Tea oil processing precipitate filtering device

By designing a tea oil processing sediment filter device with float ball, moving rod, limit plate, contact sensor and controller, automatic cleaning of sediment is achieved, solving the problems of reduced filter permeability and tea oil spill caused by precipitation accumulation, ensuring the quality of tea oil and the normal operation of the device.

CN222983935UActive Publication Date: 2025-06-17XINGGUO ZHEGAN CAMELLIA OIL DEV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422165266.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

During the precipitate filtration and removal process of existing tea oil processing equipment, the accumulation of precipitates leads to a decrease in the permeability of the filter mesh, affecting the effectiveness of the device, and may cause tea oil to spill.

Method used

A tea oil processing sediment filtration device is designed to automatically clean the sediment by setting up float balls, moving rods, limit plates, contact sensors and controllers. When the sediment accumulates to a certain extent, the float ball drives the moving rod and the limit plate to rise, and the contact sensor transmits a signal to the controller, controls the cylinder to drive the piston rod to drive the scraper to move, pushing impurities into the slag collection frame.

Benefits of technology

Automatic cleaning after the sediment has accumulated to a certain level is achieved, avoiding the problem of tea oil spill caused by untimely cleaning, and ensuring the normal operation of the filtration device and the quality of tea oil.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222983935U_ABST
    Figure CN222983935U_ABST
Patent Text Reader

Abstract

The utility model discloses a tea oil processing sediment filtering device which comprises a collecting frame, a first supporting rod is fixedly connected to the lower surface in the collecting frame, a filtering frame is fixedly connected to the upper surface of the first supporting rod, a fixing block is fixedly connected to the upper surface of the side wall of the filtering frame, and a vertically-through round hole is formed in the upper surface of the fixing block. A movable rod is slidably connected to the cylindrical surface of a vertically-through round hole of the fixed block, a floating ball is fixedly connected to the lower surface of the movable rod, the floating ball is located in the filter frame, a limiting plate is fixedly connected to the upper surface of the movable rod, a supporting plate is fixedly connected to the upper surface of the fixed block, and the supporting plate is in an L shape; the lower surface of the horizontal part of the supporting plate is fixedly connected with a contact type sensor, the contact type sensor is located over the limiting plate, and the upper surface of the fixing block is fixedly connected with a controller. By means of the structure, sediments can be automatically cleaned after being accumulated to a certain degree, and the situation that cleaning is not timely is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of camellia oil processing, in particular to a filtering device for camellia oil processing sediment. Background Technique

[0002] Camellia oil, also known as camellia seed oil, is a pure natural high-grade edible vegetable oil extracted from the mature seeds of Camellia oleifera Abel, a plant of the genus Camellia in the family Theaceae. It is golden yellow or light yellow in color, pure in quality, clear and transparent, with a fresh fragrance and a pure taste. Camellia oleifera is commonly known as camellia, wild tea, and white flower tea, and is a unique high-quality oil-bearing plant in China. When camellia oil is left standing for a period of time, especially when the temperature drops, a large amount of sediment will precipitate. The main components of camellia oil sediment are mechanical impurities, water-soluble impurities such as phospholipids and water, and also contain a considerable amount of fat-soluble substances, including free fatty acids, aldehydes and other low-molecular substances. Camellia oil sediment not only affects the color of camellia oil, but also affects the taste, shelf life and quality of camellia oil. Therefore, the pressed camellia oil needs to be filtered to remove sediment.

[0003] When the existing camellia oil is filtered to remove sediment, the sediment contained in the camellia oil will adhere to the inner surface of the filter screen. When the sediment accumulates to a certain amount, it will reduce the camellia oil permeability, thus affecting the use effect of the device. At this time, it is necessary to clean the sediment accumulated on the filter screen to ensure the camellia oil permeability. However, workers cannot know exactly when to clean it. Once the cleaning is not timely, the amount of camellia oil flowing into the filtering device will be greater than the amount flowing out of the filter screen, resulting in camellia oil overflow. Content of the Utility Model

[0004] The utility model provides a filtering device for camellia oil processing sediment, which can automatically clean the sediment after it accumulates to a certain extent, avoiding the situation of untimely cleaning.

[0005] To achieve the above object, a tea oil processing sediment filtration device is provided, including a collection frame. The lower surface of the inner part of the collection frame is fixedly connected to a first support rod, and the upper surface of the first support rod is fixedly connected to a filtration frame. The upper surface of the side wall of the filtration frame is fixedly connected to a fixed block. The upper surface of the fixed block is provided with a vertically penetrating circular hole. A moving rod is slidably connected to the cylindrical surface of the vertically penetrating circular hole of the fixed block. The lower surface of the moving rod is fixedly connected to a floating ball, and the floating ball is inside the filtration frame. The upper surface of the moving rod is fixedly connected to a limiting plate. The upper surface of the fixed block is fixedly connected to a support plate, and the support plate is L-shaped. The lower surface of the horizontal part of the support plate is fixedly connected to a contact sensor, and the contact sensor is directly above the limiting plate. The upper surface of the fixed block is fixedly connected to a controller, and the controller is electrically connected to the contact sensor. By providing the filtration frame, it is convenient to filter the tea oil. By providing the floating ball and the moving rod, it is convenient to display the water level in the filtration frame. By providing the limiting plate, it is convenient to determine the lowest position of the floating ball in the filtration frame. By providing the contact sensor, it is convenient to contact the limiting plate and transmit this information to the controller. By providing the controller, it is convenient to receive the information from the contact sensor to control the movement of the cylinder.

[0006] According to the tea oil processing sediment filtration device described above, a side plate is fixedly connected to the side surface of the collection frame, and a second support rod is fixedly connected to the upper surface of the side plate.

[0007] According to the tea oil processing sediment filtration device described above, a cylinder is fixedly connected to the upper surface of the second support rod, and the cylinder is electrically connected to the controller. By providing the cylinder, it is convenient to drive the piston rod and the scraper to move, so as to push the impurities accumulated at the bottom of the filtration frame into the slag collection frame, thereby ensuring the filtration effect of the filtration frame.

[0008] According to the tea oil processing sediment filtration device described above, the output end of the cylinder is fixedly connected to a piston rod. A through circular hole is provided on the side surface of the filtration frame, and the piston rod passes through the through circular hole of the filtration frame. The top end of the piston rod is fixedly connected to a scraper, and the lower surface of the scraper contacts the lower surface of the filtration frame.

[0009] According to the tea oil processing sediment filtration device described above, a sealing ring is fixedly connected to the cylindrical surface of the through circular hole of the filtration frame, and the inner cylindrical surface of the sealing ring is in close contact with the cylindrical surface of the piston rod.

[0010] According to the tea oil processing sediment filtration device described above, a vertically penetrating groove is provided on the upper surface of the filtration frame, and a slag collection frame is provided in the vertically penetrating groove of the filtration frame. The upper surface of the slag collection frame coincides with the lower surface inside the filtration frame. By providing the slag collection frame, it is convenient to temporarily store the filtered impurities.

[0011] According to the tea oil processing sediment filtering device described above, a handle is fixedly connected to the edge of the upper surface of the slag collection frame away from the scraper, legs are fixedly connected to the lower surface of the collection frame, and rollers are provided at the bottoms of the legs.

[0012] According to the tea oil processing sediment filtering device described above, a first outflow pipe is provided on the lower surface of the collection frame, a stop valve is fixedly connected to the lower surface of the first outflow pipe, and the other end of the stop valve is fixedly connected to a second outflow pipe. The stop valve is provided to facilitate controlling the outflow of the filtered tea oil in the collection frame.

[0013] The beneficial effects of the present utility model: By providing a controller, a moving rod, a floating ball, a limiting plate, and a contact sensor, it is possible to automatically clean the sediment after it accumulates to a certain extent, avoiding the situation of untimely cleaning.

[0014] Additional aspects and advantages of the present utility model will be partially given in the following description, partially will become apparent from the following description, or will be understood through the practice of the present utility model. Description of the Drawings

[0015] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0016] Figure 1 It is a schematic diagram of the overall structure of a tea oil processing sediment filtering device of the present utility model;

[0017] Figure 2 It is a schematic diagram of the internal structure of the filtering frame of a tea oil processing sediment filtering device of the present utility model;

[0018] Figure 3 It is a schematic diagram of the sectional structure of the piston rod of a tea oil processing sediment filtering device of the present utility model passing through the filtering frame;

[0019] Figure 4 It is a schematic diagram of the sectional structure of the installation position of the slag collection frame of a tea oil processing sediment filtering device of the present utility model;

[0020] Figure 5 It is an enlarged view of the partial structure at A of a tea oil processing sediment filtering device of the present utility model.

[0021] Legend Explanation:

[0022] 1. Collection box; 2. First support rod; 3. Slag collection box; 4. Filter box; 5. Fixed block; 6. Piston rod; 7. Cylinder; 8. Second support rod; 9. Side plate; 10. Leg; 11. Roller; 12. First outflow pipe; 13. Stop valve; 14. Controller; 15. Second outflow pipe; 16. Scraper; 17. Handle; 18. Sealing ring; 19. Floating ball; 20. Moving rod; 21. Limiting plate; 22. Contact sensor; 23. Support plate. Detailed implementation manners

[0023] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be construed as a limitation on the protection scope of the present utility model.

[0024] Referring to Figures 1 to 5 , an embodiment of a tea oil processing sediment filtering device of the present utility model includes a collection box 1. The lower surface of the inner part of the collection box 1 is fixedly connected with a first support rod 2. The upper surface of the first support rod 2 is fixedly connected with a filter box 4. The upper surface of the side wall of the filter box 4 is fixedly connected with a fixed block 5. There is a vertically penetrating round hole on the upper surface of the fixed block 5. The cylindrical surface of the vertically penetrating round hole of the fixed block 5 is slidably connected with a moving rod 20. The lower surface of the moving rod 20 is fixedly connected with a floating ball 19. The floating ball 19 is inside the filter box 4. The upper surface of the moving rod 20 is fixedly connected with a limiting plate 21. The upper surface of the fixed block 5 is fixedly connected with a support plate 23. The support plate 23 is L-shaped. The lower surface of the horizontal part of the support plate 23 is fixedly connected with a contact sensor 22. The contact sensor 22 is directly above the limiting plate 21. The upper surface of the fixed block 5 is fixedly connected with a controller 14. The controller 14 and the contact sensor 22 are electrically connected. When the limiting plate 21 and the contact sensor 22 are in contact, the contact sensor 22 will transmit this signal to the controller 14, and the controller 14 will control the cylinder 7 to drive the piston rod 6 to move, thereby driving the scraper 16 to move and pushing the impurities accumulated at the bottom of the filter box 4 into the slag collection box 3. When the lower surface of the limiting plate 21 contacts the upper surface of the fixed block 5, the floating ball 19 is at the lowest position. At this time, the bottom height of the floating ball 19 is greater than the height of the upper surface of the scraper 16. The moving rod 20 and the limiting plate 21 are both made of lightweight materials. The bottom of the filter box 4 is provided with filter holes.

[0025] The upper surface of the slag collection box 3 is fixedly connected with a handle 17 at the edge far from the scraper 16. The lower surface of the collection box 1 is fixedly connected with legs 10. The bottom of the legs 10 is provided with rollers 11. The lower surface of the collection box 1 is provided with a first outflow pipe 12. The lower surface of the first outflow pipe 12 is fixedly connected with a stop valve 13. The other end of the stop valve 13 is fixedly connected with a second outflow pipe 15. The rollers 11 have a self-locking function.

[0026] The upper surface of the filter box 4 is provided with a vertically penetrating groove, and a slag collection box 3 is arranged in the vertically penetrating groove of the filter box 4. The upper surface of the slag collection box 3 coincides with the lower surface inside the filter box 4.

[0027] A side plate 9 is fixedly connected to the side surface of the collection box 1. The upper surface of the side plate 9 is fixedly connected to a second support rod 8. The upper surface of the second support rod 8 is fixedly connected to a cylinder 7, and the cylinder 7 is electrically connected to the controller 14.

[0028] The output end of the cylinder 7 is fixedly connected to a piston rod 6. A through-round hole is arranged on the side surface of the filter box 4. The piston rod 6 passes through the through-round hole of the filter box 4. The top end of the piston rod 6 is fixedly connected to a scraper 16. The lower surface of the scraper 16 contacts the lower surface of the filter box 4. The cylindrical surface of the through-round hole of the filter box 4 is fixedly connected to a sealing ring 18. The inner cylindrical surface of the sealing ring 18 is in close contact with the cylindrical surface of the piston rod 6. The scraper 16 will not contact the handle 17 during the movement process.

[0029] Working principle: When impurities accumulate at the bottom of the filter box 4, the filtration efficiency will decrease. When the tea oil flowing into the filter box 4 is greater than the tea oil flowing out of the filter box 4, the liquid level in the filter box 4 will rise. The floating ball 19 drives the moving rod 20 and the limit plate 21 to rise under the influence of buoyancy. When the limit plate 21 contacts the contact sensor 22, the contact sensor 22 transmits this signal to the controller 14. Subsequently, the controller 14 controls the cylinder 7 to drive the piston rod 6 to drive the scraper 16 to move, pushing the impurities accumulated at the bottom of the filter box 4 into the slag collection box 3, and then returning to the original position. At this time, the filtration efficiency of the filter box 4 is restored, and the liquid level in the filter box 4 drops accordingly, and the floating ball 19, the moving rod 20, and the limit plate 21 drop accordingly.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. A tea oil processing sediment filtering device, characterized in that: The invention comprises a collecting frame (1), wherein the lower surface of the collecting frame (1) is fixedly connected to a first supporting rod (2), the upper surface of the first supporting rod (2) is fixedly connected to a filtering frame (4), the upper surface of the side wall of the filtering frame (4) is fixedly connected to a fixing block (5), the upper surface of the fixing block (5) is provided with a vertically penetrating circular hole, the cylindrical surface of the vertically penetrating circular hole of the fixing block (5) is slidably connected to a moving rod (20), the lower surface of the moving rod (20) is fixedly connected to a floating ball (19), and the floating ball (19) is fixedly connected to the filtering frame. (4) Inside, the upper surface of the moving rod (20) is fixedly connected to the limit plate (21), the upper surface of the fixed block (5) is fixedly connected to the support plate (23), the support plate (23) is L-shaped, the lower surface of the horizontal part of the support plate (23) is fixedly connected to the contact sensor (22), the contact sensor (22) is directly above the limit plate (21), the upper surface of the fixed block (5) is fixedly connected to the controller (14), and the controller (14) and the contact sensor (22) are electrically connected.

2. A tea oil processing sediment filtering device according to claim 1, characterized in that: The side surface of the collecting frame (1) is fixedly connected to the side plate (9), and the upper surface of the side plate (9) is fixedly connected to the second supporting rod (8).

3. A tea oil processing sediment filtering device according to claim 2, characterized in that: The upper surface of the second support rod (8) is fixedly connected to the cylinder (7), and the cylinder (7) is electrically connected to the controller (14).

4. The tea oil processing sediment filtering device according to claim 3, characterized in that: The output end of the cylinder (7) is fixedly connected to a piston rod (6), a through circular hole is provided on the side surface of the filter frame (4), the piston rod (6) passes through the through circular hole of the filter frame (4), the top end of the piston rod (6) is fixedly connected to a scraper (16), and the lower surface of the scraper (16) is in contact with the lower surface of the filter frame (4).

5. The tea oil processing sediment filtering device according to claim 4, characterized in that: The cylindrical surface of the through hole of the filter frame (4) is fixedly connected to a sealing ring (18), and the inner cylindrical surface of the sealing ring (18) is in close contact with the cylindrical surface of the piston rod (6).

6. The tea oil processing sediment filtering device according to claim 1, characterized in that: The upper surface of the filter frame (4) is provided with a vertically penetrating groove, a slag collecting frame (3) is provided in the vertically penetrating groove of the filter frame (4), and the upper surface of the slag collecting frame (3) overlaps with the inner lower surface of the filter frame (4).

7. The tea oil processing sediment filtering device according to claim 6, characterized in that: The upper surface of the slag collecting frame (3) is fixedly connected to a handle (17) at an edge of one side away from the scraper (16), and the lower surface of the collecting frame (1) is fixedly connected to a support leg (10), and a roller (11) is provided at the bottom of the support leg (10).

8. The tea oil processing sediment filtering device according to claim 1, characterized in that: A first outflow pipe (12) is provided on the lower surface of the collection frame (1); the lower surface of the first outflow pipe (12) is fixedly connected to a stop valve (13); the other end of the stop valve (13) is fixedly connected to a second outflow pipe (15).