Pavement backfill material crushing equipment
By adopting a split design in the road backfill material crushing equipment, the serious wear of crushing rollers in existing equipment is solved, and the effect of reducing maintenance costs and improving the economical use of the equipment is achieved.
Patent Information
- Application Number
- CN202421710865.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The crushing rollers of existing road backfill material crushing equipment have high surface hardness and severe wear, resulting in high maintenance costs and inconvenient reduction of later use costs.
A split crushing equipment is designed, with a split structure between the lower chamber body and the upper chamber body. The crushing roller also adopts a split structure, so that the easily wearable crushing roller and crushing edge can be replaced separately.
Through the split design, maintenance costs are reduced, the equipment is used economical, and it is convenient for later maintenance and replacement of consumable parts.
Smart Images

Figure CN222984457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pavement backfill material crushing equipment, in particular to a pavement backfill material crushing equipment. Background Technique
[0002] When pouring a pavement, it is usually necessary to lay backfill materials on the roadbed for compaction to raise the pavement. In order to save building materials, construction waste is generally reprocessed and crushed and used as a filler for roadbed backfill. The existing pavement backfill material crushing equipment generally rotates two crushing rollers towards each other to crush the construction waste. The existing crushing rollers are generally of an integral structure. Since the surface hardness of the construction waste is relatively large, the wear on the surface of the crushing roller is relatively large. After being damaged, the entire crushing roller needs to be replaced, and the maintenance cost is relatively high, which is not convenient for reducing the later use cost. Content of the Utility Model
[0003] The purpose of the utility model is to provide a pavement backfill material crushing equipment to solve the problems put forward in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A pavement backfill material crushing equipment, including a base, a conveyor belt is fixedly installed on the outer wall of the top of the base, a crushing bin is fixedly installed on the outer wall of the top of the base, the crushing bin includes a lower bin body and an upper bin body installed on the top of the lower bin body, semi-circular grooves are opened on the inner walls of the lower bin body and the upper bin body, and a crushing roller is rotatably connected between the upper and lower semi-circular grooves through bearings. There are two crushing rollers symmetrically distributed left and right. The crushing roller includes a roller shaft and a detachable and fixedly installed crushing roller. The crushing edges are detachably installed on the outer wall of the crushing roller. A number of crushing edges are evenly distributed. The two crushing rollers are meshed and driven by gears. The crushing roller is used for crushing pavement backfill materials.
[0006] In a preferred embodiment of the utility model, a C-shaped support frame is fixedly installed on the top of the base. The C-shaped support frame is located on the left and right sides of the conveyor belt. The two C-shaped support frames are cooperatively used for fixedly installing the lower bin body.
[0007] In a preferred embodiment of the utility model, the C-shaped support frame plays a role in supporting the outer wall of the lower bin body. A servo motor is fixedly installed on the outer wall of the top of the C-shaped support frame. The output shaft of the servo motor is cooperatively driven by a pulley and a belt with the outer wall of the roller shaft.
[0008] In a preferred embodiment of the present utility model, the inner wall of the lower bin is provided with a trapezoidal structure, a discharge hole is opened on the inner wall of the bottom of the lower bin, the discharge hole is located above the conveyor belt, and the top of the lower bin is provided with an opening.
[0009] In a preferred embodiment of the present utility model, the crushing roller includes a hollow frame, the hollow frame is fixedly installed on the outer wall of the roller shaft, the outer wall of the hollow frame is fitted and inserted with a crushing roller, and clamping grooves are uniformly opened on the outer wall of the crushing roller.
[0010] In a preferred embodiment of the present utility model, insertion holes are uniformly opened on the inner wall of the clamping groove, convex blocks are uniformly fixedly connected to the outer wall of the bottom end of the crushing edge, the outer wall of the convex block is fitted and inserted with the inner wall of the insertion hole, and the outer wall of the crushing edge is set to be U-shaped.
[0011] In a preferred embodiment of the present utility model, insertion plates are provided at both ends of the crushing edge, positioning rings are inserted and installed on the outer walls of the left and right ends of the crushing roller, and the positioning rings are used for fixing the cooperation between the crushing edges and the outer wall of the crushing edge.
[0012] The additional aspects and advantages of the present utility model will be partly given in the following description, partly will become obvious from the following description, or be understood through the practice of the present utility model.
[0013] By setting the structure between the lower bin and the upper bin as a split structure, the crushing roller can be flexibly installed. At the same time, by setting the crushing roller as a split structure, the structures in the crushing roller that are prone to wear, such as the crushing roller and the crushing edge, can be individually replaced after wear, which is convenient for improving the economy of equipment use and facilitating the later maintenance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
[0015] Figure 1 is a front view structural schematic diagram of a roadbed backfill material crushing device;
[0016] Figure 2 is a top view structural schematic diagram of a roadbed backfill material crushing device;
[0017] Figure 3 is a disassembled structural schematic diagram of a roadbed backfill material crushing device;
[0018] Figure 4 is a disassembled structural schematic diagram of the crushing roller of a roadbed backfill material crushing device;
[0019] Figure 5 is a structural schematic diagram of the pressure material edge of a roadbed backfill material crushing device.
[0020] In the figure: base 100, conveyor belt 110, C-shaped support frame 120, crushing bin, lower bin body 200, discharge hole 210, upper bin body 220, open end 221, servo motor 230, pulley 231, crushing roller, roller shaft 300, hollow frame 310, shredding roller 320, card slot 321, jack 322, shredding edge 330, plug board 331, raised block 332, positioning ring 340. Specific embodiments
[0021] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.
[0022] Embodiment 1: As Figures 1-3 , it includes a base 100. A conveyor belt 110 is fixedly installed on the outer wall of the top of the base 100. A crushing bin is fixedly installed on the outer wall of the top of the base 100. The crushing bin includes a lower bin body 200 and an upper bin body 220 installed on the top of the lower bin body 200. Semi-circular grooves are formed on the inner walls of both the lower bin body 200 and the upper bin body 220. The crushing roller is rotatably connected between the upper and lower semi-circular grooves through bearings. There are two crushing rollers symmetrically distributed on the left and right. The crushing roller includes a roller shaft 300 and a detachably and fixedly installed shredding roller 320. Shredding edges 330 are detachably installed on the outer wall of the shredding roller 320. A number of shredding edges 330 are evenly distributed. The two crushing rollers are connected by gear meshing transmission. The crushing roller is used for crushing the road backfill material.
[0023] The specific use scenario of this embodiment is: by setting the structure between the lower bin body 200 and the upper bin body 220 as a split structure, the crushing roller can be flexibly installed. At the same time, by setting the crushing roller as a split structure, the structures such as the shredding roller 320 and the shredding edges 330 in the crushing roller that are prone to wear can be replaced separately after wear, which is convenient for improving the economy of equipment use and facilitating the later maintenance of the equipment.
[0024] Embodiment 2: As Figure 3, a C-shaped support frame 120 is fixedly installed at the top of the base 100. The C-shaped support frames 120 are located on the left and right sides of the conveyor belt 110. The two C-shaped support frames 120 cooperate to fixedly install the lower bin 200. The C-shaped support frames 120 play a role in supporting the outer wall of the lower bin 200. A servo motor 230 is fixedly installed on the outer wall of the top of the C-shaped support frame 120. The output shaft of the servo motor 230 is in transmission connection with the outer wall of the roller shaft 300 through a pulley 231 and a belt. The inner wall of the lower bin 200 is arranged in a trapezoidal structure. A discharge hole 210 is opened on the inner wall of the bottom of the lower bin 200. The discharge hole 210 is located above the conveyor belt 110. An open mouth 221 is provided at the top of the lower bin 200.
[0025] The specific usage scenario of this embodiment is as follows: By setting the inner wall of the lower bin 200 in a trapezoidal structure, it is easy for the crushed road backfill material to quickly gather at the discharge hole 210 for discharging. Under the action of driving the servo motor 230 to rotate, the two crushing rollers move towards each other, thereby squeezing the road backfill material, so that the road backfill material between the two crushing rollers can be squeezed and crushed. At the same time, under the action of installing the crushing edges 330 on the surface of the crushing rollers, the friction between the two crushing rollers 320 is increased, and it is convenient to crush and convey the road backfill material between the two crushing rollers 320 for extrusion.
[0026] Embodiment 3: As Figures 3-5 , the crushing roller includes a hollow frame 310. The hollow frame 310 is fixedly installed on the outer wall of the roller shaft 300. The outer wall of the hollow frame 310 is fitted and inserted with a crushing roller 320. The outer wall of the crushing roller 320 is evenly provided with card slots 321. The inner wall of the card slots 321 is evenly provided with insertion holes 322. The bottom outer wall of the crushing edge 330 is evenly fixedly connected with protruding blocks 332. The outer wall of the protruding blocks 332 is in fitting and insertion connection with the inner wall of the insertion holes 322. The outer wall of the crushing edge 330 is set in a U shape. Insertion plates 331 are provided at both ends of the crushing edge 330. Positioning rings 340 are inserted and installed on the outer walls of the left and right ends of the crushing roller 320. The positioning rings 340 are used to fix the cooperation between the crushing edges 330 and the outer wall of the crushing edges 330.
[0027] The specific usage scenario of this embodiment is as follows: After the surface of the crushing edge 330 is frictionally damaged, by removing the upper bin 220 at the top of the lower bin 200, taking out the crushing roller from the semi-circular groove, then removing the two positioning rings 340, and removing the damaged crushing edge 330 for replacement.
[0028] The working principle of the present utility model is as follows: When in use, those skilled in the art turn on the servo motor 230, causing the servo motor 230 to drive one of the roller shafts 300 to rotate. Since the two roller shafts 300 are connected by gear meshing transmission, the two roller shafts 300 rotate towards each other under the drive of the servo motor 230. By putting the roadbed backfill material to be crushed into the opening 221 at the top of the upper bin body 220, under the action of gravity, the roadbed backfill material falls between the two crushing rollers. Under the action of driving the servo motor 230 to rotate, the two crushing rollers move towards each other, thereby squeezing the roadbed backfill material, enabling the roadbed backfill material between the two crushing rollers to be squeezed and crushed. At the same time, with the broken material edges 330 installed on the surface of the crushing rollers, the friction between the two broken material rollers 320 is increased, and it is convenient to crush and convey the roadbed backfill material between the two broken material rollers 320 for extrusion. The crushed roadbed backfill material falls onto the surface of the conveyor belt 110 through the discharge hole 210, and the roadbed backfill material is discharged through the conveyor belt 110 to avoid accumulation at the bottom of the lower bin body 200. After the broken material edges 330 on the surface are damaged by friction, the upper bin body 220 at the top of the lower bin body 200 is disassembled, the crushing roller is taken out from the semi-circular groove, then the two positioning rings 340 are removed, the damaged broken material edges 330 are removed and replaced, and then the crushing roller and the upper bin body 220 are reinstalled.
[0029] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A road backfill material crushing device, comprising a base (100), a conveyor belt (110) being fixedly mounted on the top outer wall of the base (100), characterized in that: A crushing bin is fixedly mounted on the outer wall of the top of the base (100), and the crushing bin comprises a lower bin body (200) and an upper bin body (220) mounted on the top of the lower bin body (200). Semicircular grooves are provided on the inner walls of the lower bin body (200) and the upper bin body (220). A crushing roller is rotatably connected to the upper and lower semicircular grooves via a bearing. Two crushing rollers are symmetrically distributed on the left and right. The crushing roller comprises a roller shaft (300) and a detachably fixed crushing roller (320). A crushing edge (330) is detachably mounted on the outer wall of the crushing roller (320). A plurality of crushing edges (330) are evenly distributed. The two crushing rollers are connected via a gear meshing transmission. The crushing rollers are used to crush road backfill materials.
2. A road backfill material crushing device according to claim 1, characterized in that: A C-shaped support frame (120) is fixedly mounted on the top of the base (100), and the C-shaped support frame (120) is located on the left and right sides of the conveyor belt (110). The two C-shaped support frames (120) are used to fix the lower bin body (200) together.
3. A road backfill material crushing device according to claim 2, characterized in that: The C-shaped support frame (120) has a supporting function for the outer wall of the lower bin body (200); a servo motor (230) is fixedly mounted on the top outer wall of the C-shaped support frame (120); an output shaft of the servo motor (230) is transmission-connected with the outer wall of the roller shaft (300) via a pulley (231) and a belt.
4. The road backfill material crushing equipment according to claim 3, characterized in that: The inner wall of the lower silo (200) is arranged in a trapezoidal structure, a discharge hole (210) is provided on the inner wall at the bottom of the lower silo (200), the discharge hole (210) is located above the conveyor belt (110), and an opening (221) is provided on the top of the lower silo (200).
5. The road backfill material crushing equipment according to claim 1, characterized in that: The crushing roller comprises a hollow frame (310), the hollow frame (310) being fixedly mounted on the outer wall of the roller shaft (300), the outer wall of the hollow frame (310) being plugged and mounted with a crushing roller (320), and the outer wall of the crushing roller (320) being evenly provided with slots (321).
6. The road backfill material crushing equipment according to claim 5, characterized in that: The inner wall of the slot (321) is evenly provided with insertion holes (322); the outer wall of the bottom end of the scrap edge (330) is evenly fixedly connected to the protruding block (332); the outer wall of the protruding block (332) is plug-connected with the inner wall of the insertion hole (322); and the outer wall of the scrap edge (330) is arranged to be U-shaped.
7. The road backfill material crushing equipment according to claim 6, characterized in that: Insert plates (331) are provided at both ends of the scrapping edge (330), and positioning rings (340) are inserted and installed on the outer walls of the left and right ends of the scrapping roller (320), and the positioning rings (340) are used to match and fix the scrapping edge (330) with the outer wall of the scrapping edge (330).