Vacuum induction furnace with water cooling structure for smelting high-purity alloy

Abstract

The utility model discloses a vacuum induction furnace with a water cooling structure for high-purity alloy smelting, which relates to the technical field of vacuum induction furnaces for high-purity alloy smelting and comprises a mobile carrier, and a heating base is fixedly mounted at the top end of one side of the mobile carrier. A vacuum induction furnace for high-purity alloy smelting is placed at the top end of one side of the heating base, a mounting table is fixedly mounted at the top end of one side of the movable carrying vehicle, and a main force controller is fixedly mounted at the bottom end of the back face of the mounting table. The control panel arranged on the main force controller is used for controlling starting of the heating base, the vacuum induction furnace is heated, melting of high-purity alloy is achieved through the vacuum induction furnace, the heating base and the heating controller are connected through the heating connecting wire, and the heating temperature can be set through the control panel. The heating time can be directly set, the use efficiency controllability of the device is improved, heating data can be directly displayed on a data displayer, and meanwhile the use convenience of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum induction furnaces for melting high-purity alloys, in particular to a vacuum induction furnace for melting high-purity alloys with a water-cooling structure. Background Art

[0002] A vacuum induction furnace for melting high-purity alloys is an industrial furnace that uses the principle of electromagnetic induction heating to melt high-purity raw materials under vacuum conditions for alloying and high-purity refining of alloys. The existing vacuum induction furnace includes a furnace body and a crucible disposed inside the furnace body for containing the alloy to be melted, and a cooling water pipe is provided in the wall body of the furnace body; during operation, the metal to be melted is added into the crucible and heated, so that the impurities in the main metal are quickly evaporated and removed in a high-vacuum melting state, thereby melting the metal. However, in actual application, in a heated vacuum environment, after the impurity metal volatilizes, it is in a disordered state inside the vacuum induction furnace, and a part of the volatiles will adhere to the inner wall of the vacuum induction furnace, and it is necessary to regularly clean the inner wall of the vacuum induction furnace, which has the problems of large workload, high labor intensity, and reduced production efficiency. In order to improve the heat dissipation efficiency of the vacuum induction furnace, we designed a vacuum induction furnace for melting high-purity alloys with a water-cooling structure. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a vacuum induction furnace for melting high-purity alloys with a water-cooling structure.

[0004] To solve the above technical problems, the utility model provides the following technical solutions: A vacuum induction furnace for melting high-purity alloys with a water-cooling structure includes a mobile handling cart. A heating base is fixedly installed at the top end of one side of the mobile handling cart. A vacuum induction furnace for melting high-purity alloys is placed at the top end of one side of the heating base. An installation platform is fixedly installed at the top end of one side of the mobile handling cart. A main controller is fixedly installed at the bottom end of the back surface of the installation platform. A heating controller is fixedly installed at the bottom end of the front surface of the installation platform. A heating connection wire is fixedly connected between the heating controller and the heating base. A data display is fixedly installed at the top end of the front surface of the main controller. A setting control panel is arranged at the bottom end of the front surface of the main controller.

[0005] Preferably, the connection relationship between the heating controller and the heating base is a power control connection, the connection relationship between the heating controller and the main controller is a power control connection, and the main controller and the heating controller are symmetrically distributed at the bottom ends of both sides of the installation platform.

[0006] Preferably, a lifting motor box is fixedly installed at the top end of one side of the installation table. A control connection line is fixedly connected between the lifting motor box and the main controller. A lifting slide rail is fixedly installed at the top end of the front surface of the installation table. A lifting sliding disk is movably installed on one side of the lifting slide rail. A water-cooled cooling cylinder is fixedly connected to the top end of one side of the lifting sliding disk.

[0007] Preferably, the connection relationship between the lifting motor box and the lifting sliding disk is electrically driven connection. The connection relationship between the lifting sliding disk and the main controller is electrically controlled connection. The cross-sectional diameter of the water-cooled cooling cylinder is larger than the cross-sectional diameter of the vacuum induction furnace for high-purity alloy melting. The connection relationship between the water-cooled cooling cylinder and the vacuum induction furnace for high-purity alloy melting is movably sleeved. The water-cooled cooling cylinder is located directly above the vacuum induction furnace for high-purity alloy melting.

[0008] Preferably, a water-cooled transmission pipe is fixedly installed inside the lifting sliding disk. A water filling connecting pipe is communicated with the top end of one side of the water-cooled transmission pipe. A water filling control valve is arranged on the surface of the top end of one side of the water filling connecting pipe. A drain pipe is communicated with the top end of the side of the water-cooled transmission pipe far away from the water filling connecting pipe. Universal moving wheels are rotatably connected to the bottom end of the mobile carrier.

[0009] Preferably, the water filling connecting pipe penetrates through the inner wall of one side of the water-cooled cooling cylinder and extends out of the outside of the water-cooled cooling cylinder. The drain pipe penetrates through the inner wall of one side of the water-cooled cooling cylinder and extends out of the outside of the water-cooled cooling cylinder.

[0010] Compared with the related art, the vacuum induction furnace for high-purity alloy melting with a water-cooled structure provided by the present utility model has the following beneficial effects:

[0011] 1. The present utility model provides a vacuum induction furnace for high-purity alloy melting with a water-cooled structure. By setting the control panel on the main controller to control the start of the heating base, heating operation is carried out on the vacuum induction furnace for high-purity alloy melting. Melting of high-purity alloy is realized through the vacuum induction furnace for high-purity alloy melting. The heating base and the heating controller are connected through a heating connection line. The control panel can set the heating temperature and can also directly set the heating time, improving the controllability of the use efficiency of the device. The heating data will be directly displayed on the data display, and at the same time, the use convenience of the device is improved.

[0012] 2. The present utility model provides a vacuum induction furnace for melting high-purity alloys with a water-cooling structure. By setting the lifting and sliding of the lifting sliding plate on the lifting slide rail, the position of the water-cooling cooling cylinder is adjusted. When it is necessary to cool the vacuum induction furnace for melting high-purity alloys, it is directly sleeved on the surface of the vacuum induction furnace for melting high-purity alloys. A water-cooling transmission pipe is arranged inside the water-cooling cooling cylinder, and water is introduced into the water-cooling transmission pipe through a water addition connecting pipe to perform a water passing operation. The water body circulates inside the water-cooling transmission pipe to achieve a water-cooling heat dissipation operation. After the heat dissipation is completed, the height of the water-cooling cooling cylinder can be adjusted again to facilitate the material taking effect inside the vacuum induction furnace for melting high-purity alloys. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0014] Figure 2 is a front side view structural schematic diagram of the whole device of the present utility model;

[0015] Figure 3 is a bottom view structural schematic diagram of the whole device of the present utility model;

[0016] Figure 4 is a cross-sectional view structural schematic diagram inside the water-cooling cooling cylinder of the present utility model.

[0017] Reference numerals in the figure: 1, mobile handling cart; 2, heating base; 3, vacuum induction furnace for melting high-purity alloys; 4, installation table; 5, main controller; 6, heating controller; 7, heating connection wire; 8, data display; 9, setting control panel; 10, lifting motor box; 11, control connection wire; 12, lifting slide rail; 13, lifting sliding plate; 14, water-cooling cooling cylinder; 15, water-cooling transmission pipe; 16, water addition connecting pipe; 17, water addition control valve; 18, drain pipe; 19, universal moving wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Embodiment 1:

[0019] Please refer to Figures 1-4, the present utility model provides a technical solution: a vacuum induction furnace for melting high-purity alloys with a water-cooling structure, which includes a mobile handling cart 1. A heating base 2 is fixedly installed at the top of one side of the mobile handling cart 1. A vacuum induction furnace 3 for melting high-purity alloys is placed at the top of one side of the heating base 2. An installation platform 4 is fixedly installed at the top of one side of the mobile handling cart 1. A main controller 5 is fixedly installed at the bottom of the back of the installation platform 4. A heating controller 6 is fixedly installed at the bottom of the front of the installation platform 4. A heating connection wire 7 is fixedly connected between the heating controller 6 and the heating base 2. A data display 8 is fixedly installed at the top of the front of the main controller 5. A setting control panel 9 is arranged at the bottom of the front of the main controller 5. The connection relationship between the heating controller 6 and the heating base 2 is a power control connection. The connection relationship between the heating controller 6 and the main controller 5 is a power control connection. The main controller 5 and the heating controller 6 are symmetrically distributed at the bottom of both sides of the installation platform 4.

[0020] In the implementation scheme, the start of the heating base 2 is controlled by setting the setting control panel 9 on the main controller 5, and the heating operation is carried out on the vacuum induction furnace 3 for melting high-purity alloys. The melting of the high-purity alloy is realized through the vacuum induction furnace 3 for melting high-purity alloys. The heating base 2 and the heating controller 6 are connected through the heating connection wire 7. The setting control panel 9 can set the heating temperature or directly set the heating time, improving the controllability of the use efficiency of the device. The heating data will be directly displayed on the data display 8, and at the same time, the use convenience of the device is improved.

[0021] Embodiment Two:

[0022] Please refer to Figures 1-4, the present utility model provides a technical solution: a vacuum induction furnace for melting high-purity alloys with a water-cooling structure, including a lifting motor box 10 fixedly installed at the top end of one side of the installation table 4. There is a control connection line 11 fixedly connected between the lifting motor box 10 and the main controller 5. A lifting slide rail 12 is fixedly installed at the top end of the front surface of the installation table 4. A lifting slide disk 13 is movably installed on one side of the lifting slide rail 12. A water-cooling cooling cylinder 14 is fixedly connected to the top end of one side of the lifting slide disk 13. The connection relationship between the lifting motor box 10 and the lifting slide disk 13 is a power-driven connection, and the connection relationship between the lifting slide disk 13 and the main controller 5 is a power control connection. The cross-sectional diameter of the water-cooling cooling cylinder 14 is larger than the cross-sectional diameter of the vacuum induction furnace 3 for melting high-purity alloys. The connection relationship between the water-cooling cooling cylinder 14 and the vacuum induction furnace 3 for melting high-purity alloys is a movable socket connection. The water-cooling cooling cylinder 14 is located directly above the vacuum induction furnace 3 for melting high-purity alloys. A water-cooling transmission pipe 15 is fixedly installed inside the lifting slide disk 13. A water-adding connecting pipe 16 is connected to the top end of one side of the water-cooling transmission pipe 15. A water-adding control valve 17 is arranged on the surface of the top end of one side of the water-adding connecting pipe 16. A drain pipe 18 is connected to the top end of the side of the water-cooling transmission pipe 15 far from the water-adding connecting pipe 16. Universal moving wheels 19 are rotatably connected to the bottom end of the mobile carrier 1. The water-adding connecting pipe 16 passes through the inner wall of one side of the water-cooling cooling cylinder 14 and extends outside the water-cooling cooling cylinder 14. The drain pipe 18 passes through the inner wall of one side of the water-cooling cooling cylinder 14 and extends outside the water-cooling cooling cylinder 14.

[0023] In the implementation scheme, by setting the lifting and sliding of the lifting slide disk 13 on the lifting slide rail 12, the position of the water-cooling cooling cylinder 14 is adjusted. When it is necessary to cool the vacuum induction furnace 3 for melting high-purity alloys, the surface of the vacuum induction furnace 3 for melting high-purity alloys is directly sleeved. A water-cooling transmission pipe 15 is arranged inside the water-cooling cooling cylinder 14. Water is introduced into the water-cooling transmission pipe 15 through the water-adding connecting pipe 16 to carry out water passing operation. The water-cooling heat dissipation operation is realized by the circulation of water in the water-cooling transmission pipe 15. After the heat dissipation is completed, the height of the water-cooling cooling cylinder 14 can be adjusted again to facilitate the material taking effect inside the vacuum induction furnace 3 for melting high-purity alloys.

[0024] Working principle:

[0025] By setting the setting control panel 9 on the main controller 5 to control the start of the heating base 2, heating operation is carried out on the vacuum induction furnace 3 for melting high-purity alloys. The heating base 2 and the heating controller 6 are connected through the heating connection line 7. The setting control panel 9 can set the heating temperature and can also directly set the heating time, improving the controllability of the use efficiency of the device. The heating data will be directly displayed on the data display 8, and at the same time, the use convenience of the device is improved;

[0026] By setting the lifting and sliding of the lifting and sliding disc 13 on the lifting slide rail 12, the position of the water-cooled cooling cylinder 14 is adjusted. When it is necessary to cool the vacuum induction furnace 3 for melting high-purity alloy, it is directly sleeved on the surface of the vacuum induction furnace 3 for melting high-purity alloy. A water-cooled transmission pipe 15 is arranged inside the water-cooled cooling cylinder 14, and water is passed into the inside of the water-cooled transmission pipe 15 through the water addition connecting pipe 16. The water-cooled heat dissipation operation is realized by the circulation of water in the water-cooled transmission pipe 15. After the heat dissipation is completed, the height of the water-cooled cooling cylinder 14 can be adjusted again to facilitate the material taking effect inside the vacuum induction furnace 3;

[0027] Universal moving wheels 19 are arranged at the bottom end of the mobile carrier 1, which is convenient for the overall position movement and handling of the mobile carrier 1, and increases the flexibility of the device.

Claims

1. A vacuum induction furnace for high-purity alloy smelting with a water-cooling structure, comprising a mobile transport vehicle (1), a heating base (2) being fixedly mounted on the top of one side of the mobile transport vehicle (1), characterized in that: A vacuum induction furnace (3) is placed on the top of one side of the heating base (2); a mounting platform (4) is fixedly mounted on the top of one side of the mobile transport vehicle (1); a main controller (5) is fixedly mounted on the bottom of the back side of the mounting platform (4); a heating controller (6) is fixedly mounted on the bottom of the front side of the mounting platform (4); a heating connection line (7) is fixedly connected between the heating controller (6) and the heating base (2); a data display (8) is fixedly mounted on the top of the front side of the main controller (5); and a setting control panel (9) is provided on the bottom of the front side of the main controller (5).

2. The vacuum induction furnace for high-purity alloy smelting with a water-cooling structure according to claim 1, characterized in that: The connection relationship between the heating controller (6) and the heating base (2) is an electric power control connection, and the connection relationship between the heating controller (6) and the main controller (5) is an electric power control connection. The main controller (5) and the heating controller (6) are symmetrically distributed at the bottom ends of both sides of the mounting platform (4).

3. The vacuum induction furnace for high-purity alloy smelting with a water-cooling structure according to claim 1, characterized in that: A lifting motor box (10) is fixedly mounted on the top of one side of the mounting platform (4), a control connection line (11) is fixedly connected between the lifting motor box (10) and the main controller (5), a lifting slide rail (12) is fixedly mounted on the top of the front face of the mounting platform (4), a lifting sliding plate (13) is movably mounted on one side of the lifting sliding rail (12), and a water-cooling cylinder (14) is fixedly connected to the top of one side of the lifting sliding plate (13).

4. The vacuum induction furnace for high-purity alloy smelting with a water-cooling structure according to claim 3 is characterized in that: The connection relationship between the lifting motor box (10) and the lifting sliding plate (13) is an electric drive connection, the connection relationship between the lifting sliding plate (13) and the main controller (5) is an electric control connection, the cross-sectional diameter of the water-cooling cooling cylinder (14) is larger than the cross-sectional diameter of the vacuum induction furnace (3), the connection relationship between the water-cooling cooling cylinder (14) and the vacuum induction furnace (3) is a movable sleeve, and the water-cooling cooling cylinder (14) is located directly above the vacuum induction furnace (3).

5. The vacuum induction furnace for high-purity alloy smelting with a water-cooling structure according to claim 3 is characterized in that: A water-cooling transmission pipe (15) is fixedly installed inside the lifting sliding plate (13); the top end of one side of the water-cooling transmission pipe (15) is connected to a water supply connecting pipe (16); a water supply control valve (17) is provided on the top end surface of one side of the water supply connecting pipe (16); the top end of the side of the water-cooling transmission pipe (15) away from the water supply connecting pipe (16) is connected to a drainage pipe (18); and the bottom end of the mobile transport vehicle (1) is rotatably connected to a universal moving wheel (19).

6. The vacuum induction furnace for high-purity alloy smelting with a water-cooling structure according to claim 5, characterized in that: The water supply connecting pipe (16) passes through an inner wall of one side of the water-cooling cooling cylinder (14) and extends out of the water-cooling cooling cylinder (14), and the drainage pipe (18) passes through an inner wall of one side of the water-cooling cooling cylinder (14) and extends out of the water-cooling cooling cylinder (14).

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