Gasket taking mechanism
By designing a washer material collection mechanism combining a vacuum seat and a suction head, the problems of inaccurate gasket absorption, metal chip adsorption and drop in the prior art are solved, and stable and accurate gasket adsorption and transfer are achieved.
Patent Information
- Application Number
- CN202421881567.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the prior art, when absorbing and placing the circular washer on the printer roller, there are problems such as wear of rubber tips, inaccurate absorption, and metal chips adsorption of electromagnetic tips and falling gaskets.
A washer material collection mechanism is designed, which adopts a combination of a vacuum seat and a suction head. The front end of the suction head is equipped with a positioning groove and a suction hole. The material is taken through vacuum adsorption, and the stability of the washer is ensured by designing the positioning groove and the avoidance groove.
The solid adsorption of the washer is achieved, the adsorption of metal chips is avoided, the absorption efficiency and stability are improved, and the washer will not fall during transfer and assembly.
Smart Images

Figure CN222974353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of printer manufacturing, in particular to a washer picking mechanism. Background Art
[0002] A circular washer needs to be installed on the printer rubber roller. The conventional method of sucking the washer is to use a vacuum chuck or an electromagnet made of rubber material; the rubber suction head is easy to wear and deform, needs to be replaced frequently, and there are problems of inaccurate picking and placing. The electromagnetic suction head is easy to conduct magnetism to the washer and is easy to adsorb metal chips to the washer, affecting the product quality. And due to the relatively small contact area of the washer, it is easy to be adsorbed insecurely and fall off. Summary of the Utility Model
[0003] In order to overcome the above problems, the utility model provides a washer picking mechanism. The technical solution adopted by the utility model to solve its technical problems is as follows:
[0004] A washer picking mechanism includes a vacuum seat. An air passage is arranged in the vacuum seat. A vacuum joint and a suction head communicating with the air passage are arranged on the vacuum seat; wherein, the vacuum joint is connected to a vacuum pump; a positioning groove is arranged at the front end of the suction head, and the shape of the positioning groove is the same as that of the washer. The suction head is provided with a plurality of suction holes, and the suction holes communicate the bottom surface of the positioning groove and the air passage.
[0005] Further, a relief groove is arranged on the bottom surface of the positioning groove, and the relief groove avoids the suction holes.
[0006] Further, the positioning groove and the relief groove are coaxially arranged, the shape of the relief groove is the same as the shape of the inner hole of the washer, and the suction holes surround the relief groove.
[0007] Further, the vacuum seat and the suction head are detachably connected, and a sealing ring is arranged between the vacuum seat and the suction head.
[0008] Further, a positioning groove is arranged on the vacuum seat, a sealing groove is arranged on the bottom surface of the positioning groove, a positioning block is arranged at the rear end of the suction head, the sealing ring is placed in the sealing groove, and the positioning block falls into the positioning groove and abuts against the sealing ring to complete the sealing connection between the suction head and the vacuum seat.
[0009] Further, the vacuum joint and the vacuum seat are integrally formed.
[0010] Further, the vacuum joint and the vacuum seat are detachably and hermetically connected.
[0011] Further, a vacuum pressure gauge is also arranged on the vacuum joint to detect the pressure value.
[0012] The beneficial effects of the utility model are as follows:
[0013] The mechanism includes a vacuum base, an air passage is arranged inside the vacuum base, a vacuum connector and a material suction head communicating with the air passage are arranged on the vacuum base, the vacuum connector is connected to a vacuum pump, a positioning groove is arranged at the front end of the material suction head, the shape of the positioning groove is the same as that of the gasket, the material suction head is provided with a plurality of suction holes, and the suction holes communicate the bottom surface of the positioning groove and the air passage. The material suction head is made of wear-resistant material, the positioning groove at its front end can accurately position the gasket, and the vacuum adsorption method will not adsorb metal chips onto the gasket. Under the action of the positioning gasket and the suction head, the gasket is firmly adsorbed and there is no problem of falling off. Description of the Drawings
[0014] The present utility model will be further described below in conjunction with the drawings and specific embodiments, where:
[0015] Figure 1 is a perspective view of the material taking mechanism;
[0016] Figure 2 is an exploded view of the material taking mechanism;
[0017] Figure 3 is a sectional view and a partial enlarged view of the material taking mechanism;
[0018] Figure 4 is a perspective view of the material suction head.
[0019] Drawing number markings:
[0020] 100, vacuum base; 101, air passage; 102, sealing ring; 103, alignment groove; 104, sealing groove;
[0021] 200, vacuum connector;
[0022] 300, material suction head; 301, positioning groove; 302, suction hole; 303, avoidance groove; 304, alignment block;
[0023] 400, gasket; 401, inner hole. Detailed Description of the Embodiment
[0024] In order to better understand the purpose, structure and function of the present utility model, the following will further describe in detail the specific embodiments of the "gasket material taking mechanism" of the present utility model in conjunction with the drawings.
[0025] See Figures 1 to 4, in this embodiment, the material taking mechanism includes a vacuum seat 100. An air passage 101 is arranged inside the vacuum seat 100. A vacuum joint 200 and a material suction head 300 communicating with the air passage 101 are arranged on the vacuum seat 100. The vacuum joint 200 is connected to a vacuum pump (not shown) to pump vacuum to provide suction. A positioning groove 301 is arranged at the front end of the material suction head 300. The shape of the positioning groove 301 is the same as that of the washer 400. The material suction head 300 is provided with a plurality of suction holes 302. The suction holes 302 communicate with the bottom surface of the positioning groove 301 and the air passage 101. The positions where the suction holes 302 are distributed can be adjusted according to the shape of the washer 400 to ensure that all the suction holes 302 can adsorb the washer 400. This mechanism can be used in cooperation with automated components such as a robotic arm. The vacuum holes are fixedly assembled at the rear end to the automated component. The vacuum pump is started. The material suction head 300 approaches the washer 400. The washer 400 is embedded into the positioning groove 301 for positioning. At the same time, since the shape of the positioning groove 301 is the same as that of the washer 400, the suction holes 302 located at the bottom of the positioning groove 301 can firmly adsorb the washer 400, ensuring that the washer 400 will not fall off during transfer and assembly. The material suction head 300 is preferably made of a metal material, which has higher wear resistance. The vacuum adsorption method will not suck metal impurities onto the washer 400 and affect the product quality. This washer material taking device has stable adsorption and high efficiency in sucking the washer 400.
[0026] Further refer to Figures 2 - 4 , in this embodiment, an avoidance groove 303 is arranged on the bottom surface of the positioning groove 301. The avoidance groove 303 avoids the suction holes 302. The positioning groove 301 and the avoidance groove 303 are coaxially arranged. The shape of the avoidance groove 303 is the same as that of the inner hole 401 of the washer 400. The suction holes 302 surround the avoidance groove 303. The function of the avoidance groove 303 is to prevent interference with the rubber roller during material taking or feeding, improving the feeding efficiency and stability.
[0027] More specifically, in this embodiment, the vacuum seat 100 and the material suction head 300 are detachably connected, which is convenient for repairing and replacing the material suction head 300. A sealing ring 102 is arranged between the vacuum seat 100 and the material suction head 300 to ensure the sealing performance. As a preference, a positioning groove 103 is arranged on the vacuum seat 100. A sealing groove 104 is arranged on the bottom surface of the positioning groove 103. A positioning block 304 is arranged at the rear end of the material suction head 300. When assembling, the sealing ring 102 is placed in the sealing groove 104. The positioning block 304 falls into the positioning groove 103 and abuts against the sealing ring 102. The vacuum seat 100 and the material suction head 300 are fixed by bolts to complete the sealed connection between the material suction head 300 and the vacuum seat 100.
[0028] Further refer to Figure 1 and Figure 2, in this embodiment, the vacuum connector 200 is detachably and sealingly connected to the vacuum seat 100 to facilitate the maintenance and replacement of the vacuum connector 200; of course, in other embodiments, the vacuum connector 200 and the vacuum seat 100 can also be designed to be integrally formed to increase the sealing performance.
[0029] Furthermore, in some embodiments, a vacuum pressure gauge can be provided on the vacuum connector 200. By the pressure value detected by the vacuum pressure gauge, it is determined whether there is an adsorption gasket 400 on the suction head 103 and whether the gasket 400 falls off during the transfer and feeding processes. This information is fed back to the central controller to guide the operation of the automation.
[0030] It can be understood that the present utility model is described through some embodiments. As is known to those skilled in the art, without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.
[0031] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
Claims
1. A gasket material taking mechanism, characterized in that: The vacuum seat (100) comprises an air passage (101) disposed inside the vacuum seat (100), and a vacuum joint (200) and a suction head (300) connected to the air passage (101) are disposed on the vacuum seat (100); wherein the vacuum joint (200) is connected to a vacuum pump; The front end of the suction head (300) is provided with a positioning groove (301), the shape of the positioning groove (301) is consistent with the shape of the gasket (400), and the suction head (300) is provided with a plurality of suction holes (302), and the suction holes (302) are connected to the bottom surface of the positioning groove (301) and the airway (101).
2. A gasket material taking mechanism according to claim 1, characterized in that: The bottom surface of the positioning groove (301) is provided with an avoidance groove (303), and the avoidance groove (303) avoids the suction hole (302).
3. A gasket taking mechanism according to claim 2, characterized in that: The positioning groove (301) and the avoidance groove (303) are coaxially arranged, the shape of the avoidance groove (303) is consistent with the shape of the inner hole (401) of the gasket (400), and the suction hole (302) surrounds the avoidance groove (303).
4. A gasket taking mechanism according to claim 1, characterized in that: The vacuum seat (100) is detachably connected to the material suction head (300), and a sealing ring (102) is provided between the vacuum seat (100) and the material suction head (300).
5. A gasket taking mechanism according to claim 4, characterized in that: The vacuum seat (100) is provided with an alignment groove (103), the bottom surface of the alignment groove (103) is provided with a sealing groove (104), the rear end of the suction head (300) is provided with an alignment block (304), the sealing ring (102) is placed in the sealing groove (104), and the alignment block (304) falls into the alignment groove (103) and abuts against the sealing ring (102) to complete the sealed connection between the suction head (300) and the vacuum seat (100).
6. A gasket taking mechanism according to claim 1, characterized in that: The vacuum joint (200) and the vacuum seat (100) are integrally formed.
7. A gasket taking mechanism according to claim 1, characterized in that: The vacuum joint (200) is detachably sealed and connected to the vacuum seat (100).
8. A gasket taking mechanism according to any one of claims 1 to 7, characterized in that: The vacuum joint (200) is also provided with a vacuum pressure gauge to detect the pressure value.