Bidirectional complementary eccentric pressing plate extrusion type crusher

By designing a two-way complementary eccentric pressure plate extrusion assembly in the crusher, the crushing stroke is ensured to be maximized, and the existing jaw crusher problems are solved, and large crushing ratio and high-efficiency crushing are achieved.

CN222984432UActive Publication Date: 2025-06-17ANHUI SLOMAN ENG MASCH CO LTD
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Patent Information

Application Number
CN202421701647.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-17
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

When existing jaw crushers crush materials, the crushing strokes of the inlet and outlets are unbalanced, resulting in low crushing efficiency and small crushing ratio, which increases the load of the subsequent crushing process.

Method used

A two-way complementary eccentric press plate extrusion crusher is designed, and by installing the first eccentric extrusion assembly and the second eccentric extrusion assembly with complementary positions on the frame, a "V"-shaped crushing cavity structure is formed to ensure that the crushing stroke from the inlet port to the outlet port is maximized.

Benefits of technology

A large crushing ratio (up to 15), improved crushing efficiency, reduced asset investment and energy consumption, reduced consumables usage, and achieved energy conservation and emission reduction effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-way complementary eccentric pressing plate extrusion type crusher which comprises a rack, a first eccentric extrusion assembly and a second eccentric extrusion assembly, the first eccentric extrusion assembly and the second eccentric extrusion assembly are installed on the rack, and each of the first eccentric extrusion assembly and the second eccentric extrusion assembly comprises an eccentric shaft, a driving jaw and an adjusting assembly. The eccentric shaft is rotatably sleeved on the rack, the eccentric shaft is movably sleeved with a driving jaw, the front surface of the driving jaw is provided with a tooth plate, an adjusting assembly is arranged in the rack, the adjusting assembly comprises an adjusting base, an adjusting block and a toggle plate seat are arranged in the adjusting base, the toggle plate seat is connected with one end of a toggle plate, and the other end of the toggle plate is connected with the driving jaw; the adjusting base is connected with one end of a supporting spring, the other end of the supporting spring is connected with one end of a spring pull rod, the other end of the spring pull rod is hinged to the driving jaw, it is mainly guaranteed that the crushing stroke of the feeding port and the crushing stroke of the discharging port reach the maximum, materials can be fully extruded through the sufficient crushing stroke, and efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushers, in particular to a two-way complementary eccentric pressing plate extrusion crusher. Background Art

[0002] A crusher, also known as a stone crusher, is a crushing machine that can crush the mined raw ore into small particles through extrusion, bending and other methods during the processing of metal and non-metal ores. Product classification: jaw crusher, gyratory crusher, cone crusher, roll crusher, hammer crusher, impact crusher, etc. There are two types of jaw crushers in the prior art: simple pendulum jaw crusher and compound pendulum jaw crusher. The components directly contacting the material of these two crushers are both composed of a fixed pressing plate and a moving pressing plate. When the simple pendulum jaw crusher crushes the material, the crushing and extrusion stroke at the feeding port is very small, and the crushing stroke at the discharging port reaches the maximum. Therefore, although the crushing ratio is relatively larger than that of the compound pendulum jaw crusher, the crushing efficiency is low. When the compound pendulum jaw crusher crushes the material, the crushing and extrusion stroke at the feeding port can reach the maximum, but the crushing ratio is low. The closer to the discharging port, the smaller the crushing stroke, and finally it is almost impossible to crush the material. Although the crushing efficiency is better than that of the simple pendulum jaw crusher, the crushing ratio is low, which will increase the load of the subsequent crushing process and thus require more crushers to work. Content of the Utility Model

[0003] Aiming at the above-mentioned prior art, the utility model provides a two-way complementary eccentric pressing plate extrusion crusher, which mainly ensures that the two crushing and extrusion plates can always ensure that the crushing stroke reaches the maximum during the whole crushing process, and there is enough crushing stroke to fully extrude the material, so as to achieve a large crushing ratio, improve the efficiency and reduce the use cost.

[0004] To achieve the above object, the technical solution of the embodiment of the utility model is realized as follows:

[0005] A two-way complementary eccentric pressing plate extrusion crusher, comprising a frame, a first eccentric extrusion assembly and a second eccentric extrusion assembly. Both the first eccentric extrusion assembly and the second eccentric extrusion assembly include an eccentric shaft, a movable jaw and an adjustment assembly. The movable jaws of the first eccentric extrusion assembly and the second eccentric extrusion assembly are rotationally symmetrically installed on the frame. The eccentric shaft is rotatably sleeved on the frame. The middle part of the eccentric shaft is movably sleeved with the movable jaw. A tooth plate is provided on the front surface of the movable jaw. The adjustment assembly is connected to the inner side of the frame. The eccentric shaft is rotatably sleeved on the frame. The middle part of the eccentric shaft is movably sleeved with the movable jaw. A tooth plate is provided on the front surface of the movable jaw. The adjustment assembly is provided on the inner side of the frame. The adjustment assembly includes an adjustment base. A wedge-shaped adjustment block and an elbow plate seat are provided in the adjustment base. One end of an elbow plate is movably connected to the elbow plate seat. The other end of the elbow plate is movably connected to the movable jaw. One end of a support spring is fixedly connected below the adjustment base. The other end of the support spring is fixedly connected to one end of a spring pull rod. The other end of the spring pull rod is hinged to the movable jaw.

[0006] Further, the frame includes a connecting plate, a reinforcing rod and a bearing vertical plate. Both ends of the connecting plate are fixedly connected to the upper surface of the bearing vertical plate. The reinforcing rod is fixedly connected to the inner sides of the two bearing vertical plates.

[0007] Further, the frame is provided with a driving motor. A first belt pulley is provided at the output end of the driving motor. Second belt pulleys and third belt pulleys are respectively provided at both ends of the eccentric shaft of the first eccentric extrusion assembly. A fourth belt pulley is provided on the eccentric shaft of the second eccentric extrusion assembly. The first belt pulley is in transmission cooperation with the second belt pulley through a first belt. The third belt pulley and the fourth belt pulley are in transmission cooperation through a second belt.

[0008] Further, the tooth plate is provided with a plurality of rows of teeth. Grooves are provided between the rows of teeth.

[0009] Further, an adjustment thread is provided at the end of the spring pull rod away from the movable jaw, and a nut is sleeved thereon.

[0010] Further, a flywheel is fixedly provided on the eccentric shaft of the second eccentric extrusion assembly.

[0011] Further, a guard plate is provided on the inner side of the frame. The guard plate covers the movable jaw and the eccentric shaft along the axial direction of the eccentric shaft.

[0012] Further, the frame is provided with a first bolt, and the first bolt is connected to the wedge-shaped adjustment block.

[0013] Further, the guard plate is hinged to the frame, and the frame is provided with a second bolt.

[0014] The beneficial effects of the present utility model are as follows: By providing a first eccentric extrusion assembly and a second eccentric extrusion assembly with complementary positions to cooperate with each other to crush stones, the crushing stroke is increased, and the whole process from the feeding port to the discharging port is fully extruded. While achieving a large crushing ratio, the production capacity is not reduced. The crushing ratio of the existing jaw crusher is 3 - 5, while the highest crushing ratio of this application can reach 15. The main thing is to ensure that the crushing stroke reaches the maximum, and there is enough crushing stroke to fully extrude the material, achieving a large crushing ratio and improving efficiency, thereby reducing asset investment, reducing energy consumption, reducing the consumption of consumables, and achieving energy conservation and emission reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of a two-way complementary eccentric pressing plate extrusion crusher in an embodiment of the present application;

[0016] Figure 2 is a sectional view of a two-way complementary eccentric pressing plate extrusion crusher in an embodiment of the present application;

[0017] Figure 3 is a sectional view of an eccentric extrusion assembly in an embodiment of the present application;

[0018] Figure 4 is a schematic structural diagram of a two-way complementary eccentric pressing plate extrusion crusher in an embodiment of the present application;

[0019] Figure 5 is a top view of a two-way complementary eccentric pressing plate extrusion crusher in an embodiment of the present application;

[0020] Explanation of the reference numerals in the drawings:

[0021] 1 Frame, 2 First eccentric extrusion assembly, 3 Second eccentric extrusion assembly, 4 Eccentric shaft, 5 Active jaw, 6 Adjusting assembly, 7 Tooth plate, 8 Adjusting base, 9 Wedge-shaped adjusting block, 10 Toggle plate seat, 11 Toggle plate, 12 Support spring, 121 Spring pull rod, 13 Connecting plate, 14 Reinforcing rod, 15 Bearing vertical plate, 16 Driving motor, 17 First belt pulley, 18 Second belt pulley, 19 Third belt pulley, 20 Fourth belt pulley, 201 First belt, 202 Second belt, 21 Row of teeth, 22 Groove, 23 Adjusting thread, 24 Nut, 25 Flywheel, 26 Guard plate, 27 First bolt, 28 Second bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solution of the present utility model will be further elaborated in detail below in conjunction with the accompanying drawings of the specification and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. In the following description, the expression "some embodiments" describes a subset of all possible embodiments, but it should be understood that "some embodiments" may be the same subset or different subsets of all possible embodiments and may be combined with each other without conflict.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "inner", "outer", "left", "right", "rotationally symmetric" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0024] Embodiment 1

[0025] Refer to the appendix Figures 1-5, this application provides a two-way complementary eccentric pressing plate extrusion crusher, which includes a frame 1, a first eccentric extrusion assembly 2 and a second eccentric extrusion assembly 3. Both the first eccentric extrusion assembly 2 and the second eccentric extrusion assembly 3 include an eccentric shaft 4, a movable jaw 5 and an adjustment assembly 6. The movable jaw 5 of the first eccentric extrusion assembly 2 and the movable jaw 5 of the second eccentric extrusion assembly 3 are rotationally symmetrically installed on the frame 1 to form complementary positions, constituting a "V"-shaped crushing cavity structure. The eccentric shaft 4 is rotatably sleeved on the frame 1. Further, the eccentric shaft 4 of the first eccentric extrusion assembly 2 is installed on the upper part of the frame 1, and the eccentric shaft 4 of the second eccentric extrusion assembly 3 is installed on the lower part of the frame 1. The middle part of the eccentric shaft 4 is movably sleeved with the movable jaw 5. A tooth plate 7 is provided on the front surface of the movable jaw 5, and the tooth plate 7 is used for crushing stones. The adjustment assembly 6 is provided inside the frame 1. The adjustment assembly 6 includes an adjustment base 8. A wedge-shaped adjustment block 9 and an elbow plate seat 10 are movably provided inside the adjustment base 8. One end of an elbow plate 11 is movably connected to the elbow plate seat 10, and the other end of the elbow plate 11 is movably connected to the movable jaw 5. The axial thickness of the wedge-shaped adjustment block 9 gradually changes, and the wedge-shaped adjustment block 9 can be axially moved by an external force. The moving direction of the wedge-shaped adjustment block 9 is perpendicular to the supporting direction of the elbow plate 11;When the wedge-shaped adjusting block 9 moves axially, the wedge-shaped adjusting block 9 forces the toggle seat 10 to move along the supporting direction of the toggle 11, which can be used to adjust the advance and retreat of the movable jaw 5 to realize the adjustment of the discharge opening size. The toggle 11 can transmit power, support the lower end of the movable jaw 5 to swing, and play a safety role. When difficult-to-break materials enter the crushing cavity, the toggle 11 breaks first, thereby protecting valuable parts of the machine (such as the movable jaw 5, etc.) from being damaged. One end of a support spring 12 is fixedly connected below the adjusting base 8, and the other end of the support spring 12 is fixedly connected to one end of a spring pull rod 121. The other end of the spring pull rod 121 is hinged to the movable jaw 5. The support spring 12 and the spring pull rod 121 are matched, and their main function is to fix the toggle 11, prevent the toggle 11 from falling off, and absorb and buffer the vibration and impact during the crushing process, having a good buffering and vibration reduction effect, which can effectively reduce the impact damage to the machine during the crushing process. Working principle: During operation, the eccentric shafts 4 of the first eccentric extrusion assembly 2 and the second eccentric extrusion assembly 3 rotate, causing the movable jaw 5 to approach and leave periodically. The toggle 11 supports the lower end of the movable jaw 5 to swing. At the same time, the spring pull rod 121 prevents the toggle 11 from falling off. The two movable jaws 5 form a "V"-shaped crushing cavity structure. Obviously, the two movable jaws 5 approach and leave each other periodically, thereby crushing the material in various ways such as extrusion and rubbing, causing the material to gradually fall from large to small until it is discharged from the discharge port. In this application, the first eccentric extrusion assembly 2 and the second eccentric extrusion assembly 3 with complementary positions cooperate with each other to crush the stones, increasing the crushing stroke. The whole process from the feed port to the discharge port is fully extruded, achieving a large crushing ratio while increasing the production capacity. The crushing ratio of the existing jaw crusher is 3 - 5, while the crushing ratio of this application can reach up to 15 at most, mainly ensuring that the crushing stroke reaches the maximum. Having enough crushing stroke can fully extrude the material, achieve a large crushing ratio and improve efficiency, thereby reducing asset investment, reducing energy consumption, reducing the consumption of consumables, and realizing energy conservation and emission reduction.;

[0026] Specifically, the frame 1 includes a connecting plate 13, a reinforcing rod 14 and a bearing vertical plate 15. Both ends of the connecting plate 13 are fixedly connected to the upper surface of the bearing vertical plate 15. Both ends of the reinforcing rod 14 are fixedly connected to the inner sides of the two bearing vertical plates 15. The bearing vertical plates 15 are connected through the connecting plate 13 and the reinforcing rod 14, enhancing the stability of the frame 1, and having a simple structure and convenient installation.

[0027] Preferably, the frame 1 is provided with a driving motor 16. The output end of the driving motor 16 is provided with a first belt pulley 17. Both ends of the eccentric shaft 4 of the first eccentric extrusion assembly 2 are respectively fixedly connected with a second belt pulley 18 and a third belt pulley 19. The eccentric shaft 4 of the second eccentric extrusion assembly 3 is fixedly connected with a fourth belt pulley 20. The first belt pulley 17 is in transmission cooperation with the second belt pulley 18 through a first belt 201. The third belt pulley 19 and the fourth belt pulley 20 are in transmission cooperation through a second belt 202. During operation, the driving motor 16 drives the first belt pulley 17 to rotate. The first belt 201 drives the second belt pulley 18 to rotate, so as to realize the rotation of the eccentric shaft 4 of the first eccentric extrusion assembly 2, and further realize the periodic movement of the moving jaw 5 of the first eccentric extrusion assembly 2. Obviously, the third belt pulley 19 also rotates along with the second belt pulley 18. The third belt pulley 19 drives the fourth belt pulley 20 to rotate through the second belt 202, so as to realize the periodic movement of the moving jaw 5 of the second eccentric extrusion assembly 3 for crushing. The overall structure is powered by the driving motor 16, with a reasonable structure and energy saving.

[0028] Preferably, the jaw plate 7 is provided with a plurality of rows of teeth 21. Groove slots 22 are arranged between the rows of teeth 21. By providing the rows of teeth 21, the contact area with the stone can be reduced and the pressure can be increased, so as to break the stone well. The groove slots 22 can discharge fine debris powder, improve the crushing efficiency, with a simple, ingenious and reasonable structure, and is suitable for popularization and application.

[0029] Embodiment 2

[0030] Refer to the attached Figures 1-5 In this embodiment, the difference from Embodiment 1 is that one end of the spring pull rod 121 far away from the moving jaw 5 is provided with an adjusting thread 23 and is sleeved with a nut 24. Through the cooperation of the adjusting thread 23 and the nut 24, it is convenient to adjust the pre-tightening of the support spring 12, and at the same time, it is also convenient to adjust the size of the discharge opening, with a simple structure and convenient operation.

[0031] Preferably, the eccentric shaft 4 of the second eccentric extrusion assembly 3 is fixedly provided with a flywheel 25. The flywheel 25 can store energy. Through its large moment of inertia, the flywheel 25 stores energy during the working stroke to overcome the resistance in other strokes, ensuring that the rotational angular velocity and output torque of the eccentric shaft 4 are as uniform as possible, thereby stabilizing the rotational speed of the driving motor 16.

[0032] Preferably, a guard plate 26 is arranged inside the frame 1. The guard plate 26 covers the moving jaw 5 and the eccentric shaft 4 along the axial direction of the eccentric shaft 4 to protect the moving jaw 5 and the eccentric shaft 4 from being impacted by crushed stones or foreign objects.

[0033] Preferably, the frame 1 is provided with a first bolt 27 which is threadedly connected to the frame 1. Obviously, by rotating the first bolt 27, the first bolt 27 can be advanced or retracted. The first bolt 27 is connected to the wedge-shaped adjusting block 9. The advancement or retraction of the first bolt 27 can drive the wedge-shaped adjusting block 9 to advance or retract. The advancement or retraction of the wedge-shaped adjusting block 9 can adjust the advancement or retraction of the movable jaw 5. By driving the wedge-shaped adjusting block 9 with the first bolt 27 to adjust the advancement or retraction of the movable jaw 5, the structure is simple and convenient for operation and maintenance.

[0034] Preferably, the guard plate 26 is hinged to the frame 1. The frame 1 is provided with a second bolt 28. Optionally, the guard plate 26 can also be used for guiding the discharge at the discharge opening to guide the discharged crushed material. By adjusting the second bolt 28, the inclination angle of the guard plate 26 can be adjusted, thereby meeting the guiding inclination angles with different requirements. The structure is simple.

[0035] The above are only the specific implementation manners of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. The protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A two-way complementary eccentric pressure plate extrusion crusher, characterized in that: The present invention comprises a frame, a first eccentric extrusion assembly and a second eccentric extrusion assembly, wherein the first eccentric extrusion assembly and the second eccentric extrusion assembly both comprise an eccentric shaft, an active jaw and an adjustment assembly, the active jaw of the first eccentric extrusion assembly and the active jaw of the second eccentric extrusion assembly are rotationally symmetrically mounted on the frame, the eccentric shaft is rotatably sleeved on the frame, the middle part of the eccentric shaft is movably sleeved with the active jaw, a tooth plate is provided on the front side of the active jaw, the adjustment assembly is connected to the inner side of the frame, the adjustment assembly comprises an adjustment base, a wedge-shaped adjustment block and a toggle plate seat are provided in the adjustment base, the toggle plate seat is movably connected with one end of the toggle plate, the other end of the toggle plate is movably connected to the active jaw, one end of a support spring is fixedly connected to the lower part of the adjustment base, the other end of the support spring is fixedly connected to one end of a spring pull rod, and the other end of the spring pull rod is hinged to the active jaw.

2. A two-way complementary eccentric pressure plate extrusion crusher according to claim 1, characterized in that: The frame comprises a connecting plate, a reinforcing rod and a pressure-bearing vertical plate. Both ends of the connecting plate are fixedly connected to the upper surface of the pressure-bearing vertical plate, and the reinforcing rod is fixedly connected to the inner sides of the two pressure-bearing vertical plates.

3. A two-way complementary eccentric pressure plate extrusion crusher according to claim 1, characterized in that: The frame is provided with a driving motor, and a first belt pulley is provided at the output end of the driving motor. A second belt pulley and a third belt pulley are provided at both ends of the eccentric shaft of the first eccentric extrusion assembly, respectively. The eccentric shaft of the second eccentric extrusion assembly is provided with a fourth belt pulley. The first belt pulley is driven by the cooperation of the first belt and the second belt pulley, and the third belt pulley and the fourth belt pulley are driven by the cooperation of the second belt.

4. A two-way complementary eccentric pressure plate extrusion crusher according to claim 3, characterized in that: The eccentric shaft of the second eccentric extrusion assembly is fixedly provided with a flywheel.

5. A two-way complementary eccentric pressure plate extrusion crusher according to claim 1, characterized in that: A guard plate is provided on the inner side of the frame, and the guard plate covers the active jaw and the eccentric shaft along the axial direction of the eccentric shaft.

6. A two-way complementary eccentric pressure plate extrusion crusher according to claim 1, characterized in that: The frame is provided with a first bolt, and the first bolt is connected to the wedge-shaped adjustment block.

7. A two-way complementary eccentric pressure plate extrusion crusher according to claim 5, characterized in that: The guard plate is hinged to the frame, and the frame is provided with a second bolt.