Poultry chest and cap splitting machine
By designing a poultry breast hood slitting machine including a rack, conveying mechanism, guide frame and cutting mechanism, the problem that existing equipment cannot complete poultry breast hood slitting at one time is solved, and fully automatic and accurate slitting is achieved, and it is suitable for poultry of different sizes.
Patent Information
- Application Number
- CN202422249836.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing poultry slitting equipment cannot complete the slitting of poultry breast caps at one time, and the traditional automated slitting mechanism equipment is complex and cannot adapt to poultry of different sizes.
A poultry breast hood slitting machine is designed, including a rack, a conveying mechanism, a guide frame and a cutting mechanism. The semi-finished product is conveyed to the cutting mechanism through the conveying mechanism, the guide frame is straightened and guided to the bird body, and the cutting mechanism automatically cuts the chest cap. The height of the lift rack is adjustable to suit different sizes of birds.
It realizes fully automatic poultry breast hood slitting, improves cutting accuracy and scope of application, and is suitable for poultry and production lines of different sizes.
Smart Images
Figure CN222982368U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of poultry food processing, and particularly relates to a poultry breast cap slicing machine. Background Art
[0002] White - feather chickens are a type of poultry breed with high growth rates, high feed conversion rates, and excellent meat production. The annual output in our country is in the billions. Due to the large output, the slicing efficiency of white - feather chickens is particularly important.
[0003] In the slicing production line of white - feather chickens, several workstations are usually set up to successively slice each part of the poultry, and most of the slicing processes are carried out manually, which is relatively dangerous; while traditional automated slicing mechanisms have complex equipment and cannot be adjusted for slicing various sizes of poultry; especially for the slicing of the poultry breast cap, that is, after slicing the chicken wings of the white - feather chicken, anatomically cutting the chicken breast while leaving the complete back and legs, existing machinery is difficult to complete the slicing in one go.
[0004] Therefore, a breast cap slicing machine for poultry is needed to solve the above problems. Summary of the Utility Model
[0005] To solve the deficiencies of the existing technology described above, this application provides a breast cap slicing machine for poultry, which can, after cutting the front half of the carcass of a white - feather chicken, separate the rear half of the poultry body along the spine.
[0006] The technical effects to be achieved by this application are realized through the following solutions:
[0007] According to the first aspect of this application, a breast cap slicing machine for poultry is provided, including a frame. The frame is installed at a conveying mechanism. A lifting frame is vertically slidably connected to the frame, and a vertical push rod drives the lifting frame to move up and down. A guiding frame and a cutting mechanism are installed on the lifting frame. The guiding frame is used to align and guide the poultry body. There are two sets of cutting mechanisms, which are respectively fixed to the left and right sides of the guiding frame, and the cutting mechanisms horizontally cut the breast cap of the poultry body.
[0008] Through this solution, the frame is fixed to the conveying mechanism. After the semi - finished product is conveyed to this place by the conveying mechanism, it is guided to the cutting mechanism under the action of the guiding frame and is automatically cut by the cutting mechanism. The lifting frame can adjust the overall height of the cutting mechanism and the guiding frame to adapt to the overall height of the current conveying mechanism, improving the scope of application.
[0009] Preferably, the frame includes a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame, and mounting lugs are provided at the top of the mounting frame.
[0010] With this solution, the mounting frame is fixedly connected to the conveying mechanism through mounting lugs, and the sliding frame is used to mount and adjust the lifting frame.
[0011] Preferably, a guide rail is provided inside the sliding frame, and pulleys are arranged oppositely on the lifting frame. The pulleys are clamped to the guide rail, and one end of the vertical push rod is fixed to the mounting frame and the other end is connected to the top of the lifting frame.
[0012] With this solution, it plays a role in guiding and stabilizing the vertical movement of the lifting frame, ensuring the accuracy of its position. The vertical push rod is, for example, an electric push cylinder, which can perform fine adjustment of the height to adapt to the cutting of different types and sizes of poultry; the lifting frame is connected by rolling of the pulleys, which can reduce wear and improve the service life.
[0013] Preferably, the cutting mechanism includes a power motor and a blade. The power motor is fixed to the lifting frame, the blade is fixed to the rotating shaft of the power motor, and the blade is located on both sides of the guide frame.
[0014] With this solution, under the guiding action of the guide frame, the poultry is extruded onto the blade, and the rotation of the blade realizes the cutting of the poultry carcass.
[0015] Preferably, the guide frame includes a body-piercing guide rail and a supporting guide frame. The body-piercing guide rail is fixed to the lifting table, and the lifting table is used to adjust the height of the body-piercing guide rail. The supporting guide frame is rotatably connected to the lifting frame and is used to correct the poultry body.
[0016] With this solution, the lifting table can adjust the cutting position of the poultry body and the error generated during equipment installation to ensure the cutting quality; the body-piercing guide rail fixes and limits the poultry body in a way that penetrates the poultry body, accurately guides it to the cutting point to separate the poultry breast cap from the poultry body; the supporting guide frame naturally corrects the poultry body, guides it to the entrance of the body-piercing guide rail, and then correctly cuts into the poultry body.
[0017] Preferably, a protective cover is sleeved on the blade, and a guiding part is provided at the front end of the side of the protective cover close to the body-piercing guide rail.
[0018] With this solution, the protective cover can protect the installation and adjustment of personnel; and can avoid the splashing of blood and water during the cutting process from affecting the safety of electrical equipment; the guiding part can guide the non-cutting part to improve the cutting accuracy.
[0019] Preferably, a collection hopper is fixed to the bottom of the lifting frame.
[0020] According to an embodiment of the present application, the beneficial effects of using the poultry chest cap cutting machine of the present application are as follows: it can be installed on the poultry conveyor line to achieve fully automatic cutting of poultry chest caps. Moreover, due to the setting of the guiding frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of different sizes of poultry and different production lines, and improve the application range of this device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0022] Figure 1 It is a schematic structural diagram of a poultry chest cap cutting machine in an embodiment of the present application;
[0023] Figure 2 It is Figure 1 the front view structural schematic diagram of the poultry chest cap cutting machine;
[0024] Figure 3 It is Figure 1 the side view structural schematic diagram of the poultry chest cap cutting machine;
[0025] Figure 4 It is Figure 1 the top view structural schematic diagram of the poultry chest cap cutting machine;
[0026] Figure 5 It is Figure 1 the structural schematic diagram of the guiding frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] To make the purpose, technical solutions and advantages of the present application clearer, the following will clearly and completely describe the technical solutions of the present application in combination with specific embodiments and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0028] Such as Figure 1As shown in the figure, the poultry chest cap cutting machine in an embodiment of the present application includes a frame, the frame is installed at the conveying mechanism, a lifting frame 200 is vertically slidably connected to the frame, and a vertical push rod 210 drives the lifting frame 200 to move up and down, and a cutting mechanism 300 is installed on the lifting frame 200; a guiding frame 400 and a cutting mechanism 300 are installed on the lifting frame 200, the guiding frame 400 is used to straighten and guide the poultry body, there are two sets of the cutting mechanisms 300 and they are respectively fixed to the left and right sides of the guiding frame 400, and the cutting mechanism 300 horizontally cuts the chest cap of the poultry body.
[0029] Through the solution of this embodiment, the frame is fixed to the conveying mechanism. After the conveying mechanism conveys the semi-finished product to this place, it is guided to the cutting mechanism 300 under the action of the guiding frame 400, and the cutting is completed automatically by the cutting mechanism 300. The lifting frame 200 can adjust the overall height of the cutting mechanism 300 and the guiding frame 400 to adapt to the overall height of the current conveying mechanism, improving the scope of application.
[0030] The shape and position of the guiding frame 400 can adjust the running direction of the poultry body, position and limit the poultry body, and ensure that the cutting size meets the cutting requirements.
[0031] In an embodiment of the present application, the frame includes a vertically arranged sliding frame 110 and an installation frame 120 horizontally fixed to the top of the sliding frame 110, and an installation lifting lug 121 is arranged on the top of the installation frame 120. The installation frame 120 is fixedly connected to the conveying mechanism through the installation lifting lug 121, and the sliding frame 110 is used to install and adjust the lifting frame 200. The setting of the installation lifting lug 121 can flexibly and safely fix the installation position and the fixed position of the equipment, and uniformly adjust the corresponding position dimensions of each single cutting part.
[0032] In an embodiment of the present application, a guiding rail 111 is arranged inside the sliding frame 110, the lifting frame 200 is slidably connected to the guiding rail 111, one end of the vertical push rod 210 is fixed to the installation frame 120, and the other end is connected to the top of the lifting frame 200. It plays a role in guiding and stabilizing the vertical movement of the lifting frame 200, ensuring the accuracy of its position. The vertical push rod 210 is, for example, an electric push cylinder, which can perform fine adjustment of the height to adapt to the cutting of different types and sizes of poultry.
[0033] Relatively arranged pulleys 230 are arranged on the lifting frame 200, and the pulleys 230 are clamped to the guiding rail 111. Through the rolling connection of the pulleys 230 on the lifting frame 200, the wear can be reduced and the service life can be improved.
[0034] In an embodiment of the present application, there are two sets of cutting mechanisms 300, each including a power motor 310 and a blade 320. The power motor 310 is fixed to the lifting frame 200, and the blade 320 is fixed to the rotating shaft of the power motor 310. The blade 320 is located on both the left and right sides of the guiding frame 400. Under the guiding action of the guiding rail 111, the poultry is extruded onto the blade 320, and the rotation of the blade 320 realizes the cutting of the poultry carcass.
[0035] Made of high-quality stainless steel alloy material, the blade 320 is sharp and durable, used for cutting the chest cap, achieving precise cutting and ensuring the next-step sub-cutting of the cut body.
[0036] A baffle is provided on the outer side of the blade 320, which can not only further position the poultry body but also prevent it from falling to the side after sub-cutting.
[0037] In an embodiment of the present application, the guiding frame 400 includes a body-piercing guiding rail 410 and a supporting guiding frame 420. The body-piercing guiding rail 410 is fixed to the lifting platform 430, and the lifting platform 430 is used to adjust the height of the body-piercing guiding rail 410. The supporting guiding frame 420 is rotatably connected to the lifting frame 200 and is used to correct the poultry body.
[0038] The lifting platform 430 can adjust the sub-cutting position of the poultry body and the error generated during equipment installation, ensuring the sub-cutting quality; the body-piercing guiding rail 410 fixes and limits the poultry body in a way that penetrates the poultry body, accurately guiding it to the cutting point to separate the chest cap of the poultry body from the poultry body; the supporting guiding frame 420 naturally corrects the poultry body, guides it to the entrance of the body-piercing guiding rail 410, and then correctly cuts into the poultry body.
[0039] The lifting platform 430 is, for example, one of a cylinder, an electric cylinder, or an oil cylinder. In this embodiment, a servo electric cylinder is used, which can accurately control the vertical height to facilitate adjustment to the optimal position.
[0040] In an embodiment of the present application, a protective cover 330 is sleeved on the blade 320. A guiding portion 331 is provided at the front end of the side of the protective cover 330 close to the body-piercing guiding rail 410. The protective cover 330 can protect personnel during installation and adjustment; moreover, it can prevent splashing of blood and water during the cutting process from affecting the safety of electrical equipment; the guiding portion 331 can guide the non-cutting part to improve the cutting accuracy.
[0041] In an embodiment of the present application, a collection hopper 220 is fixed to the bottom of the lifting frame 200. This ensures that the dropping points of the products are consistent, facilitating the centralized loading onto trays or centralized transportation of the products.
[0042] According to an embodiment of the present application, the beneficial effects of using the poultry chest cap cutting machine of the present application are as follows: it can be installed on the poultry conveyor line to achieve fully automatic cutting of poultry chest caps. Moreover, due to the setting of the guide frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of different sizes of poultry and different production lines, and improve the applicable range of this device.
[0043] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0044] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0045] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above drawings are used to distinguish similar objects and do not necessarily have to be used to describe a specific order or sequence. It should be understood that such terms can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0046] In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or devices.
[0047] For ease of description, spatial relative terms, such as "above", "over", "on the upper surface", "upper", etc., may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figures. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, a device described as "above" or "over" other devices or structures will then be oriented "below" or "under" the other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device may also be otherwise oriented, such as rotated 90 degrees or at other orientations, and the corresponding explanations of the spatial relative descriptions used herein will be made.
[0048] In the foregoing detailed description, reference has been made to the accompanying drawings, which form a part hereof. In the drawings, like symbols typically identify like components, unless the context indicates otherwise. The illustrated embodiments described in the detailed description, the drawings, and the claims are not meant to be limiting. Other embodiments may be used and other changes may be made without departing from the spirit or scope of the subject matter presented herein.
[0049] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A poultry breast cap cutting machine, comprising a frame, the frame being mounted to a conveying mechanism, characterized in that: The frame is vertically slidably connected with a lifting frame, and a vertical push rod drives the lifting frame to move up and down. A guide frame and a cutting mechanism are installed on the lifting frame. The guide frame is used to align and guide the poultry body. The cutting mechanism has two sets and is respectively fixed to the left and right sides of the guide frame. The cutting mechanism horizontally cuts the breast cap of the poultry body.
2. The poultry breast cap cutting machine according to claim 1, characterized in that: The frame comprises a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame, and the top of the mounting frame is provided with a mounting lug.
3. The poultry breast cap cutting machine according to claim 2, characterized in that: A guide rail is arranged on the inner side of the sliding frame, and pulleys arranged opposite to each other are arranged on the lifting frame. The pulleys clamp the guide rails, and one end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting frame.
4. The poultry breast cap cutting machine according to claim 1, characterized in that: The cutting mechanism comprises a power motor and a blade. The power motor is fixed to the lifting frame, and the blade is fixed to the rotating shaft of the power motor. The blade is located on the left and right sides of the guide frame.
5. The poultry breast cap cutting machine according to claim 4, characterized in that: The guide frame includes a through-body guide rail and a supporting guide frame. The through-body guide rail is fixed to a lifting platform. The lifting platform is used to adjust the height of the through-body guide rail. The supporting guide frame is rotatably connected to the lifting frame for correcting the poultry body.
6. The poultry breast cap cutting machine according to claim 5, characterized in that: A protective cover is sleeved on the blade, and a guide portion is arranged at the front end of one side of the protective cover close to the through-body guide rail.
7. The poultry breast cap cutting machine according to claim 1, characterized in that: A collecting hopper is fixed at the bottom of the lifting frame.