Vehicle integrated waterway assembly system

By designing a vehicle integrated waterway assembly system, the existing water heating system has been solved, and the system has been saved, simplified structure and easy maintenance are achieved, and labor costs are reduced.

CN222976905UActive Publication Date: 2025-06-13SINO TRUK JINAN POWER CO LTD
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Patent Information

Application Number
CN202422217630.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-13
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The design cost of existing commercial vehicle water heating systems is high, the space utilization rate is low, and the installation and maintenance are difficult, resulting in waste of space and labor.

Method used

A vehicle integrated waterway assembly system is designed, and the engine outlet pipe assembly is fixed to the inside of the frame by using the water pipe fixing bracket, reducing the total length of the water pipe, saving space, and a parallel structure is used for easy maintenance.

Benefits of technology

It realizes the system's reasonable design, simple structure, less space, easy installation and maintenance, effectively reduces labor costs, and is suitable for promotion.

✦ Generated by Eureka AI based on patent content.

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Abstract

A vehicle integrated waterway assembly system belongs to the technical field of vehicle waterway assemblies and comprises an engine water outlet pipe assembly and an engine water return pipe assembly. The engine water outlet pipe assembly comprises a water outlet pipe main pipeline which is connected with a urea nozzle cooling water inlet pipe branch, an oil tank heating water inlet pipe branch A, an oil tank heating water inlet pipe branch B and a urea tank heating water inlet pipe branch in parallel. The engine water return pipe assembly comprises a water return pipe main pipeline, and the water return pipe main pipeline is connected with a urea nozzle cooling water outlet pipe branch, an oil tank heating water outlet pipe branch A, an oil tank heating water outlet pipe branch B and a urea tank heating water outlet pipe branch in parallel. The vehicle integrated waterway assembly system is reasonable in design, simple in structure, small in occupied space, convenient to install and maintain, capable of effectively reducing labor cost and suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle water circuits, in particular to a vehicle integrated water circuit assembly system. Background Art

[0002] In northern China and the Qinghai-Tibet Plateau region, winter is long and the lowest temperature can reach below -30°C. Using high-grade diesel in such cold conditions can cause fuel waxing. At the same time, the viscosity of commercial vehicle fuel diesel is greatly affected by the ambient temperature. The lower the temperature, the greater the viscosity, and it is easy to form a milky viscous mixture, resulting in a decrease in fluidity and causing the phenomenon of oil circuit blockage (waxing). In serious cases, it will block the entire supply system and prevent the vehicle from starting normally.

[0003] To solve the above problems, many fuel system heating devices have emerged on the market. There are mainly two fuel system heating schemes, namely electric heating and water heating. Electric heating is the electric heating type oil level sensor scheme, and its power source is the on-vehicle battery of the commercial vehicle. The electricity of the battery is led to the oil level sensor of the fuel supply system. The fuel oil level sensor integrates a heater and a control circuit to heat the fuel near the oil suction port of the fuel tank. After the fuel is heated, it can be used as the fuel supply system for normal driving. The water heating scheme is the engine coolant heating scheme. Generally, a main and auxiliary fuel tank design is adopted to heat the fuel in the main fuel tank of the fuel supply system. Because the coolant needs to have a high temperature after the engine starts and the fuel burns, low-grade fuel is needed to start the engine first, and then the coolant is used to heat the high-grade fuel. After the fuel is heated, it can be used as the fuel supply system for normal driving.

[0004] For the water heating system, the existing commercial vehicle water heating systems generally adopt a non-integrated water circuit, that is, the urea nozzle cooling pipeline, the urea tank heating pipeline, and the fuel tank heating pipeline all take and return water from the engine. This design not only has high costs, but also has low space utilization, difficult installation and maintenance, resulting in waste of space and labor. Content of the Utility Model

[0005] The purpose of the utility model is to overcome the deficiencies of high cost, low space utilization, and difficult installation existing in the prior art, and provide a vehicle integrated water circuit assembly system, which has a reasonable design, a simple structure, occupies less space, is convenient for installation and maintenance, can effectively reduce labor costs, and is suitable for popularization.

[0006] The utility model is realized by the following technical solutions:

[0007] A vehicle integrated water circuit assembly system includes an engine water outlet pipe assembly and an engine water return pipe assembly, wherein the engine water outlet pipe assembly and the engine water return pipe assembly are fixed to the inner side of a vehicle frame through a water pipe fixing bracket; the engine water outlet pipe assembly includes a heating water outlet pipe main line and a water outlet pipe, wherein one end of the heating water outlet pipe main line is connected to the engine water outlet pipe, and the other end of the heating water outlet pipe main line is connected to the water outlet pipe, so that the heating water outlet pipe main line and the water outlet pipe form a water outlet main line, and a urea nozzle cooling water inlet pipe branch is connected to the water outlet main line in parallel , fuel tank heating water inlet pipe branch A, fuel tank heating water inlet pipe branch B and urea tank heating water inlet pipe branch; the engine return water pipe assembly includes a heating return water pipe main line and a return water pipe, one end of the heating return water pipe main line is connected to the engine return water pipe, and the other end of the heating return water pipe main line is connected to the return water pipe, so that the heating return water pipe main line and the return water pipe can form a return water pipe main line, and the return water pipe main line is connected in parallel with the urea nozzle cooling water outlet pipe branch, the fuel tank heating water outlet pipe branch A, the fuel tank heating water outlet pipe branch B and the urea tank heating water outlet pipe branch.

[0008] A further improvement of the utility model is that the overall structure of the water outlet pipe main pipeline is in the shape of a Chinese character "冂", and the width of the water outlet pipe main pipeline corresponds to the width of the vehicle frame.

[0009] A further improvement of the utility model is that the two sides of the water outlet pipe main pipeline are not equal in length, and the main pipeline of the water outlet pipe is heated to be the longer side of the water outlet pipe main pipeline.

[0010] A further improvement of the utility model is that the pipe body portion of the main line of the heating water outlet pipe is connected to the urea nozzle cooling water inlet pipe branch through a pipe fitting, the end of the main line of the heating water outlet pipe is respectively connected to the water outlet pipe and the fuel tank heating water inlet pipe branch A through a three-way pipe fitting, and the end of the water outlet pipe is respectively connected to the fuel tank heating water inlet pipe branch B and the urea tank heating water inlet pipe branch through a three-way pipe fitting.

[0011] A further improvement of the utility model is that the overall structure of the main pipeline of the water return pipe is in the shape of a Chinese character "冂", and the width of the main pipeline of the water return pipe corresponds to the width of the vehicle frame.

[0012] A further improvement of the utility model is that the two sides of the return water pipe main pipeline are not of equal length, and the main pipeline of the heating return water pipe is the longer side of the return water pipe main pipeline.

[0013] A further improvement of the utility model is that the pipe body portion of the main line of the heating return water pipe is connected to the urea nozzle cooling water outlet pipe branch through a pipe fitting, the end of the main line of the heating return water pipe is respectively connected to the return water pipe and the fuel tank heating water outlet pipe branch A through a three-way pipe fitting, and the end of the return water pipe is respectively connected to the fuel tank heating water outlet pipe branch B and the urea tank heating water outlet pipe branch through a three-way pipe fitting.

[0014] A further improvement of the present utility model is that the engine outlet water pipe assembly and the engine return water pipe assembly are arranged corresponding to each other up and down.

[0015] As can be seen from the above technical solutions, the beneficial effects of the present utility model are as follows: The design of this system is reasonable, the structure is simple and ingenious, the total length of the heating water pipes is reduced, the occupied space of the water pipes is saved, the cost is low, it is simple and beautiful, and it is convenient to install, saving working hours. At the same time, the branches of this system adopt a parallel structure, and all branches can be replaced separately, reducing the maintenance difficulty and saving the maintenance cost. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 is a schematic structural diagram of a specific embodiment of the present utility model.

[0018] Figure 2 is a schematic structural diagram of the engine outlet water pipe assembly of a specific embodiment of the present utility model.

[0019] Figure 3 is a schematic structural diagram of the engine return water pipe assembly of a specific embodiment of the present utility model.

[0020] 1. Engine outlet water pipe assembly; 2. Engine return water pipe assembly; 3. Main heating outlet water pipe; 4. Outlet water pipe; 5. Urea nozzle cooling inlet water pipe branch; 6. Fuel tank heating inlet water pipe branch A; 7. Fuel tank heating inlet water pipe branch B; 8. Urea tank heating inlet water pipe branch; 9. Main heating return water pipe; 10. Return water pipe; 11. Urea nozzle cooling outlet water pipe branch; 12. Fuel tank heating outlet water pipe branch A; 13. Fuel tank heating outlet water pipe branch B; 14. Urea tank heating outlet water pipe branch; 15. Frame. Detailed Embodiments

[0021] In order to make the purpose, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the drawings in this specific embodiment. Obviously, the embodiments described below are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments in this patent, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of this patent.

[0022] Now refer to the attached Figures 1-3, in combination with specific embodiments, is described as follows: A vehicle integrated water circuit assembly system of the present utility model includes an engine outlet water pipe assembly 1 and an engine return water pipe assembly 2. The engine outlet water pipe assembly 1 and the engine return water pipe assembly 2 are arranged vertically corresponding to each other, and the engine outlet water pipe assembly 1 and the engine return water pipe assembly 2 are fixed to the inner side of the vehicle frame 15 through a water pipe fixing bracket.

[0023] The engine outlet water pipe assembly 1 includes a heating outlet water pipe main pipeline 3 and an outlet water pipeline 4. One end of the heating outlet water pipe main pipeline 3 is connected to the engine outlet water pipe, and the other end of the heating outlet water pipe main pipeline 3 is connected to the outlet water pipeline 4, so that the heating outlet water pipe main pipeline 3 and the outlet water pipeline 4 can form an outlet water main pipeline. The outlet water main pipeline is connected in parallel with a urea nozzle cooling inlet water pipe branch 5, a fuel tank heating inlet water pipe branch A 6, a fuel tank heating inlet water pipe branch B 7, and a urea tank heating inlet water pipe branch 8.

[0024] Among them, the urea nozzle cooling inlet water pipe branch 5 is used to connect to the urea nozzle cooling water inlet; the fuel tank heating inlet water pipe branch A 6 is used to connect to the water inlet on one side of the fuel level sensor, and the fuel tank heating inlet water pipe branch B 7 is used to connect to the water inlet on the other side of the fuel level sensor; the urea tank heating inlet water pipe branch 8 is used to connect to the urea tank heating water inlet.

[0025] Specifically, the pipe body part of the heating outlet water pipe main pipeline 3 is connected to the urea nozzle cooling inlet water pipe branch 5 through a pipe fitting, and the end of the heating outlet water pipe main pipeline 3 is respectively connected to the outlet water pipeline 4 and the fuel tank heating inlet water pipe branch A 6 through a three-way pipe fitting. The end of the outlet water pipeline 4 is respectively connected to the fuel tank heating outlet water pipe branch B 7 and the urea tank heating outlet water pipe branch 8 through a three-way pipe fitting.

[0026] The engine return water pipe assembly 2 includes a heating return water pipe main pipeline 9 and a return water pipeline 10. One end of the heating return water pipe main pipeline 9 is connected to the engine return water pipe, and the other end of the heating return water pipe main pipeline 9 is connected to the return water pipeline 10, so that the heating return water pipe main pipeline 9 and the return water pipeline 10 can form a return water main pipeline. The return water main pipeline is connected in parallel with a urea nozzle cooling outlet water pipe branch 11, a fuel tank heating outlet water pipe branch A 12, a fuel tank heating outlet water pipe branch B 13, and a urea tank heating outlet water pipe branch 14.

[0027] Among them, the urea nozzle cooling outlet water pipe branch 11 is used to connect to the urea nozzle cooling water outlet; the fuel tank heating outlet water pipe branch A 12 is used to connect to the water outlet on one side of the fuel level sensor, and the fuel tank heating outlet water pipe branch B 13 is used to connect to the water outlet on the other side of the fuel level sensor; the urea tank heating outlet water pipe branch 14 is used to connect to the urea tank heating water outlet.

[0028] Specifically, the pipe body of the heating return water pipe main line 9 is connected to the urea nozzle cooling water outlet pipe branch 11 through a pipe fitting, the end of the heating return water pipe main line 9 is respectively connected to the return water pipe 10 and the fuel tank heating water outlet pipe branch A12 through a three-way pipe fitting, and the end of the return water pipe 10 is respectively connected to the fuel tank heating water outlet pipe branch B13 and the urea tank heating water outlet pipe branch 14 through a three-way pipe fitting.

[0029] The use principle of this utility model:

[0030] The high-temperature coolant generated by the engine cooling system is cooled through the engine water outlet pipe assembly 1, that is, the high-temperature coolant flows into the heating water outlet pipe main line 3, the urea nozzle cooling water inlet pipe branch 5, the fuel tank heating water inlet pipe branch A6, the fuel tank heating water inlet pipe branch B7 and the urea tank heating water inlet pipe branch 8 through the engine water outlet pipe, thereby completing the cooling of the urea nozzle and the heating of the fuel tank and the urea tank.

[0031] The high-temperature coolant is cooled by the engine water outlet pipe assembly 1 to form a low-temperature coolant, and the low-temperature coolant is returned to the engine through the engine water return pipe assembly 2, that is, the low-temperature coolant is successively returned to the urea tank heating water outlet pipe branch 14, the fuel tank heating water outlet pipe branch B13, the fuel tank heating water outlet pipe branch A12, the urea nozzle cooling water outlet pipe branch 11 and the heating return water pipe main line 9, and returns to the engine through the heating return water pipe main line 9 and the engine return water pipe, thereby completing the closed loop of the coolant heating cycle.

[0032] At the same time, the water outlet pipe 4 is connected to the fuel tank heating water inlet pipe branch B7 and the urea tank heating water inlet pipe branch 8 through a three-way joint, thereby realizing the connection of the heating water outlet pipes on both sides of the frame 15. And the return water pipe 10 is connected to the fuel tank heating water outlet pipe branch B13 and the urea tank heating water outlet pipe branch 14 through a three-way joint, thereby realizing the connection of the heating return water pipes on both sides of the frame 15.

[0033] In one embodiment, the overall structure of the outlet pipe main pipeline is in the shape of a Chinese character "冂", and the width of the outlet pipe main pipeline corresponds to the width of the frame 15; the two sides of the outlet pipe main pipeline are of unequal length, and the heating outlet pipe main pipeline 3 is the longer side of the outlet pipe main pipeline. Also, the overall structure of the return pipe main pipeline is in the shape of a Chinese character "冂", and the width of the return pipe main pipeline corresponds to the width of the frame 15; the two sides of the return pipe main pipeline are of unequal length, and the heating return pipe main pipeline 9 is the longer side of the return pipe main pipeline. The above design is more reasonable and can better adapt to the specific structure of the frame 15, thereby further reducing the difficulty of installation and saving installation time.

[0034] In this specification, the various embodiments are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. For the same or similar parts among the various embodiments, reference can be made to each other.

[0035] Terms such as "upper", "lower", "outer side", "inner side", etc. in the specification, claims and above-mentioned drawings of the present utility model, if any, are used to distinguish the relative relationship in position and do not need to be qualitatively defined. It should be understood that such used data can be interchanged under appropriate circumstances so that the embodiments of the present utility model described herein can be implemented in an order different from those illustrated or described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion.

[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A vehicle integrated water circuit assembly system, comprising an engine water outlet pipe assembly (1) and an engine water return pipe assembly (2), wherein the engine water outlet pipe assembly (1) and the engine water return pipe assembly (2) are fixed to the inner side of a vehicle frame (15) through a water pipe fixing bracket, characterized in that: The engine outlet water pipe assembly (1) includes a heated outlet water pipe main line (3) and an outlet water pipe line (4). One end of the heated outlet water pipe main line (3) is connected to the engine outlet water pipe, and the other end of the heated outlet water pipe main line (3) is connected to the outlet water pipe line (4), so that the heated outlet water pipe main line (3) and the outlet water pipe line (4) form an overall outlet water pipe main line. The overall outlet water pipe main line is connected in parallel with a urea nozzle cooling inlet water pipe branch (5), a fuel tank heating inlet water pipe branch A (6), a fuel tank heating inlet water pipe branch B (7), and a urea tank heating inlet water pipe branch (8). The engine return water pipe assembly (2) includes a heated return water pipe main line (9) and a return water pipe line (10). One end of the heated return water pipe main line (9) is connected to the engine return water pipe, and the other end of the heated return water pipe main line (9) is connected to the return water pipe line (10), so that the heated return water pipe main line (9) and the return water pipe line (10) form an overall return water pipe main line. The overall return water pipe main line is connected in parallel with a urea nozzle cooling outlet water pipe branch (11), a fuel tank heating outlet water pipe branch A (12), a fuel tank heating outlet water pipe branch B (13), and a urea tank heating outlet water pipe branch (14).

2. The vehicle integrated waterway assembly system according to claim 1, characterized in that: The overall shape of the outlet water pipe main line is a "冂"-shaped structure.

3. The vehicle integrated waterway assembly system according to claim 2, characterized in that: The width of the outlet water pipe main line corresponds to the width of the vehicle frame (15).

4. The vehicle integrated waterway assembly system according to claim 3, characterized in that: The two sides of the outlet water pipe main line are of unequal length, and the heated outlet water pipe main line (3) is the longer side of the outlet water pipe main line.

5. The vehicle integrated waterway assembly system according to claim 4, characterized in that: The pipe body part of the heated outlet water pipe main line (3) is connected to the urea nozzle cooling inlet water pipe branch (5) through a pipe fitting. The end of the heated outlet water pipe main line (3) is respectively connected to the outlet water pipe line (4) and the fuel tank heating inlet water pipe branch A (6) through a tee pipe fitting. The end of the outlet water pipe line (4) is respectively connected to the fuel tank heating inlet water pipe branch B (7) and the urea tank heating inlet water pipe branch (8) through a tee pipe fitting.

6. The vehicle integrated waterway assembly system according to claim 5, characterized in that: The overall shape of the return water pipe main line is a "冂"-shaped structure.

7. The vehicle integrated waterway assembly system according to claim 6, characterized in that: The width of the return water pipe main line corresponds to the width of the vehicle frame (15).

8. The vehicle integrated waterway assembly system according to claim 7, characterized in that: The two sides of the return water pipe main line are of unequal length, and the heated return water pipe main line (9) is the longer side of the return water pipe main line.

9. The vehicle integrated waterway assembly system according to claim 8, characterized in that: The pipe body part of the heated return water pipe main line (9) is connected to the urea nozzle cooling outlet water pipe branch (11) through a pipe fitting. The end of the heated return water pipe main line (9) is respectively connected to the return water pipe line (10) and the fuel tank heating outlet water pipe branch A (12) through a tee pipe fitting. The end of the return water pipe line (10) is respectively connected to the fuel tank heating outlet water pipe branch B (13) and the urea tank heating outlet water pipe branch (14) through a tee pipe fitting.

10. The vehicle integrated waterway assembly system according to claim 9, characterized in that: The engine outlet water pipe assembly (1) and the engine return water pipe assembly (2) are arranged corresponding to each other vertically.