protection of this application.
[0026] Please refer to Figures 1 to 5 , according to an embodiment of the present invention, the present invention provides a mobile device. The mobile device 100 is movably arranged on a guiding structure 300. The guiding structure 300 is located above a film forming machine 200. The mobile device 100 includes: a loading and unloading structure 1 and a fitting structure 2. The loading and unloading structure 1 is movably arranged. The loading and unloading structure 1 is located at one side of the film forming machine 200 and is used for clamping and unloading a tire blank. The fitting structure 2 is movably arranged on the guiding structure 300. One end of the fitting structure 2 is arranged towards the direction of the loading and unloading structure 1, and one end of the fitting structure 2 is connected to the loading and unloading structure 1. The fitting structure 2 is used to drive the loading and unloading structure 1 to approach or move away from the film forming machine 200.
[0027] It can be seen that for the mobile device provided by the present utility model, by simply setting the loading and unloading structure 1 and the fitting structure 2, and the loading and unloading structure 1 is movably arranged. Thus, while the loading and unloading structure 1 can automatically clamp and unload the tire blank, the movable arrangement can also enable the loading and unloading structure 1 to adjust its position according to tire blanks of different sizes and shapes, thereby improving the flexibility and adaptability of the loading and unloading structure 1. And by automatically clamping and unloading the tire blank by the loading and unloading structure 1, the physical burden of the operator is reduced and the need for operators is decreased. Especially for tire blanks with large weight and large volume, multiple workers are no longer required to cooperate, reducing the labor cost and training cost. Also, the time for loading and unloading the tire is reduced, avoiding the uncertainty and time consumption of manual centering, shortening the overall production cycle, and improving the product quality and the turnover speed of the production line. At the same time, the fitting structure 2 is movably arranged on the guiding structure 300. One end of the fitting structure 2 (i.e., the end of the fitting structure 2 far from the guiding structure 300) is arranged towards the direction of the loading and unloading structure 1, and one end of the fitting structure 2 is connected to the loading and unloading structure 1, and the fitting structure 2 drives the loading and unloading structure 1 to approach or move away from the film forming machine 200. Thus, it can be seen that by connecting the fitting structure 2 with the loading and unloading structure 1, after the loading and unloading structure 1 clamps the tire blank, the fitting structure 2 drives the loading and unloading structure 1 to automatically approach the film forming machine 200, and the loading and unloading structure 1 drives the tire blank to approach the roller of the film forming machine 200, thereby ensuring that the film on the roller of the film forming machine 200 can be automatically attached to the tire blank and ensuring the precise alignment of the tire blank and the film, thus improving the accuracy and consistency of film attachment and reducing the errors introduced by manual operation. And after the fitting process is completed, the fitting structure 2 can also drive the loading and unloading structure 1 to move the tire blank away from the film forming machine 200, thereby ensuring the safe and precise removal of the tire blank from the film forming machine 200 and reducing the risk of damage or deformation of the tire blank that may occur during manual operation. In addition, the automation of the unloading process seamlessly connects the production process, reduces the waiting time, and avoids the stagnation of the production line caused by manual operation, thereby improving the overall production efficiency and the throughput capacity of the production line. This mobile device can effectively solve the technical problem in the prior art that in the film attachment link, the operator needs to assist in bringing the tire blank close to the roller of the open mill.
[0028] Specifically, the loading and unloading structure 1 has an expanded state and a contracted state. When the loading and unloading structure 1 clamps the tire blank, the loading and unloading structure 1 changes from the contracted state to the expanded state, thereby propping up the tire blank and fixing the tire blank on the loading and unloading structure. When the loading and unloading structure 1 unloads the tire blank, the loading and unloading structure 1 drives the tire blank to a designated position, and then the loading and unloading structure 1 changes from the expanded state to the contracted state, thereby enabling the loading and unloading structure 1 to withdraw from the tire blank. As the loading and unloading structure 1 moves away from the tire blank, the unloading process is completed. Among them, the loading and unloading structure 1 is in the contracted state under normal conditions (when not working).
[0029] Specifically, asFigures 1 to 5 As shown, the loading and unloading structure 1 includes a support shaft 11, a plurality of tile assemblies 12 and a second driving assembly 13. The support shaft 11 is connected to one end of the fitting structure 2 away from the guide structure 300. The plurality of tile assemblies 12 are arranged on the support shaft 11 along the circumferential direction of the support shaft 11, and the plurality of tile assemblies 12 are all connected to the second driving assembly 13, so that the plurality of tile assemblies 12 can be driven to expand or contract by the drive of the second driving assembly 13, thereby making the loading and unloading structure 1 in an expanded state or a contracted state.
[0030] Specifically, the process of the multiple tile assemblies 12 of the loading and unloading structure 1 expanding and supporting the tire blank means that each tile assembly 1 expands from the inside to the outside, similar to an expandable ring or cage, tightly surrounding the tire blank therein, and the tire blank is fixed by the contact and friction between at least part of the multiple tile assemblies 12 and the inner wall of the tire blank.
[0031] Furthermore, when the loading and unloading structure 1 is in the expanded state to clamp the tire embryo, the multiple tile assemblies 12 will expand outward, and at least part of the multiple tile assemblies 12 will support the inner wall of the tire embryo, and the tire embryo will be stably fixed on the loading and unloading structure 1 through the friction force and the support force of the contact surface. At this time, the tire embryo is firmly held in the center of the loading and unloading structure 1, which is convenient for movement, positioning or precise docking with equipment such as a film forming machine. When the loading and unloading structure 1 needs to unload the tire embryo, the multiple tile assemblies 12 are transformed from the expanded state to the contracted state. In the contracted state, the multiple tile assemblies 12 will be retracted inward to reduce the contact area and friction with the inner wall of the tire embryo, so that the tire embryo can be released from the loading and unloading structure 1.
[0032] Furthermore, when the molding process is required, the bonding structure 2 will first drive the loading and unloading structure 1 to move to the place where the tire blank is stored, and the tire blank is clamped by the loading and unloading structure 1. After clamping, the bonding structure 2 drives the loading and unloading structure 1 with the tire blank clamped to move near the film molding machine 200, and then drives the loading and unloading structure 1 with the tire blank clamped to approach the roller of the film molding machine 200 through the movement of the bonding structure 2, and accurately aligns the tire blank with the film through precise control, so that the film on the roller of the film molding machine 200 is bonded to the tire blank. Finally, when the film bonding is completed, the bonding structure 2 moves the loading and unloading structure 1 with the bonded tire blank away from the film molding machine 200 and moves it to the designated position, and the bonded tire blank is unloaded by the loading and unloading structure 1, so that the bonded tire blank is placed at the designated position, and the unloading process is completed.
[0033] Specifically, if Figure 1 and Figure 4As shown in the figure, the laminating structure 2 includes: a mounting assembly 21, a first telescopic assembly 22, and a swing arm 23. The mounting assembly 21 is movably arranged on the guiding structure 300. A first movable space 210 is provided inside the mounting assembly 21. The first telescopic assembly 22 is arranged on the mounting assembly 21, and the output end of the first telescopic rod 220 of the first telescopic assembly 22 is located inside the first movable space 210. Along the extending direction of the first telescopic rod 220 of the first telescopic assembly 22, the height of the output end of the first telescopic rod 220 gradually decreases. One end of the swing arm 23 is connected to the output end of the first telescopic rod 220, and the other end of the swing arm 23 passes through the first movable space 210 and is connected to the loading and unloading structure 1. So as to drive the swing arm 23 to swing through the telescopic movement of the first telescopic rod 220, so that the loading and unloading structure 1 approaches or moves away from the film forming machine 200. With such a structure, by obliquely arranging the first telescopic assembly 22, the swing arm 23 can be driven to swing along with the telescopic movement of the first telescopic rod 220, and then the loading and unloading structure 1 can be controlled to approach or move away from the film forming machine 200. And by obliquely arranging the first telescopic assembly 22, the vertical space can be effectively utilized. Compared with the horizontal arrangement, the floor area of the equipment can be reduced, which is particularly suitable for the production environment with limited space.
[0034] Preferably, the first telescopic assembly 22 is a first cylinder.
[0035] Specifically, as Figure 4 shown in the figure, the laminating structure 2 further includes: a positioning shaft 24. The positioning shaft 24 is located inside the first movable space 210. The positioning shaft 24 is arranged on the swing arm 23, and both ends of the positioning shaft 24 are connected to the mounting assembly 21. Wherein, when the swing arm 23 swings, the positioning shaft 24 is driven to rotate; or the swing arm 23 swings around the axis of the positioning shaft 24. With such a structural arrangement, by providing the positioning shaft 24, a stable fulcrum can be provided for the swing arm 23, ensuring the structural stability and reliability during the movement process, and reducing the shaking and displacement during the movement process. And through the support of the positioning shaft 24, the load of the swing arm 23 can be more evenly distributed on the mounting assembly, avoiding the problem of excessive local stress and extending the service life of the equipment.
[0036] Specifically, as Figure 4As shown, the fitting structure 2 further includes: a first bearing assembly 25 and a second bearing assembly 26. The first bearing assembly 25 and the second bearing assembly 26 are arranged at intervals on the mounting assembly 21, and both ends of the positioning shaft 24 are respectively inserted into the first bearing assembly 25 and the second bearing assembly 26; the positioning shaft 24 is connected to the mounting assembly 21 through the first bearing assembly 25 and the second bearing assembly 26. Thus, when the swing arm 23 swings, through the support of the first bearing assembly 25 and the second bearing assembly 26, the positioning shaft 24 can rotate around its own axis. With such a structural arrangement, by providing the first bearing assembly 25 and the second bearing assembly 26 to support the positioning shaft 24, and reducing the direct contact between the positioning shaft 24 and the mounting assembly 21, the frictional resistance during movement is reduced, and the movement efficiency is improved. It can also provide high-precision rotational movement to ensure the smoothness and accuracy of the positioning shaft 24 during rotation.
[0037] Furthermore, the first bearing assembly 25 and the second bearing assembly 26 are arranged oppositely.
[0038] Furthermore, as Figures 1 to 4 shown, the mounting assembly 21 includes a mounting frame 211 and a mounting bracket 212. The mounting frame 211 is provided with a receiving cavity 2110, and the bottom end and the top end of the mounting frame are respectively provided with a first communication port and a second communication port communicating with the receiving cavity 2110; one end of the mounting bracket 212 is arranged at the top end of the mounting frame 211, the other end of the mounting bracket 212 is arranged in a direction away from the mounting frame 211, and the extending direction of the mounting bracket 212 is perpendicular to the height direction of the mounting frame 211. The first telescopic assembly 22 is arranged obliquely on the mounting bracket 212, and the output end of the first telescopic rod 220 of the first telescopic assembly 22 is located in the receiving cavity 2110. The output end of the first telescopic rod 220 is connected to the end of the swing arm 23 away from the loading and unloading structure 1, and the end of the swing arm 23 away from the first telescopic rod 220 passes through the receiving cavity 2110 and is connected to the loading and unloading structure 1.
[0039] Furthermore, the mounting assembly 21 further includes a first support plate 213 and a second support plate 214. The first support plate 213 and the second support plate 214 are located in the receiving cavity 2110. The first support plate 213 and the second support plate 214 are arranged at intervals on the inner wall of the receiving cavity 2110, and the first support plate 213 and the second support plate 214 are arranged oppositely. The first bearing assembly 25 is arranged on the first support plate 213, the second bearing assembly 26 is arranged on the second support plate 214, and the first bearing assembly 25 and the second bearing assembly 26 are arranged oppositely.
[0040] Wherein, the mounting frame 211, the first support plate 213 and the second support plate 214 enclose a first moving space 210.
[0041] Further, the mounting frame 211 includes a first side plate 2111, a second side plate 2112, a third side plate 2113, and a fourth side plate 2114 that are sequentially connected. The first side plate 2111 and the third side plate 2113 are disposed opposite to each other, and the second side plate 2112 and the fourth side plate 2114 are disposed opposite to each other. One end of the mounting bracket 212 is disposed on the top end of the first side plate 2111; one end of the first support plate 213 is fixed to the fourth side plate 2114, and the other end of the first support plate 213 extends toward the direction close to the second support plate 214. One end of the second support plate 214 is fixed to the third side plate 2113, and the other end of the second support plate 214 extends toward the direction close to the first support plate 213.
[0042] Specifically, as Figures 1 to 4 shown, the mobile device 100 further includes: a flipping structure 3. The flipping structure 3 is movably disposed on the swing arm 23. The flipping structure 3 is connected to the loading and unloading structure 1, and the flipping structure 3 drives the loading and unloading structure 1 to flip, so that the length direction of the loading and unloading structure 1 is perpendicular or parallel to the extending direction of the swing arm 23. With such a mechanism setting, by setting the flipping structure 3, it is convenient for the loading and unloading structure 1 to clamp and unload the tire blank.
[0043] Further, the fitting structure 2 is connected to the loading and unloading structure 1 through the flipping structure 3.
[0044] Specifically, as Figures 1 to 4 shown, a first avoidance opening 215 is provided on the mounting assembly 21. The first avoidance opening 215 is communicated with the first moving space 210, and the first avoidance opening 215 is located below the positioning shaft 24. The mobile device 100 further includes: a connecting frame 6. One end of the connecting frame 6 is connected to the swing arm 23, and the other end of the connecting frame 6 passes through the first avoidance opening 215 and is located on one side of the mounting assembly 21.
[0045] Specifically, as Figures 1 to 4 shown, the flipping structure 3 includes: a second telescopic assembly 31 and a flipping seat 32. The second telescopic assembly 31 is obliquely disposed on the connecting frame 6, and along the extending direction of the second telescopic rod 310 of the second telescopic assembly 31, the height of the output end of the second telescopic rod 310 of the second telescopic assembly 31 gradually decreases. One end of the flipping seat 32 is rotatably connected to the end of the swing arm 23 far from the mounting assembly 21. The other end of the flipping seat 32 is disposed toward the side away from the swing arm 23, and the other end of the flipping seat 32 is connected to the output end of the second telescopic rod 310 of the second telescopic assembly 31. At the same time, the loading and unloading structure 1 is mounted on the flipping seat 32, and the loading and unloading structure 1 is located below the flipping seat 32. By the telescoping of the second telescopic rod 310 of the second telescopic assembly 31, the flipping seat 32 is driven to swing, and further the loading and unloading structure 1 is driven to flip, so that the length direction of the loading and unloading structure 1 is perpendicular or parallel to the extending direction of the swing arm 23.
[0046] Further, when the loading and unloading structure 1 clamps the tire blank, the second telescopic rod 310 of the second telescopic assembly 31 extends from the initial state. When the second telescopic rod 310 extends a first preset length, the end of the turning seat 32 away from the swing arm 23 swings a first preset angle in the direction away from the swing arm 23. Thus, the length direction of the loading and unloading structure 1 is perpendicular to the extending direction of the swing arm 23 (i.e., the loading and unloading structure 1 is horizontally arranged), so that the loading and unloading structure 1 can clamp the tire blank and drive the tire blank to perform the fitting process. When the loading and unloading structure 1 unloads the tire blank, the second telescopic rod 310 of the second telescopic assembly 31 starts to contract. When the second telescopic rod 310 extends a second preset length, the end of the turning seat 32 away from the swing arm 23 swings a second preset angle in the direction close to the swing arm 23. Thus, the length direction of the loading and unloading structure 1 is parallel to the extending direction of the swing arm 23 (i.e., the loading and unloading structure 1 is vertically arranged), so that the tire blank can be unloaded from the loading and unloading structure 1.
[0047] Preferably, the second telescopic assembly 31 is a second cylinder.
[0048] Specifically, as Figures 1 to 5 shown, the moving device 100 further includes: a moving structure 4. The moving structure 4 is movably arranged on the guiding structure 300 along the extending direction of the guiding structure 300. The fitting structure 2 is movably arranged on the moving structure 4 to drive the fitting structure 2 to move along the extending direction of the guiding structure 300 through the moving structure 4. With such a structural arrangement, by providing the moving device 100, the fitting structure 2 can be driven to reciprocate along the extending direction of the guiding structure 300, so that the position of the loading and unloading structure 1 can be adjusted flexibly.
[0049] Further, as Figures 1 to 5 shown, the moving structure 4 includes: a moving assembly 41. The moving assembly 41 is movably arranged on the guiding structure 300 along the extending direction of the guiding structure 300. The moving assembly 41 has a second moving space 410, and at least part of the fitting structure 2 is movably inserted into the second moving space 410.
[0050] Further, a second avoiding opening is provided on the side wall of the moving assembly 41, and the second avoiding opening is arranged opposite to the first avoiding opening 215.
[0051] Further, as Figures 1 to 4As shown, the moving structure 4 further includes: a first driving assembly 42 and a transmission gear 43. The first driving assembly 42 is installed on the moving assembly 41, and a transmission gear 43 is sleeved on the driving end of the first driving assembly 42. The transmission gear 43 meshes with the rack of the guiding structure 300. So as to drive the transmission gear 43 to rotate through the first driving assembly 42, and make the transmission gear 43 move along the extending direction of the guiding structure 300, thereby driving the moving assembly 41 to move along the extending direction of the guiding structure 300.
[0052] Furthermore, the rack of the guiding structure 300 extends along the extending direction of the guiding structure 300.
[0053] Specifically, as Figure 1 and Figure 2 shown, the moving device 100 further includes: a lifting structure 5. The lifting structure 5 is respectively connected to the fitting structure 2 and the moving structure 4. The lifting structure 5 is adjustably arranged along the height direction of the moving structure 4, so as to drive the fitting structure 2 to move along the height direction of the moving structure 4 through the lifting structure 5. Thus, the relative position between the fitting structure 2 and the moving structure 4 is adjusted.
[0054] Furthermore, the lifting structure 5 includes a third driving assembly 51 and a lead screw 52. The third driving assembly 51 is installed on the outer wall of the mounting assembly 21 of the fitting structure 2. One end of the lead screw 52 is drivingly connected to the third driving assembly 51, and the other end of the lead screw 52 passes through the moving assembly 41 of the moving structure 4. The third driving assembly 51 drives the lead screw 52 to rotate, thereby driving the lead screw 52 to move up and down along the height direction (i.e., the vertical direction) of the moving structure 4, and further driving the mounting assembly 21 to move up and down along the height direction (i.e., the vertical direction) of the moving structure 4, so as to adjust the height of the loading and unloading structure 1.
[0055] Preferably, the third driving assembly 51 is a servo reducer motor.
[0056] Specifically, the moving device 100 further includes: a weighing member, and the weighing member is arranged on the loading and unloading structure 1 for weighing the tire embryo.
[0057] In the working process of the moving device 100 in this embodiment:
[0058] Initial state: The moving device 100 is at the waiting position. Among them, the length direction of the loading and unloading structure 1 is vertically arranged with the extending direction of the swing arm 23 (i.e., the loading and unloading structure 1 is horizontally arranged). At the same time, the loading and unloading structure 1 is in a contracted state.
[0059] Clamping the embryo: When starting the forming process, first, the moving structure 4 moves along the extension direction of the guiding structure 300. The moving structure 4 drives the loading and unloading structure 1 to move to the embryo storage position through the fitting structure 2 and the flipping structure 3. The position of the loading and unloading structure 1 is adjusted by the lifting structure 5 and the moving structure 4, so that the loading and unloading structure 1 is centered with the inner ring of the embryo. Secondly, the moving structure 4 drives the loading and unloading structure 1 to move, so that the loading and unloading structure 1 in the contracted state is inserted into the embryo. Finally, the loading and unloading structure 1 switches from the contracted state to the expanded state, so that the loading and unloading structure 1 supports the inner wall of the embryo. Then the loading and unloading structure 1 is lifted by the lifting structure 5, and then the moving structure 4 drives the loading and unloading structure 1 to move away from the embryo storage position and move towards the roller of the film forming machine 200.
[0060] Attaching the film: After moving to the position of the roller of the film forming machine 200, first, the embryo with the film not attached is weighed by the weighing component. Then, the moving structure 4 and the lifting structure 5 cooperate with each other to center the loading and unloading structure 1 holding the embryo with the roller of the film forming machine 200. Secondly, the fitting structure 2 drives the loading and unloading structure 1 holding the embryo to approach the roller of the film forming machine 200, so that the film on the roller of the film forming machine 200 is attached to the embryo. Finally, when the film attachment is completed, the fitting structure 2 drives the loading and unloading structure 1 holding the embryo with the film attachment completed to move away from the roller of the film forming machine 200, and the embryo with the film attachment completed is weighed again by the weighing component to check whether the weight of the film wound on the embryo reaches the preset weight standard.
[0061] Unloading the embryo: After passing the inspection, the moving structure 4 moves the loading and unloading structure 1 holding the qualified embryo to the designated position for unloading the embryo. Then the flipping structure 3 drives the loading and unloading structure 1 to flip, so that the loading and unloading structure 1 is vertically arranged. Finally, the lifting structure 5 lowers the loading and unloading structure 1 to place the embryo at the designated position. Then, the loading and unloading structure 1 returns to the contracted state and the lifting structure 5 raises the loading and unloading structure 1 to separate the loading and unloading structure 1 from the embryo, thus completing the embryo unloading.
[0062] The present utility model also provides a solid tire forming device, such as Figure 6As shown in the figure, the solid tire forming equipment includes: a film forming machine 200, a guiding structure 300, a support frame 400, and a moving device 100. The film forming machine 200 is arranged on the installation base surface; the guiding structure 300 extends along a preset track, and the guiding structure 300 is located above the film forming machine 200; there are at least two support frames 400, and the at least two support frames 400 are arranged at intervals along the extending direction of the guiding structure 300. The guiding structure 300 is installed at the top ends of the at least two support frames 400, and the at least two support frames 400 are used to support the guiding structure 300; the moving device 100 is the moving device 100 of the above embodiment, and there is at least one moving device 100, and the at least one moving device 100 is movably arranged on the guiding structure 300.
[0063] Further, a plurality of moving devices 100 are arranged at intervals along the extending direction of the guiding structure 300.
[0064] Preferably, the film forming machine 200 is an open mill.
[0065] Among them, the above-mentioned preset track refers to the path preset in the design and planning stage for guiding the movement of the tire embryo on the production line. This track is carefully designed based on the tire production process flow and the production line layout to ensure that the tire embryo can move smoothly from one production link to the next in a fixed order and direction until the entire production process is finally completed.
[0066] The present utility model provides a moving device. The moving device 100 is movably arranged on the guiding structure 300. The guiding structure 300 is located above the film forming machine 200. The moving device 100 includes: a loading and unloading structure 1 and a fitting structure 2. The loading and unloading structure 1 is movably arranged, and the loading and unloading structure 1 is located on one side of the film forming machine 200. The loading and unloading structure 1 is used to clamp and unload the tire embryo; the fitting structure 2 is movably arranged on the guiding structure 300. One end of the fitting structure 2 is arranged towards the direction of the loading and unloading structure 1, and one end of the fitting structure 2 is connected to the loading and unloading structure 1. The fitting structure 2 is used to drive the loading and unloading structure 1 to approach or move away from the film forming machine 200.
[0067] It can be seen that for the mobile device provided by the present utility model, by simply arranging the loading and unloading structure 1 and the fitting structure 2, and the loading and unloading structure 1 is movably arranged. Thus, while the loading and unloading structure 1 can automatically clamp and unload the tire blank, the movable arrangement can also enable the loading and unloading structure 1 to adjust its position according to tire blanks of different sizes and shapes, thereby improving the flexibility and adaptability of the loading and unloading structure 1. And by automatically clamping and unloading the tire blank by the loading and unloading structure 1, the physical burden of the operator is reduced and the need for operators is decreased. Especially for tire blanks with large weight and large volume, it is no longer necessary for multiple workers to cooperate, reducing the labor cost and training cost. And the time for loading and unloading the tire is reduced, avoiding the uncertainty and time consumption of manual centering, shortening the overall production cycle, and improving the product quality and the turnover speed of the production line. At the same time, the fitting structure 2 is movably arranged on the guiding structure 300, one end of the fitting structure 2 (i.e., the end of the fitting structure 2 far from the guiding structure 300) is arranged towards the direction of the loading and unloading structure 1, and one end of the fitting structure 2 is connected to the loading and unloading structure 1, and the fitting structure 2 drives the loading and unloading structure 1 to approach or move away from the film forming machine 200. Thus, it can be seen that by connecting the fitting structure 2 with the loading and unloading structure 1, after the loading and unloading structure 1 clamps the tire blank, the fitting structure 2 drives the loading and unloading structure 1 to automatically approach the film forming machine 200, enabling the loading and unloading structure 1 to drive the tire blank close to the roller of the film forming machine 200, thereby ensuring that the film on the roller of the film forming machine 200 can be automatically attached to the tire blank and ensuring the precise alignment of the tire blank and the film, thus improving the accuracy and consistency of film attachment and reducing the errors introduced by manual operation. And after the fitting process is completed, the fitting structure 2 can also drive the loading and unloading structure 1 to move the tire blank away from the film forming machine 200, thereby ensuring the safe and precise removal of the tire blank from the film forming machine 200 and reducing the risk of tire blank damage or deformation that may occur during manual operation. In addition, the automation of the unloading process seamlessly connects the production process, reduces the waiting time, and avoids the stagnation of the production line caused by manual operation, thereby improving the overall production efficiency and the throughput capacity of the production line. This mobile device can effectively solve the technical problem in the prior art that in the film attachment link, the operator needs to assist in approaching the tire blank to the roller of the open mill.
[0068] It should be noted that the terms "first", "second", etc. in the description, claims and the above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of this application described here can be implemented in an order other than those illustrated or described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that comprises a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0069] Optionally, the specific examples in this embodiment can refer to the examples described in the above-mentioned embodiments, and will not be repeated here.
[0070] The serial numbers of the above-mentioned embodiments of this application are only for description and do not represent the superiority or inferiority of the embodiments.
[0071] In the above-mentioned embodiments of this application, the descriptions of each embodiment have their own emphases. For the parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0072] The above are only the preferred embodiments of this application. It should be noted that for those of ordinary skill in the art, without departing from the principle of this application, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of this application.
Claims
1. A mobile device, movably arranged on a guide structure (300), wherein the guide structure (300) is located above a film forming machine (200), characterized in that: The mobile device (100) comprises: A loading and unloading structure (1) is movably arranged, the loading and unloading structure (1) is located at one side of the film forming machine (200), and the loading and unloading structure (1) is used to clamp and unload the tire blank; A fitting structure (2) is movably arranged on the guide structure (300), one end of the fitting structure (2) is arranged in the direction of the loading and unloading structure (1), and one end of the fitting structure (2) is connected to the loading and unloading structure (1), and the fitting structure (2) drives the loading and unloading structure (1) to approach or move away from the film forming machine (200).
2. The mobile device according to claim 1, characterized in that The fitting structure (2) comprises: A mounting assembly (21), the mounting assembly (21) being movably disposed on the guide structure (300); a first movable space (210) being provided in the mounting assembly (21); a first telescopic assembly (22), the first telescopic assembly (22) being arranged on the mounting assembly (21), and an output end of a first telescopic rod (220) of the first telescopic assembly (22) being located in the first activity space (210); along an extension direction of the first telescopic rod (220) of the first telescopic assembly (22), a height of the output end of the first telescopic rod (220) gradually decreases; A swing arm (23), one end of the swing arm (23) being connected to the output end of the first telescopic rod (220), and the other end of the swing arm (23) passing through the first activity space (210) and connected to the loading and unloading structure (1); the swing arm (23) is driven to swing by the extension and retraction of the first telescopic rod (220), so that the loading and unloading structure (1) is moved closer to or farther away from the film forming machine (200).
3. The mobile device according to claim 2, characterized in that The fitting structure (2) further comprises: a positioning shaft (24), the positioning shaft (24) being located in the first activity space (210), the positioning shaft (24) being passed through the swing arm (23), and both ends of the positioning shaft (24) being connected to the mounting assembly (21); Wherein, when the swing arm (23) swings, it drives the positioning shaft (24) to rotate; or, the swing arm (23) swings around the axis of the positioning shaft (24).
4. The mobile device according to claim 3, characterized in that: The fitting structure (2) further comprises: a first bearing assembly (25) and a second bearing assembly (26); the first bearing assembly (25) and the second bearing assembly (26) are arranged on the mounting assembly (21) at intervals; two ends of the positioning shaft (24) are respectively inserted into the first bearing assembly (25) and the second bearing assembly (26); the positioning shaft (24) is connected to the mounting assembly (21) via the first bearing assembly (25) and the second bearing assembly (26).
5. The mobile device according to claim 2, characterized in that: The mobile device (100) further comprises: a flip structure (3), the flip structure (3) being movably arranged on the swing arm (23), the flip structure (3) being connected to the loading and unloading structure (1), the flip structure (3) driving the loading and unloading structure (1) to flip, so that the length direction of the loading and unloading structure (1) is arranged perpendicularly or parallel to the extension direction of the swing arm (23).
6. The mobile device according to claim 1, characterized in that The moving device (100) further comprises: a moving structure (4), the moving structure (4) being movably arranged on the guide structure (300) along the extension direction of the guide structure (300), and the fitting structure (2) being movably arranged on the moving structure (4), so that the fitting structure (2) is driven by the moving structure (4) to move along the extension direction of the guide structure (300).
7. The mobile device according to claim 6, characterized in that: The mobile structure (4) comprises: A movable component (41), the movable component (41) being movably arranged on the guide structure (300) along an extension direction of the guide structure (300); the movable component (41) having a second movable space (410), and at least a portion of the fitting structure (2) being movably inserted into the second movable space (410).
8. The mobile device according to claim 6, characterized in that The moving device (100) further comprises: a lifting structure (5), the lifting structure (5) being connected to the fitting structure (2) and the moving structure (4) respectively, the lifting structure (5) being adjustably arranged along the height direction of the moving structure (4) so as to drive the fitting structure (2) to move along the height direction of the moving structure (4) through the lifting structure (5).
9. The mobile device (100) according to any one of claims 1 to 8, characterized in that: The mobile device (100) further comprises: a weighing piece, which is arranged on the loading and unloading structure (1) and is used to weigh the embryo.
10. A solid tire molding device, characterized in that: include: A film forming machine (200), the film forming machine (200) being arranged on a mounting base; A guide structure (300) and a support frame (400), wherein the guide structure (300) extends along a preset track, and the guide structure (300) is located above the film forming machine (200); there are at least two support frames (400), and at least two support frames (400) are arranged at intervals along the extension direction of the guide structure (300), and the guide structure (300) is installed on the top of at least two support frames (400), and at least two support frames (400) are used to support the guide structure (300); A mobile device (100), wherein the mobile device (100) is the mobile device (100) according to any one of claims 1 to 9, and there is at least one mobile device (100), and at least one mobile device (100) can be movably arranged on the guide structure (300).
Citation Information
Cited By
Solid tire forming device
CN120697348A
Solid tire building apparatus
CN120697348B