Double-belt solar panel laminating equipment
By designing a double-belt solar panel fitting equipment, automatic fit is achieved using the patch module mechanism and imaging module, the problem of low manual fitting efficiency is solved and the production efficiency and fitting quality is improved.
Patent Information
- Application Number
- CN202421872351.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
Manual bonding is required in the production of existing solar panels, resulting in low bonding efficiency and easy damage to the solar panels, affecting production quality and use effect.
A double-belt solar panel bonding equipment is designed, including a patch module mechanism, an upper base plate conveying mechanism and an upper solar panel conveying mechanism. The solar panel is visually scanned and detected through the imaging module, and automatically adsorbs and bonds the solar panels to ensure the bonding quality.
It greatly improves the degree of automation and production efficiency of solar panel fitting, reduces dependence on technicians, improves the fitting accuracy and yield rate, and solves the problem of low manual fitting efficiency.
Smart Images

Figure CN222981911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a solar panel production device, in particular to a double-belt solar panel laminating device. Background Art
[0002] A solar panel is a device that converts light energy into electrical energy. Since the sun has a very long lifespan, it can be said that solar light energy is inexhaustible, so it belongs to new energy. By irradiating sunlight to excite electrons and generate current, the application of solar panels is very extensive, from household power supply systems to large commercial facilities and public utility projects. In recent years, the technology of solar panels has been continuously improving, with increased efficiency and decreased costs.
[0003] In the production of solar panels, it is necessary to arrange and paste the solar panels. Currently, most of the operations are manual lamination using double-sided tape. Such a lamination method not only has low efficiency, but also the solar panels are easily touched during lamination. Since the solar panels are relatively brittle, they are easily damaged and have gaps after being touched. In this way, if the operator is slightly negligent, the defective solar panels will be output, reducing the production quality of the solar panels and affecting the normal use of the subsequent solar panels. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem of low lamination efficiency caused by manual lamination of existing solar panels.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A double-belt solar panel laminating device, including a machine body. An operation component is arranged on the front surface of the machine body. An operation table is arranged on the machine body. A pasting module mechanism is arranged on the operation table. An upper bottom plate conveying mechanism and an upper solar panel conveying mechanism are respectively arranged on the operation table at positions corresponding to the laminating module mechanism. The upper solar panel conveying mechanism is located on one side of the upper bottom plate conveying mechanism. A bottom plate inlet and a bottom plate outlet are respectively arranged on the upper bottom plate conveying mechanism.
[0007] Preferably: The pasting module mechanism is located directly above the upper bottom plate conveying mechanism and the upper solar panel conveying mechanism.
[0008] Preferably: Two laminating areas are respectively arranged on the surface of the bottom plate on the upper bottom plate conveying mechanism, and a pasting layer is arranged at the position of the laminating area.
[0009] Preferably: The bottom plate inlet is arranged close to the position of the solar panel conveying mechanism.
[0010] Preferably: The operation component includes an operation screen and an imaging module. The imaging module is arranged inside the machine body near the upper position, and the operation screen is arranged on the front surface of the machine body above the operation table.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] By setting up a patch module mechanism, an upper bottom plate conveying mechanism and an upper solar cell conveying mechanism, the patch module mechanism adsorbs and pastes the solar cells on the upper solar cell conveying mechanism onto the upper bottom plate of the upper bottom plate conveying mechanism, so that the pasting is stable. Before pasting, the imaging component in the operation component performs visual scanning on the solar cells to detect the integrity of the solar cells. If they are incomplete, they will be rejected. Specifically for the lamination of solar panels, it has leading technical functions such as direct feeding without fixtures, high-precision automatic detection, free placement at large angles, a lamination accuracy range of 0.3 - 0.6 mm, film defect and depletion alarms, etc. The application of this equipment greatly reduces the use and dependence on technicians in the lamination process in the above industries, and is easy to operate, greatly improving the production efficiency and the yield rate, greatly improving the automation degree and production efficiency of the lamination application industry, and solving the problem of low lamination efficiency caused by manual lamination of existing solar panels. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the position of the lamination module mechanism in the double-belt solar panel lamination equipment.
[0014] Figure 2 It is a front-view structural schematic diagram of the position of the operation component in the double-belt solar panel lamination equipment.
[0015] Figure 3 It is a three-dimensional structural schematic diagram of the positions of the upper bottom plate conveying mechanism and the upper solar cell conveying mechanism in the double-belt solar panel lamination equipment.
[0016] Figure 4 It is a three-dimensional structural schematic diagram of the positions of the bottom plate feed port and the bottom plate discharge port of the upper bottom plate conveying mechanism in the double-belt solar panel lamination equipment.
[0017] Figure 5 It is a structural schematic diagram of the imaging module in the double-belt solar panel lamination equipment.
[0018] As shown in the figure: 1. Machine body; 2. Operation component; 3. Operation table; 4. Patch module mechanism; 5. Upper bottom plate conveying mechanism; 6. Upper solar cell conveying mechanism; 7. Bottom plate feed port; 8. Bottom plate discharge port; 9. Operation screen; 10. Imaging module. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0020] Please refer to Figures 1 to 5, in the embodiment of the present utility model, a double-belt solar panel laminating device includes a machine body. An operation component is arranged on the front surface of the machine body. The operation component includes an operation screen and an imaging module. The imaging module is arranged inside the machine body near the upper position, and the operation screen is arranged on the front surface of the machine body above the operation table. The operation screen is an imaging screen. The mechanisms on the entire device are operated through the operation screen. During lamination, the imaging module performs visual scanning and detection on the solar cells. The purpose is to detect the integrity of the solar cells and remove the defective solar cells, ensuring the lamination quality of the solar cells;
[0021] An operation table is arranged on the machine body. A patch module mechanism is arranged on the operation table. The patch module mechanism performs the lamination operation on the solar cells under the operation of the operation screen. The patch module mechanism automatically adsorbs and laminates the solar cells on the upper solar cell conveying mechanism and transfers and laminates them on the upper bottom plate conveying mechanism. The upper bottom plate conveying mechanism and the upper solar cell conveying mechanism are respectively arranged at the positions corresponding to the patch module mechanism on the operation table. The upper bottom plate conveying mechanism conveys the bottom plates for lamination with the solar cells. The upper solar cell conveying mechanism is located on one side of the upper bottom plate conveying mechanism. The patch module mechanism is located directly above the upper bottom plate conveying mechanism and the upper solar cell conveying mechanism. The laminated solar cells and the bottom plates are discharged together. A bottom plate feed port and a bottom plate discharge port are respectively arranged on the upper bottom plate conveying mechanism. Two lamination areas are respectively arranged on the surface of the bottom plates on the upper bottom plate conveying mechanism. An adhesive layer is arranged at the lamination area positions. In this way, the solar cells can be well laminated on the bottom plates. There are two areas on the bottom plates, so that two groups of solar cells can be laminated simultaneously, greatly improving the lamination efficiency. The bottom plate feed port is arranged near the solar cell conveying mechanism.
Claims
1. Double belt solar panel laminating equipment, including a machine body, characterized in that: An operating component is arranged on the front of the machine body, an operating table is arranged on the machine body, a patch module mechanism is arranged on the operating table, an upper bottom plate conveying mechanism and an upper solar cell conveying mechanism are respectively arranged at positions corresponding to the bonding module mechanism on the operating table, the upper solar cell conveying mechanism is located on one side of the upper bottom plate conveying mechanism, and a bottom plate feed port and a bottom plate discharge port are respectively arranged on the upper bottom plate conveying mechanism.
2. The double-belt solar panel laminating equipment according to claim 1, characterized in that: The patch module mechanism is located directly above the upper base plate conveying mechanism and the upper solar cell conveying mechanism.
3. The double-belt solar panel laminating equipment according to claim 1, characterized in that: The bottom plate surface of the upper bottom plate conveying mechanism is respectively provided with two bonding areas, and an adhesive layer is provided at the bonding area.
4. The double-belt solar panel laminating equipment according to claim 1, characterized in that: The bottom plate feed port is arranged close to the solar panel conveying mechanism.
5. The double-belt solar panel laminating equipment according to claim 1, characterized in that: The operating assembly includes an operating screen and an imaging module. The imaging module is arranged inside the machine body near the upper position, and the operating screen is arranged on the front of the machine body above the operating table.