Anti-skinning smoke chamber of cement kiln

Abstract

The utility model relates to the technical field of anti-skinning of smoke chambers, in particular to an anti-skinning smoke chamber of a cement kiln. According to the technical scheme, the smoke chamber comprises a mounting base, a smoke chamber body and a scraper, a water storage tank is mounted on the top end face of the mounting base, and filter cotton is mounted on the inner wall of the water storage tank in an attached mode; a smoke chamber body is mounted on the top end surface of the mounting base through a mounting frame I; a kiln head cover is installed on the side end face of the smoke chamber body through a kiln cylinder. A smoke exhaust pipe is mounted on the top end surface of the mounting base through a mounting frame II; a driving mechanism is mounted on the top end surface of the smoke chamber body; a guide rod is welded to the top end face of the inner wall of the smoke chamber body, and a spray head is installed on the top end face of the inner wall of the smoke chamber body through a fixing pipe. Sliding groove plates are welded to the two ends of the inner wall of the smoke chamber body. A first limiting block is welded to the inner wall of the scraper, and a second limiting block is welded to the inner wall of the scraper. And a pump body is mounted in the water storage tank. According to the utility model, the anti-skinning requirement of the smoke chamber is met, and secondary scraping treatment and secondary filtering are carried out.

Description

Technical Field

[0001] The utility model relates to the technical field of anti-crust formation in the smoke chamber, in particular to an anti-crust formation smoke chamber for a cement kiln. Background Technique

[0002] In some areas of the cement kiln, especially at the kiln head and kiln tail, the temperature of the hot gas flow is relatively high, and it contains certain amounts of chemical substances such as alkali metals and sulfides. These substances may form crusts on the surface of the smoke chamber.

[0003] After retrieval, the patent publication number CN219914008U discloses an anti-crust formation smoke chamber, including a tail smoke chamber. A feed hopper is installed through the top of the tail smoke chamber. A smoke exhaust pipe is installed on one side of the tail smoke chamber. A kiln barrel is installed through the other side of the tail smoke chamber. A kiln head hood is installed on one side of the kiln barrel. An anti-crust formation mechanism is installed at the top end and the outer side inside the tail smoke chamber. A cleaning mechanism is installed through the bottom of the front end of the tail smoke chamber. The anti-crust formation mechanism includes a water tank. A water pump is installed through one side of the water tank. A water delivery pipe is connected and installed at the top of the water pump. Connecting pipes are installed at the end of the water delivery pipe and on the inner walls of the front, rear, and both sides of the tail smoke chamber near the top; the anti-crust formation smoke chamber of the present utility model is beneficial to preventing the inner wall of the tail smoke chamber from forming crusts, increasing the fluidity of air, and at the same time facilitating the recycling of water flow, being convenient for cleaning and installation, and improving the use efficiency.

[0004] When the existing CN219914008U is in use, it is beneficial to prevent the inner wall of the tail smoke chamber from forming crusts, increase the fluidity of air, and at the same time facilitate the recycling of water flow, being convenient for cleaning and installation, and improving the use efficiency. However, in actual use, only using the spraying method will cause inconvenience in cleaning the internal attachments, and it is necessary to spray multiple times to complete the internal cleaning. Only using a filter screen for filtration after spraying and cleaning will cause the pipeline to be blocked during the next extraction, so it still needs to be improved. Content of the Utility Model

[0005] The purpose of the present utility model is to provide an anti-crust formation smoke chamber for a cement kiln to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: An anti-crust formation smoke chamber for a cement kiln, including an installation base, a smoke chamber body, and a scraper,

[0007] A water storage tank is installed on the top end surface of the installation base, and a filter cotton is fitted and installed on the inner wall of the water storage tank;

[0008] The smoke chamber body is installed on the top end surface of the installation base through a first installation frame;

[0009] A kiln head hood is installed on the side end surface of the smoke chamber body through a kiln barrel;

[0010] A smoke exhaust pipe is installed on the top surface of the mounting base through a second mounting frame;

[0011] A driving mechanism is installed on the top surface of the smoke chamber body, and a screw rod is arranged on the output shaft of the driving mechanism;

[0012] A guide rod is welded to the top end surface of the inner wall of the smoke chamber body, and a nozzle is installed on the top end surface of the inner wall of the smoke chamber body through a fixing tube;

[0013] Both ends of the inner wall of the smoke chamber body are welded with slide plates, and a filter screen is sleeved inside the slide plate;

[0014] The inner wall of the scraper is welded with a limiting block 1 and a limiting block 2;

[0015] A pump body is installed in the water storage tank, and the pump body is in liquid communication with the fixed pipe through a connecting pipe.

[0016] Preferably, a smoke outlet pipe is embedded and fixed on the side end face of the smoke exhaust pipe, and one end of the smoke outlet pipe away from the smoke exhaust pipe is embedded and fixed in the smoke chamber body. By embedding and fixing one end of the smoke outlet pipe away from the smoke exhaust pipe in the smoke chamber body, smoke entering the smoke chamber body is discharged into the smoke exhaust pipe through the smoke outlet pipe.

[0017] Preferably, a water injection pipe is embedded and fixed on the top surface of the water storage tank, the water injection pipe is connected to the water storage tank, and a sealing cap is installed on the water injection pipe through a thread. Clean water can be injected into the water storage tank through the water injection pipe for storage, and the sealing cap can be rotated and installed to close it after storage.

[0018] Preferably, the front end surface of the smoke chamber body is provided with a cover plate, and the cover plate is mounted on the smoke chamber body by bolts. After the cover plate is mounted on the front end surface of the smoke chamber body by bolt thread mounting, the cover plate can cover the filter screen and close the smoke chamber body.

[0019] Preferably, a waste discharge pipe is embedded and fixed at the bottom end surface of the smoke chamber body, the bottom end surface of the waste discharge pipe is embedded and fixed in the water storage tank, and a valve is installed on the waste discharge pipe through a flange. The bottom end surface of the waste discharge pipe is embedded and fixed in the water storage tank, so that a person opens the valve on the waste discharge pipe to discharge the water generated after treatment in the smoke chamber body into the water storage tank.

[0020] Preferably, a feed hopper is embedded and fixed on the top surface of the kiln barrel, and the feed hopper is connected to the kiln barrel. The material to be calcined can be injected into the kiln barrel through the feed hopper, and after completion, it can be discharged through the kiln head cover, and the generated smoke can enter the smoke chamber body.

[0021] Preferably, the first limiting block is slidably sleeved on the guide rod, and the second limiting block is installed on the lead screw by threads. The first limiting block being slidably sleeved on the guide rod can install and limit the scraper. After limiting, the second limiting block is installed on the lead screw by threads, enabling the operator to turn on the driving mechanism to drive the lead screw to rotate. According to the rotation direction of the lead screw, the scraper can be driven to move up and down.

[0022] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0023] 1. By setting the smoke chamber body in the present utility model, when personnel prevent the formation of crust in cement production, the materials to be calcined can be injected into the kiln cylinder of cement production through the feed hopper. After completion, they can be discharged through the kiln head hood. The generated flue gas can enter the smoke chamber body. When the flue gas enters the smoke chamber body and adheres to the inside of the smoke chamber body, the operator can turn on the pump body to extract clean water through the connecting pipe and inject it into the fixed pipe. After injection, the water body sprays and cleans the soot adhered to the inside of the smoke chamber body through the nozzle. The water body generated during cleaning can be filtered through the filter screen. After filtration, the valve on the waste discharge pipe can be opened to discharge the water body into the water storage tank. Thus, the clean water body can be filtered again through the filter cotton, and further, the water body can be recycled, preventing the filtration of a single filter screen from affecting the recycling of the water body. Moreover, the bolts on the detachable cover plate can be used to disassemble the cover plate, and thus the filter screen can be removed for cleaning, meeting the requirements for subsequent smoke chamber treatment and anti-crust formation.

[0024] 2. By setting the scraper in the present utility model, when personnel prevent the formation of crust in cement production, to avoid incomplete spray treatment, the operator can install and limit the scraper by sliding the first limiting block sleeved on the guide rod. After limiting, the second limiting block is installed on the lead screw by threads, enabling the operator to turn on the driving mechanism to drive the lead screw to rotate. According to the rotation direction of the lead screw, the scraper can be driven to move up and down, thereby scraping and cleaning the inner wall of the smoke chamber body with the scraper. When the crust is scraped and cleaned, it is sprayed simultaneously, and further, the smoke chamber is treated for the second time to avoid the formation of soot crust. Moreover, the flue gas can be discharged through the smoke outlet pipe and the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is the front view structural schematic diagram of the present utility model;

[0026] Figure 2 is the sectional view structural schematic diagram of the present utility model;

[0027] Figure 3 is the rear view structural schematic diagram of the present utility model.

[0028] In the figure: 1. Installation base; 2. First mounting frame; 3. Water injection pipe; 4. Waste discharge pipe; 5. Water storage tank; 6. Second mounting frame; 7. Smoke exhaust pipe; 8. Smoke outlet pipe; 9. Smoke chamber body; 10. Driving mechanism; 11. Feed hopper; 12. Kiln barrel; 13. Kiln head hood; 14. Bolt; 15. Cover plate; 16. Filter screen; 17. Filter cotton; 18. Scraper; 19. Slide groove plate; 20. First limit block; 21. Guide rod; 22. Fixed pipe; 23. Sprayer; 24. Screw rod; 25. Second limit block; 26. Pump body; 27. Connecting pipe. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0030] Embodiment 1

[0031] As Figures 1 - 3 shown, a scale crust prevention smoke chamber for a cement kiln proposed by the present invention includes an installation base 1, a smoke chamber body 9 and a scraper 18.

[0032] A water storage tank 5 is installed on the top surface of the installation base 1, and filter cotton 17 is fitted and installed on the inner wall of the water storage tank 5.

[0033] The smoke chamber body 9 is installed on the top surface of the installation base 1 through the first mounting frame 2.

[0034] The side end surface of the smoke chamber body 9 is installed with a kiln head hood 13 through the kiln barrel 12.

[0035] The smoke exhaust pipe 7 is installed on the top surface of the installation base 1 through the second mounting frame 6.

[0036] A driving mechanism 10 is installed on the top surface of the smoke chamber body 9, and a screw rod 24 is provided on the output shaft of the driving mechanism 10.

[0037] The top end surface of the inner wall of the smoke chamber body 9 is welded with a guide rod 21, and a sprayer 23 is installed on the top end surface of the inner wall of the smoke chamber body 9 through a fixed pipe 22.

[0038] Both ends of the inner wall of the smoke chamber body 9 are welded with slide groove plates 19, and a filter screen 16 is sleeved in the slide groove plates 19.

[0039] The inner wall of the scraper 18 is welded with a first limit block 20 and a second limit block 25.

[0040] A pump body 26 is installed in the water storage tank 5 , and the pump body 26 is in liquid communication with the fixed pipe 22 via a connecting pipe 27 .

[0041] A smoke outlet pipe 8 is embedded and fixed on the side end face of the smoke exhaust pipe 7, and the end of the smoke outlet pipe 8 facing away from the smoke exhaust pipe 7 is embedded and fixed in the smoke chamber body 9. By embedding and fixing the end of the smoke outlet pipe 8 facing away from the smoke exhaust pipe 7 in the smoke chamber body 9, the smoke entering the smoke chamber body 9 is discharged into the smoke exhaust pipe 7 through the smoke outlet pipe 8 for exhaust.

[0042] A water injection pipe 3 is embedded and fixed on the top surface of the water tank 5. The water injection pipe 3 is connected to the water tank 5, and a sealing cover is installed on the water injection pipe 3 through a thread. Clean water can be injected into the water tank 5 through the water injection pipe 3 for storage. After storage, the sealing cover can be rotatably installed to close it.

[0043] A cover plate 15 is provided on the front end face of the smoke chamber body 9, and the cover plate 15 is installed on the smoke chamber body 9 by means of bolts 14. After the cover plate 15 is installed on the front end face of the smoke chamber body 9 by means of threaded installation of the bolts 14, the cover plate 15 can cover the filter 16 and close the smoke chamber body 9, and a sealing gasket can be installed on the inner wall of the cover plate 15 to cooperate in closing the smoke chamber body 9.

[0044] A waste discharge pipe 4 is embedded and fixed on the bottom end surface of the smoke chamber body 9, and the bottom end surface of the waste discharge pipe 4 is embedded and fixed in the water storage tank 5. A valve is installed on the waste discharge pipe 4 through a flange. The bottom end surface of the waste discharge pipe 4 is embedded and fixed in the water storage tank 5, so that personnel can open the valve on the waste discharge pipe 4 to discharge the treated water in the smoke chamber body 9 into the water storage tank 5, thereby recovering the waste generated by cleaning.

[0045] Based on Example 1: When personnel are preventing cement from crusting in production, the materials to be calcined can be injected into the kiln tube 12 of cement production through the feed hopper 11, and can be discharged through the kiln head hood 13 after completion. The generated smoke can enter the smoke chamber body 9. When the smoke enters the smoke chamber body 9 and adheres to the smoke chamber body 9, personnel can open the pump body 26 to draw clean water through the connecting pipe 27 and inject it into the fixed pipe 22. After injection, the water is sprayed through the nozzle 23 to clean the smoke dust adhered in the smoke chamber body 9. The water generated during cleaning can be filtered through the filter 16. After filtration, the valve on the waste pipe 4 can be opened to discharge the water into the water storage tank 5, so that the clean water can be filtered again through the filter cotton 17, and then the water can be recycled to prevent the filtration of the single filter 16 from affecting the recycling of the water, and the bolts 14 on the detachable cover plate 15 can disassemble the cover plate 15, so that the filter screen 16 can be removed and cleaned.

[0046] Embodiment 2

[0047] like Figures 1 - 3As shown in the figure, a cement kiln anti-crusting smoke chamber proposed by the present utility model, compared with the first embodiment, this embodiment further includes: a mounting base 1, a smoke chamber body 9, and a scraper 18.

[0048] A water storage tank 5 is installed on the top surface of the mounting base 1, and a filter cotton 17 is fitted and installed on the inner wall of the water storage tank 5.

[0049] The smoke chamber body 9 is installed on the top surface of the mounting base 1 through a first mounting frame 2.

[0050] A kiln head hood 13 is installed on the side end surface of the smoke chamber body 9 through a kiln barrel 12.

[0051] A smoke exhaust pipe 7 is installed on the top surface of the mounting base 1 through a second mounting frame 6.

[0052] A driving mechanism 10 is installed on the top surface of the smoke chamber body 9, and a lead screw 24 is provided on the output shaft of the driving mechanism 10.

[0053] And as is well known to those skilled in the art, the provision of the driving mechanism 10 is common, and they all belong to conventional means or common general knowledge, so it will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience. The driving mechanism 10 drives the lead screw 24 to rotate.

[0054] A guide rod 21 is welded to the top inner wall surface of the smoke chamber body 9, and a spray head 23 is installed on the top inner wall surface of the smoke chamber body 9 through a fixed pipe 22.

[0055] Chute plates 19 are welded to both ends of the inner wall of the smoke chamber body 9, and a filter screen 16 is sleeved in the chute plates 19.

[0056] A first limiting block 20 and a second limiting block 25 are welded to the inner wall of the scraper 18.

[0057] A pump body 26 is installed in the water storage tank 5, and the pump body 26 is in liquid communication with the fixed pipe 22 through a connecting pipe 27.

[0058] A feed hopper 11 is fixedly embedded in the top surface of the kiln barrel 12, and the feed hopper 11 is communicated with the kiln barrel 12. The materials to be calcined can be injected into the kiln barrel 12 through the feed hopper 11, and after completion, they can be discharged through the kiln head hood 13. The generated flue gas can enter the smoke chamber body 9.

[0059] The first limiting block 20 is slidably sleeved on the guide rod 21, and the second limiting block 25 is threadedly installed on the lead screw 24. The scraper 18 can be installed and limited by sliding the first limiting block 20 on the guide rod 21. After limiting, the second limiting block 25 is threadedly installed on the lead screw 24, so that the operator can turn on the driving mechanism 10 to drive the lead screw 24 to rotate, and the scraper 18 can be driven to move up and down according to the rotation direction of the lead screw 24.

[0060] Based on Embodiment 2: When personnel prevent the formation of crust in cement production, to avoid incomplete spray treatment, the personnel can install and limit the scraper 18 by sliding and sleeving the first limiting block 20 on the guide rod 21. After limiting, the second limiting block 25 is installed on the lead screw 24 by threads, so that the personnel can turn on the driving mechanism 10 to drive the lead screw 24 to rotate. According to the rotation direction of the lead screw 24, the scraper 18 can be driven to move up and down, so that the scraper 18 scrapes and cleans the inner wall of the smoke chamber body 9, and the crust is sprayed while being scraped and cleaned, thereby performing secondary treatment on the smoke chamber, avoiding the formation of crust on the smoke and dust, and the flue gas can be discharged through the smoke outlet pipe 8 and the exhaust pipe 7.

[0061] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A cement kiln anti-crusting smoke chamber, comprising a mounting base (1), a smoke chamber body (9) and a scraper (18), characterized in that: A water storage tank (5) is installed on the top surface of the installation base (1), and a filter cotton (17) is installed in close contact with the inner wall of the water storage tank (5); The top surface of the mounting base (1) is mounted with a smoke chamber body (9) via a mounting frame (2); A kiln head cover (13) is installed on the side end surface of the smoke chamber body (9) through the kiln tube (12); A smoke exhaust pipe (7) is mounted on the top surface of the mounting base (1) via a second mounting frame (6); A driving mechanism (10) is installed on the top surface of the smoke chamber body (9), and a screw rod (24) is arranged on the output shaft of the driving mechanism (10); A guide rod (21) is welded to the top end surface of the inner wall of the smoke chamber body (9), and a nozzle (23) is installed on the top end surface of the inner wall of the smoke chamber body (9) via a fixing tube (22); Both ends of the inner wall of the smoke chamber body (9) are welded with a slide plate (19), and a filter screen (16) is sleeved inside the slide plate (19); The inner wall of the scraper (18) is welded with a first limiting block (20) and a second limiting block (25); A pump body (26) is installed in the water storage tank (5), and the pump body (26) is in liquid communication with the fixed pipe (22) via a connecting pipe (27).

2. The anti-crusting smoke chamber of a cement kiln according to claim 1, characterized in that: A smoke outlet pipe (8) is embedded and fixed on the side end surface of the smoke exhaust pipe (7), and one end of the smoke outlet pipe (8) facing away from the smoke exhaust pipe (7) is embedded and fixed in the smoke chamber body (9).

3. The anti-crusting smoke chamber of a cement kiln according to claim 1, characterized in that: A water injection pipe (3) is embedded and fixed on the top surface of the water storage tank (5); the water injection pipe (3) is connected to the water storage tank (5), and a sealing cover is installed on the water injection pipe (3) through a thread.

4. The anti-crusting smoke chamber of a cement kiln according to claim 1, characterized in that: A cover plate (15) is provided on the front end surface of the smoke chamber body (9), and the cover plate (15) is mounted on the smoke chamber body (9) by means of bolts (14).

5. The anti-crusting smoke chamber of a cement kiln according to claim 1, characterized in that: A waste discharge pipe (4) is embedded and fixed on the bottom end surface of the smoke chamber body (9), the bottom end surface of the waste discharge pipe (4) is embedded and fixed in the water storage tank (5), and a valve is installed on the waste discharge pipe (4) via a flange.

6. The anti-crusting smoke chamber of a cement kiln according to claim 1, characterized in that: A feed hopper (11) is embedded and fixed on the top surface of the kiln cylinder (12), and the feed hopper (11) is in communication with the kiln cylinder (12).

7. The anti-crusting smoke chamber of a cement kiln according to claim 1, characterized in that: The first limit block (20) is slidably sleeved on the guide rod (21), and the second limit block (25) is installed on the screw rod (24) through threads.

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