Online material bag folding machine

By using the design of synchronous lifting components and pushing mechanism in the online package stacking machine, the problems of low and uneven stacking of packages are solved, and the high speed, stable and smooth stacking of packages are achieved, with strong applicability and high degree of automation.

CN222973729UActive Publication Date: 2025-06-13ZHANGZHOU JIALONG TECH INC
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Patent Information

Application Number
CN202422129465.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-31
Publication Date
2025-06-13
Estimated Expiration
2034-08-31

AI Technical Summary

Technical Problem

In the prior art, the stacking efficiency of the material pack is low and uneven, which affects subsequent packaging, and the push mechanism has problems such as inadequate push or excessive push, resulting in the position of the material pack being offset.

Method used

A material bag online stacking machine is designed, using a structure that combines synchronous lifting components with the conveying mechanism. Through the linkage of the synchronization wheel and the synchronization belt, the material bags are ensured to be stable and smoothly stacked. At the same time, the pushing mechanism achieves accurate push of the material bag and avoids excessive push or misalignment through the coordination of the lifting cylinder and the pushing cylinder.

Benefits of technology

The high-speed, stable and smooth stacking of material bags is achieved, the stacking efficiency is improved, the problem of material bag position deviation is avoided, and the application is strong and the degree of automation is high.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an online material bag folding machine which comprises a main machine frame and a folding conveying mechanism erected in the main machine frame, the folding conveying mechanism is composed of a synchronous lifting assembly and a conveying mechanism, the synchronous lifting assembly comprises a driving shaft, and two sets of synchronous wheels are arranged at the top end of the driving shaft in an up-down spaced mode. The two sets of synchronous wheels are in synchronous linkage with the two lifting sets through synchronous belts respectively, each lifting set is composed of two ball screws, a lifting table, lead screw synchronous wheels and a lead screw synchronous belt, the lead screw synchronous wheels are arranged at the upper end and the lower end of one ball screw, and the lead screw synchronous wheel at the top end is connected with the synchronous belt. The screw synchronizing wheel at the lower end is linked with the screw synchronizing wheel arranged at the lower end of the other ball screw through a screw synchronous belt, the two ball screws are connected with lifting tables through screw nuts, the lifting tables horizontally extend and are fixedly connected into a whole to support and connect a conveying mechanism, and the material bag online bag folding machine is high in automation degree, stable in step sequence and efficient.
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Description

Technical Field

[0001] The utility model relates to an online bag stacking machine. Background Art

[0002] Grain, feed, salt, seeds, milk powder and other powders and granules need to be stacked after vacuum bagging. The current market mostly uses cartons for vacuum packaging. In order to save packing costs, the market has gradually adopted the packaging method of heat shrink film, which can basically meet the transportation and storage needs like carton packing, and greatly reduce costs; currently stacking usually relies on manual stacking. With the market demand, relying solely on manual stacking has the following disadvantages: 1. Manual stacking is inefficient and cannot meet the needs of the existing market; 2. Manual stacking is uneven, which makes subsequent packaging inconvenient. Therefore, the packaging industry has an increasing demand for high-speed stacking machines. Before stacking, the material bags need to be transferred and pushed, etc. The current pushing often has problems such as inadequate pushing or excessive pushing, which causes the position of the material bags to shift, affecting the subsequent stacking effect, and needs to be improved urgently. Utility Model Content

[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide an online bag stacking machine, which is not only structurally reasonable but also stable and fast.

[0004] In order to solve the above technical problems, the technical solution of the utility model is: an online bag stacking machine, comprising a main frame and a bag stacking conveying mechanism mounted in the main frame, the bag stacking conveying mechanism is composed of a synchronous lifting assembly and a conveying mechanism, the synchronous lifting assembly includes a driving shaft, two groups of synchronous wheels are arranged at intervals at the top and bottom of the driving shaft, and the two groups of synchronous wheels are synchronously linked with the two lifting groups via synchronous belts respectively, the lifting groups are composed of two ball screws, a lifting platform, a screw synchronous wheel, and a screw synchronous belt, the two groups of ball screws are arranged vertically and one of the ball screws is provided with a screw synchronous wheel at the upper and lower ends, and the screw synchronous wheel at the top is connected with the synchronous belt, the screw synchronous wheel at the lower end is linked with the screw synchronous wheel arranged at the lower end of the other ball screw via the screw synchronous belt, the two ball screws are connected with the lifting platform via the screw nut, and the lifting platform is horizontally extended and fixedly connected as a whole to support the conveying mechanism.

[0005] Furthermore, the two lifting groups are arranged horizontally and spaced below the conveying mechanism, and fixed plates are arranged parallel to the upper and lower parts of the lifting platform. Guide holes are vertically opened on both sides of the lifting platform, and vertically extending guide columns are slidably fitted in the guide holes. The upper and lower ends of the guide columns are respectively fixedly connected to the fixed plates, and the fixed plates are fixedly connected to the main frame.

[0006] Further, the lower end of the driving shaft is connected with a speed reducer and a servo motor through a coupling; limit switches for restricting excessive lifting are arranged on the lifting path of the lifting table, and proximity switches are arranged on the fixed plate below.

[0007] Further, the conveying mechanism includes a horizontally extending conveying frame, a horizontal stacking conveyor belt is arranged on the conveying frame, and the bottom end of the conveying frame is fixedly connected with the lifting table.

[0008] Further, a pushing mechanism for pushing the material packages into the stacking conveyor belt mechanism is also arranged in the frame above the stacking conveyor belt mechanism. The pushing mechanism includes a pushing conveyor belt, a pushing frame is arranged above the pushing conveyor belt, a lifting cylinder is fixedly connected to the pushing frame, a pushing plate is fixedly arranged at the bottom of the telescopic end of the lifting cylinder, the pushing frame is driven to reciprocate and slide by a longitudinal pushing cylinder, and a drawing mechanism for receiving or drawing the packages is arranged at the end of the pushing of the pushing plate. The drawing mechanism includes a horizontal support plate, both sides of the support plate are slidably connected with the main frame through connecting seats, the support plate is driven by a drawing cylinder arranged in parallel with the pushing cylinder, and an overshoot baffle for blocking excessive pushing of the material packages or blocking the material packages from being linked by the support plate during drawing is arranged on the main frame at the end of the pushing of the pushing cylinder.

[0009] Further, a baffle plate is arranged along the horizontal conveying direction of the pushing conveyor belt, and the top of the baffle plate is driven to lift vertically by a baffle cylinder.

[0010] Further, two groups of the pushing conveyor belts are arranged and are horizontally butted. Lifting cylinders are fixedly arranged at the near ends of the transverse two sides of the corresponding pushing frames to push the material packages on the two pushing conveyor belts respectively. The pushing cylinder extends longitudinally, and its telescopic end is fixedly connected to the middle of the pushing frame. Both ends of the pushing frame are slidably connected with the pushing slide rails through sliders, and the pushing slide rails are fixedly connected to the main frame.

[0011] Further, two groups of the baffle plates and the baffle cylinders are correspondingly arranged, and are respectively arranged above the input ends of the two pushing conveyor belts to prevent subsequent material packages from being input together.

[0012] Further, the overshoot baffles all extend horizontally and two groups are symmetrically arranged. The two overshoot baffles are fixedly connected into a whole by a transverse connecting plate. The middle of the transverse connecting plate is penetrated by a longitudinal lead screw and is driven to longitudinally slide by the lead screw. Both ends of the transverse connecting plate are slidably connected with the longitudinal adjusting slide rails through sliders, and the adjusting slide rails are fixedly connected to the main frame.

[0013] Further, two groups of the support plates are symmetrically arranged. The two support plates are fixedly connected by a linkage plate. The telescopic end of the drawing cylinder is hinged to the linkage plate. The tops of the connecting seats are slidably connected with the longitudinal slide rails fixedly connected to the main frame through sliders.

[0014] Compared with the prior art, the utility model has the following beneficial effects: By setting the overshoot baffle, it is possible to avoid both the problem of over-pushing the material bag during bag pushing and the problem of the material bag being misaligned by the support plate during bag extraction. At the same time, the adjustment component can be adjusted adaptively to fit various types of material bags, with strong applicability; Through the synchronous linkage of the bag stacking and conveying mechanism, it is possible to ensure the stability of stacking once and lowering by the height of one material bag each time. The structure is simple, the degree of automation is high, and the cooperation is stable and efficient.

[0015] The following further describes the present utility model in detail with reference to the accompanying drawings and specific embodiments. Brief Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;

[0017] Figure 2 It is a schematic structural diagram of the bag stacking and conveying mechanism in an embodiment of the present utility model;

[0018] Figure 3 It is a schematic structural diagram of the bag extraction mechanism in an embodiment of the present utility model;

[0019] Figure 4 It is a schematic diagram of the cooperation between the bag pushing component and the adjustment component in an embodiment of the present utility model;

[0020] Figure 5 It is a schematic structural diagram of the adjustment component in an embodiment of the present utility model;

[0021] Figure 6 It is a schematic structural diagram of the bag pushing conveyor belt in an embodiment of the present utility model.

[0022] In the figure: 1 - main frame, 2 - bag pushing conveyor belt, 3 - bag pushing frame, 4 - lifting cylinder, 5 - bag pushing plate, 6 - bag pushing cylinder, 7 - bag extraction mechanism, 8 - support plate, 9 - connecting seat, 10 - bag extraction cylinder, 11 - overshoot baffle, 12 - bag blocking plate, 13 - bag blocking cylinder, 14 - bag pushing slide rail, 15 - transverse connecting plate, 16 - lead screw, 17 - adjustment slide rail, 18 - linkage plate, 19 - longitudinal slide rail, 20 - electric control box, 21 - bearing seat, 22 - crank, 23 - bag stacking and conveying mechanism, 24 - driving shaft, 25 - synchronous pulley, 26 - synchronous belt, 27 - lifting group, 28 - ball screw, 29 - lifting table, 30 - lead screw synchronous pulley, 31 - lead screw synchronous belt, 32 - fixing plate, 33 - guide hole, 34 - guide post, 35 - coupling, 36 - reducer, 37 - servo motor, 38 - travel switch, 39 - proximity switch, 40 - conveying frame, 41 - bag stacking conveyor belt. Specific Embodiments

[0023] To make the above features and advantages of the present utility model more obvious and understandable, specific embodiments are hereinafter given and described in detail in conjunction with the accompanying drawings as follows.

[0024] As Figures 1-6 shown, an in-line packing machine for material packets includes a main frame 1 and a packing conveying mechanism 23 arranged in the main frame. The packing conveying mechanism is composed of a synchronous lifting component and a conveying mechanism. The synchronous lifting component includes a driving shaft 24. Two groups of synchronous pulleys 25 are arranged at intervals up and down at the top end of the driving shaft, and the driving shaft drives the synchronous pulleys to rotate. The two groups of synchronous pulleys are respectively synchronously linked with two lifting groups 27 through synchronous belts 26. The two synchronous belts are vertically offset and horizontally extended to be connected with two lead screw synchronous pulleys for linkage. Each lifting group is composed of two ball screws 28, a lifting table 29, a lead screw synchronous pulley 30, and a lead screw synchronous belt 31. The two ball screws are arranged vertically. One of the ball screws is provided with lead screw synchronous pulleys at both the upper and lower ends. The lead screw synchronous pulley at the top end is connected with the synchronous belt, and the lead screw synchronous pulley at the lower end is linked with the lead screw synchronous pulley arranged at the lower end of the other ball screw through the lead screw synchronous belt. The two ball screws are connected with the lifting table through lead screw nuts, and the lifting tables are horizontally extended and fixedly connected together to support the conveying mechanism. The two ball screws are respectively arranged on both longitudinal sides of the conveying mechanism.

[0025] In the embodiment of the present utility model, the two lifting groups are horizontally arranged at intervals below the conveying mechanism. Fixed plates 32 are arranged in parallel above and below the lifting table. Guide holes 33 are vertically formed on both horizontal sides of the lifting table. Vertically extending guide posts 34 are slidably fitted in the guide holes. The upper and lower ends of the guide posts are respectively fixedly connected to the fixed plates, and the fixed plates are fixedly connected to the main frame.

[0026] In the embodiment of the present utility model, the lower end of the driving shaft is connected with a speed reducer 36 and a servo motor 37 through a coupling 35; limit switches 38 for restricting excessive lifting are arranged on the lifting paths of the lifting tables, and a proximity switch 39 is arranged on the fixed plate located below.

[0027] In the embodiment of the present utility model, the conveying mechanism includes a horizontally extending conveying frame 40. A horizontal packing conveyor belt 41 is arranged on the conveying frame. The bottom end of the conveying frame is fixedly connected to the lifting table. The conveyor belt is driven by a motor, which is a common setting and will not be elaborated here.

[0028] In an embodiment of the present utility model, a pushing mechanism for pushing the material packages into the stacked package conveying mechanism is further disposed in the frame above the stacked package conveying mechanism. The pushing mechanism includes a pushing conveyor belt 2, and a pushing frame 3 is disposed above the pushing conveyor belt. A lifting cylinder 4 is fixedly connected to the pushing frame. A pushing plate 5 is fixedly provided at the bottom of the telescopic end of the lifting cylinder. The pushing frame is driven to reciprocate and slide by a longitudinal pushing cylinder 6. At the end of the pushing of the pushing plate, a drawing mechanism 7 for receiving or drawing the package is provided. The drawing mechanism includes a horizontal support plate 8. Both sides of the support plate are slidably connected to the main frame through connecting seats 9. The support plate is driven by a drawing cylinder 10 arranged in parallel with the pushing cylinder. Along the end of the pushing of the pushing cylinder, an overshoot baffle 11 for blocking the over-pushing of the material package or blocking the material package from being linked by the support plate during drawing is provided on the main frame of the pushing cylinder.

[0029] In an embodiment of the present utility model, a pushing component is composed of a pushing frame, a lifting cylinder, a pushing plate, a pushing cylinder, and a pushing slide rail, and an adjusting component is composed of a lead screw, an overshoot baffle, a transverse connecting plate, an adjusting slide rail, a bearing seat, and a crank.

[0030] In an embodiment of the present utility model, a package blocking plate 12 is arranged along the transverse conveying direction of the pushing conveyor belt, and the top of the package blocking plate is driven to vertically lift and lower by a package blocking cylinder 13.

[0031] In an embodiment of the present utility model, two groups of the pushing conveyor belts are provided and are horizontally butted. Lifting cylinders are fixedly provided at the near ends of the transverse two sides of the corresponding pushing frame to respectively push the material packages on the two pushing conveyor belts. The pushing cylinder extends longitudinally, and its telescopic end is fixedly connected to the middle of the pushing frame. Both transverse ends of the pushing frame are slidably connected to the pushing slide rails 14 through sliders, and the pushing slide rails are fixedly connected to the main frame.

[0032] In an embodiment of the present utility model, two groups of the baffle plates and the package blocking cylinders are correspondingly arranged, and are respectively arranged above the input ends of the two pushing conveyor belts to prevent the subsequent material packages from being input together.

[0033] In an embodiment of the present utility model, the overshoot baffles both extend transversely and two groups are symmetrically arranged. The two overshoot baffles are fixedly connected into one body through a transverse connecting plate 15. The middle of the transverse connecting plate is penetrated by a longitudinal lead screw 16 and is driven to longitudinally slide by it. Both ends of the transverse connecting plate are slidably connected to the longitudinal adjusting slide rails 17 through sliders, and the adjusting slide rails are fixedly connected to the main frame.

[0034] In an embodiment of the present utility model, two groups of the support plates are symmetrically arranged. The two groups of support plates are fixedly connected through a linkage plate 18. The telescopic end of the drawing cylinder is hinged to the linkage plate. The tops of the connecting seats are slidably connected to the longitudinal slide rails 19 fixedly connected to the main frame through sliders.

[0035] In the embodiment of the present utility model, both ends of the lead screw are rotationally connected to the main frame through the bearing seats 21, and a crank 22 is fixedly connected to one end thereof after passing through the bearing seat.

[0036] In the embodiment of the present utility model, an electric control box 20 which is electrically connected to both the bag stacking and conveying mechanism and the bag pushing mechanism is also fixedly provided on the frame.

[0037] In the embodiment of the present utility model, after the specification of the material bag is selected, the position of the overshoot baffle needs to be adjusted by manually shaking the crank first. When the material bags are respectively conveyed onto the two bag pushing conveyor belts, the bag blocking cylinder descends, and the bag pushing conveyor belt stops conveying. Blocked by the bag blocking plate, then the lifting cylinder descends, and the bag pushing plate abuts against the edge of the material bag. Then the bag pushing cylinder contracts to drive the bag pushing plate to longitudinally push the material bag onto the support plate, and the overshoot baffle blocks to prevent excessive longitudinal pushing and dropping. Finally, the bag extracting cylinder contracts and drives the support plate to longitudinally slide, so that the material bag does not move with the support plate under the blocking action of the overshoot baffle, and the material bag freely falls onto the bag stacking conveyor belt for stacking after the support plate moves. At this time, the conveying mechanism is lifted to the highest position by the synchronous lifting assembly, and with each stacking, it descends by the height of one material bag thickness driven by the ball screw to ensure the stability of each conveying and stacking. When the lifting table triggers the travel switch at the bottom, the servo motor stops running, and the proximity switch also monitors that the lifting table reaches the initial position. The conveying mechanism starts to drive the stacked material bags to the next process, and then the synchronous lifting assembly drives the conveying mechanism to rise to the receiving position again for the next round of repeated actions.

[0038] The present utility model is not limited to the above best embodiment, and anyone can obtain other various forms of on-line bag stacking machines for material bags under the inspiration of the present utility model. All equal changes and modifications made according to the scope of the patent application of the present utility model shall fall within the scope covered by the present utility model.

Claims

1. An online bag stacking machine, characterized by: It includes a main frame and a stacking conveying mechanism mounted in the main frame, the stacking conveying mechanism is composed of a synchronous lifting component and a conveying mechanism, the synchronous lifting component includes a driving shaft, two groups of synchronous wheels are arranged at intervals at the top and bottom of the driving shaft, and the two groups of synchronous wheels are synchronously linked with two lifting groups via synchronous belts respectively, the lifting groups are composed of two ball screws, a lifting platform, a screw synchronous wheel, and a screw synchronous belt, wherein the upper and lower ends of one ball screw are arranged with a screw synchronous wheel, and the screw synchronous wheel at the top is connected with the synchronous belt, the screw synchronous wheel at the lower end is linked with the screw synchronous wheel arranged at the lower end of the other ball screw via the screw synchronous belt, the two ball screws are connected with the lifting platform via screw nuts, and the lifting platforms are horizontally extended and fixedly connected as a whole to support the conveying mechanism.

2. The online bag stacking machine according to claim 1, characterized in that: The two lifting groups are arranged horizontally and spaced below the conveying mechanism. Fixed plates are arranged parallel to the upper and lower parts of the lifting platform. Guide holes are vertically opened on both sides of the lifting platform. Guide columns are slidably fitted in the guide holes. The upper and lower ends of the guide columns are respectively fixedly connected to the fixed plates, and the fixed plates are fixedly connected to the main frame.

3. The online bag stacking machine according to claim 2, characterized in that: The lower end of the driving shaft is connected to a reducer and a servo motor via a coupling; a travel switch for limiting excessive lifting is arranged on the lifting path of the lifting platform, and a proximity switch is arranged on the fixed plate below.

4. The online bag stacking machine according to claim 1, characterized in that: The conveying mechanism comprises a transversely extending conveying frame, on which a transverse folding conveying belt is arranged, and the bottom end of the conveying frame is fixedly connected to the lifting platform.

5. The online bag stacking machine according to claim 1, characterized in that: The frame above the stacking bag conveying mechanism is also provided with a bag pushing mechanism for pushing the material bags into the stacking bag conveying mechanism. The bag pushing mechanism includes a bag pushing conveyor belt, and a bag pushing frame is arranged above the bag pushing conveyor belt. A lifting cylinder is fixedly connected to the bag pushing frame, and a bag pushing plate is fixedly arranged at the bottom of the telescopic end of the lifting cylinder. The bag pushing frame is driven to slide back and forth by a longitudinal bag pushing cylinder, and a bag drawing mechanism for receiving or drawing bags is arranged at the pushing end of the bag pushing plate. The bag drawing mechanism includes a horizontal support plate, and both sides of the support plate are slidably connected to the main frame via a connecting seat. The support plate is driven by a bag drawing cylinder arranged parallel to the bag pushing cylinder, and an over-thrust baffle is arranged on the main frame along the pushing end of the bag pushing cylinder to prevent excessive pushing of material bags or to prevent the material bags from being linked to the support plate when drawing bags.

6. The online bag stacking machine according to claim 5, characterized in that: A bag blocking plate is arranged along the transverse conveying direction of the bag pushing conveyor belt, and the top of the bag blocking plate is driven to rise and fall vertically by a bag blocking cylinder.

7. The online bag stacking machine according to claim 6, characterized in that: The bag pushing conveyor belts are provided with two groups and are horizontally butt-jointed. Lifting cylinders are fixedly arranged at the proximal ends on both sides of the corresponding bag pushing racks to push the material bags on the two bag pushing conveyor belts respectively. The bag pushing cylinders extend longitudinally, and their telescopic ends are fixedly connected to the middle part of the bag pushing racks. Both lateral ends of the bag pushing racks are slidably connected to bag pushing rails via sliders, and the bag pushing rails are fixedly connected to the main frame.

8. The online bag stacking machine according to claim 5, characterized in that: The baffle plates and the bag-blocking cylinders are provided in two groups correspondingly, and are respectively arranged above the input ends of the two bag-pushing conveyor belts to prevent subsequent material bags from being input together.

9. The online bag stacking machine according to claim 5, characterized in that: The over-excursion baffles are extended transversely and are symmetrically arranged in two groups. The two over-excursion baffles are fixedly connected as a whole via a transverse connecting plate. A longitudinal screw rod passes through the middle of the transverse connecting plate and is driven to slide longitudinally. Both ends of the transverse connecting plate are slidably connected to the longitudinal adjustment rail via a slider, and the adjustment rail is fixedly connected to the main frame.

10. The online bag stacking machine according to claim 5, characterized in that: The support plates are symmetrically arranged in two groups, and the two groups of support plates are fixedly connected via a linkage plate. The telescopic end of the bag drawing cylinder is hinged to the linkage plate, and the top of the connecting seat is slidably connected to the longitudinal slide rail fixedly connected to the main frame via a slider.