Electroplating insulation hanging device

By designing an electroplating insulation mounting device, the insulation protection of hydraulic shutters is achieved using insulating holes and insulating sealing layers, the problems of cumbersome insulation protection and plating leakage in the prior art are solved, and the installation and hanging efficiency and product quality are improved.

CN222975330UActive Publication Date: 2025-06-13AVIC HUIYANG AVIATION PROPELLER
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Patent Information

Application Number
CN202421840164.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-13
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the local electroplating process, the insulation protection process is cumbersome, time-consuming, and easy to cause plating leakage, affecting production efficiency and product quality.

Method used

An electroplating insulation mounting device is designed, using steel tooling plates to open insulating holes, and an insulating sealing layer is set between the outer wall of the hydraulic shutter and the inner wall of the insulating hole to achieve insulating protection of the hydraulic shutter.

Benefits of technology

This device greatly simplifies the installation and hanging process, saves insulation protection time, reduces the consumption of mounting and hanging wire, and effectively improves the leakage of parts and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electroplating insulation hanging device, which relates to the technical field of electroplating processing and comprises a steel tooling plate, an insulation hole capable of being inserted into a hydraulic valve is arranged on the tooling plate, an insulation sealing layer is arranged between the outer wall of the hydraulic valve and the inner wall of the insulation hole, and the hydraulic valve is in interference fit with the insulation sealing layer. The electroplating insulation hanging device provided by the utility model can improve the hanging efficiency, save the insulation protection time and improve the plating leakage phenomenon of parts.
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Description

Technical Field

[0001] The utility model relates to the technical field of electroplating processing, in particular to an electroplating insulation hanging device. Background Technique

[0002] During the surface treatment electroplating process of steel parts, some products only need partial electroplating. There are many methods for partial electroplating. The most common ones are the encapsulation method and the glue coating method. The encapsulation method is to use insulating materials such as plastic films, tapes, plastic pipes, and rubber stoppers to block and wrap the non-plated parts. Although this method is simple and convenient, it is not easy to insulate parts with complex shapes; the glue coating method is time-consuming, has a long waiting time, low production efficiency, and the insulating glue has volatile irritating odors, which is not conducive to the physical health of employees.

[0003] During the surface treatment process in the workshop, there are weak links in the insulation protection step of parts. For example, Figure 1 In the production of the speed governor hydraulic valve shown, it is required to galvanize the rest of the surface except for the 23.8 mm section (excluding the end face M). The batch quantity of this part is about 200 pieces. The original clamping and insulation protection methods are: using iron wires for clamping and conducting electricity, using iron wires for clamping (the clamping positions are shown in the figure), using 2 mm rubber round pieces to insulate the end face at φ20, and finally using plastic pipes to protect the parts to be insulated. This insulation method is cumbersome to operate. It takes about 3 minutes to clamp one part, and the insulation time for the whole batch of parts is about 10 hours. In addition, after plating, due to the gaps between the parts and the iron wires and insulating materials, there are different degrees of non-plating phenomena in each part, and grinding is required. The grinding time for each part is about 5 minutes, which is time-consuming and laborious. Content of the Utility Model

[0004] The purpose of the utility model is to provide an electroplating insulation hanging device to solve the problems existing in the above-mentioned prior art, which can improve the hanging efficiency, save the insulation protection time, and improve the non-plating phenomenon of parts.

[0005] To achieve the above purpose, the utility model provides the following scheme:

[0006] The utility model provides an electroplating insulation hanging device, which includes a steel tooling plate. Insulation holes capable of inserting a hydraulic valve are formed in the tooling plate. An insulation sealing layer is arranged between the outer wall of the hydraulic valve and the inner wall of the insulation hole, and an interference fit is arranged between the hydraulic valve and the insulation sealing layer.

[0007] Preferably, multiple rows of insulation hole units are uniformly formed in the tooling plate, and a row of relief hole units is arranged between any two adjacent rows of insulation hole units.

[0008] Preferably, five rows of insulating hole units are evenly formed in the tooling plate, and each row of the insulating hole units includes ten insulating holes arranged in sequence.

[0009] Preferably, each row of the relief hole units includes nine relief holes arranged in sequence.

[0010] Preferably, the insulating and sealing layer is made of insulating material.

[0011] The utility model has achieved the following technical effects compared with the prior art:

[0012] In the electroplating insulating hanging device provided by the utility model, an insulating and sealing layer is arranged on the inner wall of the insulating hole. When the hydraulic valve is inserted into the insulating hole, the insulating and sealing layer can wrap the part of the hydraulic valve that does not need electroplating, realizing the insulation of this section. The hanging process is simple and fast, greatly saving the insulation protection time. At the same time, the consumption of hanging wire is saved, and the phenomenon of parts missing plating is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0014] Figure 1 It is a schematic structural diagram of a hydraulic valve;

[0015] Figure 2 It is a schematic structural diagram of the tooling plate provided by the present utility model;

[0016] Figure 3 is Figure 2 the A-A cross-sectional view in

[0017] Figure 4 It is an assembly drawing of the tooling plate and the hydraulic valve provided by the present utility model;

[0018] In the figure: 1 - tooling plate; 2 - insulating hole; 3 - relief hole; 4 - hydraulic valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0020] The purpose of the present utility model is to provide a plating insulation hanging device to solve the problems existing in the prior art, which can improve the hanging efficiency, save the insulation protection time, and improve the phenomenon of parts missing plating.

[0021] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] The present utility model provides a plating insulation hanging device. As Figures 1 to 4 shown, in this embodiment, it includes a steel tooling plate 1. Insulation holes 2 into which a hydraulic valve 4 can be inserted are provided on the tooling plate 1. An insulation sealing layer is provided between the outer wall of the hydraulic valve 4 and the inner wall of the insulation hole 2, and an interference fit is provided between the hydraulic valve 4 and the insulation sealing layer.

[0023] For the plating insulation hanging device provided by the present utility model, the φ20 end face of the hydraulic valve 4 can be fitted with the steel tooling plate 1, and the 23.8 section part is wrapped with insulation holes 2 with appropriate tolerances to achieve insulation of this section and complete the hanging of parts at the same time.

[0024] In one embodiment, multiple rows of insulation hole units are evenly provided on the tooling plate 1, and a row of relief hole units is provided between any two adjacent rows of insulation hole units.

[0025] Further, five rows of insulation hole units are evenly provided on the tooling plate 1, and each row of insulation hole units includes ten insulation holes 2 arranged in sequence.

[0026] Further, each row of relief hole units includes nine relief holes 3 arranged in sequence. There are four rows of relief hole units. The relief holes 3 are used to reduce the overall weight of the tooling plate 1. An insulation sealing layer is provided on the inner wall of the relief holes 3, and the relief holes 3 can also be used as insulation holes. There are a total of 86 insulation holes 2 and relief holes 3 on the tooling plate 1. During surface treatment, after the parts are pretreated, they are sequentially inserted into the insulation holes 2 or relief holes 3. The total insulation time is about 3 minutes, and the electroplating treatment of up to 86 parts can be completed.

[0027] In one embodiment, the insulation sealing layer is made of an insulating material, such as rubber and other materials, which can not only insulate but also have good wrapping performance.

[0028] For the plating insulation hanging device provided by the present utility model, by improving the clamping and insulation protection methods, a tooling plate 1 that can be insulated for electroplating is designed and manufactured. While hanging the parts, it can insulate and protect the 23.8 section part of the φ20 end face of the hydraulic valve 4, greatly saving the insulation protection time, saving the consumption of hanging wires, and improving the phenomenon of parts missing plating.

[0029] In the present utility model, specific examples are used to illustrate the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present utility model.

Claims

1. An electroplating insulation hanging device, characterized in that: The utility model comprises a steel tooling plate, wherein the tooling plate is provided with an insulating hole capable of inserting a hydraulic valve, an insulating sealing layer is arranged between an outer wall of the hydraulic valve and an inner wall of the insulating hole, and the hydraulic valve and the insulating sealing layer are interference-fitted.

2. The electroplating insulation hanging device according to claim 1, characterized in that: The tooling plate is evenly provided with a plurality of rows of insulating hole units, and a row of lightening hole units is arranged between any two adjacent rows of insulating hole units.

3. The electroplating insulation hanging device according to claim 2, characterized in that: Five rows of insulating hole units are evenly arranged on the tooling plate, and each row of the insulating hole units includes ten insulating holes arranged in sequence.

4. The electroplating insulation hanging device according to any one of claims 2 to 3, characterized in that: Each row of the lightening hole units includes nine lightening holes arranged in sequence.

5. The electroplating insulation hanging device according to claim 1, characterized in that: The insulating sealing layer is made of insulating material.