Abrasive granulator
By using the combination of motor, transmission shaft, fixing sleeve and clamping mechanism in the abrasive granulator, combined with the automatic unwrap mechanism of spring and spring, the problem of motor damage caused by excessive abrasive force is solved, and the stable operation and efficient granulation of the equipment are achieved.
Patent Information
- Application Number
- CN202421759776.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-24
AI Technical Summary
When existing abrasive granulators face excessive abrasive force, they lack effective anti-overload devices, which may lead to motor damage, affect the normal operation of the equipment and increase maintenance costs.
An abrasive granulator is designed, which adopts the cooperation of a motor, a transmission shaft, a fixing sleeve and a clamping mechanism. Through the automatic unwinding mechanism of the spring and the spring, the motor is protected from overload damage, and the adjustable clamping force is adapted to different working conditions.
It effectively prevents motor overload, extends the service life of the equipment, reduces the risk of maintenance costs and production interruptions, and improves the processing efficiency of abrasives and the consistency of granulation quality.
Smart Images
Figure CN222984495U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of abrasive granulation, and more specifically, it relates to an abrasive granulator. Background Art
[0002] In the existing technology, an abrasive granulator is a commonly used industrial equipment, which realizes the crushing and granulation of abrasives through the drive of a motor during the production process. However, there is a technical problem in the use of this equipment: when the force of the abrasive is too large and exceeds the bearing range of the motor, due to the lack of an effective anti-overload device, the motor may be damaged. This situation not only affects the normal operation of the abrasive granulator, but also may bring additional maintenance costs and production delays.
[0003] The deficiency in the design of the motor drive system of the existing abrasive granulator makes the safe operation of the motor unable to be guaranteed when the equipment faces the situation of too large abrasive force. Without an anti-overload device, when the motor works under overload, it is easy to be damaged due to reasons such as too large current and rising temperature. This kind of damage will not only reduce the use effect of the equipment, but also may have a negative impact on the stability and production efficiency of the entire production line. In addition, the damage of the motor may lead to expensive maintenance costs and a long downtime, further increasing the operating costs of the enterprise. Summary of the Invention
[0004] In view of the problems existing in the prior art, the utility model provides an abrasive granulator to solve the technical problems mentioned in the background art.
[0005] To achieve the above object, the utility model provides the following technical solution: an abrasive granulator, including a support frame, the support frame is installed on an external device, a connection mechanism is arranged on the support frame, the connection mechanism includes a motor, a transmission shaft, a rotating mechanism, a fixed sleeve, a clamping mechanism, an extending disc, a bottom ring, a push spring, a follower sleeve, a vertical bar and an insertion rod, the motor is installed on the support frame, the rotating mechanism is connected to the transmission shaft and the support frame in a matching manner, the fixed sleeve is installed on the extending end of the motor, the clamping mechanism is installed on the fixed sleeve, the insertion rod is installed on the extending disc, the bottom ring is installed on the fixed sleeve, the push spring is installed on the bottom ring, the vertical bar is installed on the side wall of the fixed sleeve, the follower sleeve is slidably connected to the vertical bar, the push spring abuts against the follower sleeve, and a plurality of insertion holes are formed in the follower sleeve, and the insertion rod is inserted into the insertion holes.
[0006] The utility model is further provided that the clamping mechanism includes a shrinkage sleeve and a slider, the shrinkage sleeve is installed in the fixed sleeve, and the slider is slidably connected to the shrinkage sleeve. The design of the clamping mechanism ensures the generation of the clamping force.
[0007] The present utility model is further configured such that a plurality of sliders are provided, and a plurality of springs are respectively provided on each slider. A clamping block is respectively provided on each spring, and the clamping block is clamped on the side wall of the transmission shaft. The design of the spring ensures the generation of elastic force.
[0008] The present utility model is further configured such that a tension spring is respectively provided between every two of the clamping blocks. The design of the tension spring ensures the stability between the clamping blocks.
[0009] The present utility model is further configured such that a threaded pipe is internally threaded in the fixed sleeve, the protruding disk is installed on the threaded pipe, and an adjusting pipe is slidably provided in the threaded pipe. The design of the threaded pipe ensures the continuity of adjustment.
[0010] The present utility model is further configured such that thrust bearings are respectively provided at both ends of the adjusting pipe. A top sleeve is threaded at one end of the adjusting pipe, and the top sleeve abuts against the upper thrust bearing. A bidirectional sleeve is provided at the lower end of the adjusting pipe, and the bidirectional sleeve abuts against the lower thrust bearing. The design of the thrust bearing ensures the transmission of thrust.
[0011] The present utility model is further configured such that a follower ball is respectively provided on each slider, and a plurality of the follower balls are respectively slidably connected in the bidirectional sleeve. The design of the follower ball ensures the follow-up movement of the slider.
[0012] The present utility model is further configured such that the rotating mechanism includes a housing, a bottom disk, a transverse rod and a receiving roller. The housing is installed on the support frame, the bottom disk is installed on the transmission shaft, the bottom disk is rotatably connected in the housing, the transverse rod is installed on the housing, the receiving roller is rotatably connected to the transverse rod, and a plurality of discharge holes are formed in the bottom disk. The design of the rotating mechanism ensures the continuity of grinding.
[0013] Compared with the prior art, the present utility model provides an abrasive granulator, which has the following beneficial effects:
[0014] 1. Through the cooperation of the connecting mechanism including the motor, the transmission shaft, the fixed sleeve and the clamping mechanism, an effective connection between the motor and the abrasive granulator is achieved. This design enables the motor to stably drive the transmission shaft. At the same time, the springs and tension springs in the clamping mechanism ensure the firmness of the connection. When the transmission force exceeds the set range, the clamping mechanism can automatically disengage, causing the motor to enter an idling state, thereby protecting the motor from damage. This automatic protection mechanism greatly improves the service life and reliability of the equipment, reduces the maintenance cost and the risk of production interruption.
[0015] 2. The clamping mechanism provides an adjustable clamping force through the cooperation of the shrinkage sleeve and the slider. The spring and the clamping block on the slider can adjust the connection tightness between the transmission shaft and the fixed sleeve according to needs to adapt to different working conditions. This design enables the operator to conveniently adjust the clamping force to optimize the performance of the equipment and adapt to abrasives of different hardnesses. In addition, when the transmission force is too large, the clamping mechanism can automatically release, effectively preventing the motor from being overloaded and ensuring the continuous and stable operation of the equipment.
[0016] 3. The rotating mechanism realizes the uniform crushing and granulation of abrasives through the cooperation of the outer shell, the bottom plate, the transverse rod and the receiving roller. The design of the discharge holes on the bottom plate ensures that the abrasives can be smoothly discharged after reaching a certain particle size, thus completing the granulation process. The rotating mechanism with this structure not only improves the processing efficiency of the abrasives but also ensures the consistency of the granulation quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of an abrasive granulator in the present utility model;
[0018] Figure 2 in the present utility model Figure 1 is a schematic cross-sectional structure diagram;
[0019] Figure 3 is a schematic diagram of the structure of the connecting mechanism in the present utility model;
[0020] Figure 4 in the present utility model Figure 3 is a schematic cross-sectional structure diagram;
[0021] Figure 5 is a schematic diagram of the structure of the slider and the tension spring in the present utility model;
[0022] Figure 6 is a schematic diagram of the structure of the transmission shaft in the present utility model.
[0023] In the figure: 1. Support frame; 2. Motor; 3. Transmission shaft; 4. Fixed sleeve; 5. Extension plate; 6. Bottom ring; 7. Push spring; 8. Follow-up sleeve; 9. Vertical bar; 10. Insertion rod; 11. Insertion hole; 12. Shrinkage sleeve; 13. Slider; 14. Spring; 15. Clamping block; 16. Tension spring; 17. Threaded tube; 18. Adjusting tube; 19. Thrust bearing; 20. Top sleeve; 21. Bidirectional sleeve; 22. Follow-up ball; 23. Outer shell; 24. Bottom plate; 25. Transverse rod; 26. Receiving roller; 27. Discharge hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0026] In the present utility model, in the absence of contrary description, the directions such as "upper, lower" are generally in reference to the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are generally in reference to the left and right shown in the drawings; "inner, outer" refer to the inner and outer of the contour of each component itself, but the above directional terms are not used to limit the present utility model.
[0027] Please refer to Figures 1-6 , an abrasive granulator, comprising a support frame 1, the support frame 1 is installed on an external device, a connection mechanism is arranged on the support frame 1, the connection mechanism includes a motor 2, a transmission shaft 3, a rotating mechanism, a fixed sleeve 4, a clamping mechanism, an extension plate 5, a bottom ring 6, a push spring 7, a follower sleeve 8, a vertical bar 9 and an insertion rod 10, the motor 2 is installed on the support frame 1, the rotating mechanism is cooperatively connected to the transmission shaft 3 and the support frame 1, the fixed sleeve 4 is installed on the extension end of the motor 2, the clamping mechanism is installed on the fixed sleeve 4, the insertion rod 10 is installed on the extension plate 5, the bottom ring 6 is installed on the fixed sleeve 4, the push spring 7 is installed on the bottom ring 6, the vertical bar 9 is installed on the side wall of the fixed sleeve 4, the follower sleeve 8 is slidably connected to the vertical bar 9, the push spring 7 abuts against the follower sleeve 8, a plurality of insertion holes 11 are formed in the follower sleeve 8, the insertion rod 10 is inserted into the insertion holes 11, the clamping mechanism includes a shrinkage sleeve 12 and a slider 13, the shrinkage sleeve 12 is installed in the fixed sleeve 4, the slider 13 is slidably connected to the shrinkage sleeve 12, a plurality of sliders 13 are arranged, a plurality of springs 14 are respectively arranged on each slider 13, a clamping block 15 is respectively arranged on each spring 14, the clamping block 15 is stuck on the side wall of the transmission shaft 3, a tension spring 16 is respectively arranged between every two clamping blocks 15, a threaded pipe 17 is internally threaded in the fixed sleeve 4, the extension plate 5 is installed on the threaded pipe 17, an adjusting pipe 18 is slidably arranged in the threaded pipe 17, thrust bearings 19 are respectively arranged at both ends of the adjusting pipe 18, a top sleeve 20 is threaded at one end of the adjusting pipe 18, the top sleeve 20 abuts against the upper thrust bearing 19, a two-way sleeve 21 is arranged at the lower end of the adjusting pipe 18, the two-way sleeve 21 abuts against the lower thrust bearing 19, a follower ball 22 is respectively arranged on each slider 13, and a plurality of follower balls 22 are respectively slidably connected in the two-way sleeve 21.
[0028] In this embodiment, when the transmission is carried out by the motor 2, first, the transmission shaft 3 is stuck on a plurality of clamping blocks 15, and the clamping force applied by a plurality of springs 14 ensures the connection between the transmission shaft 3 and the fixed sleeve 4. Then, a plurality of tension springs 16 ensure the stability between the plurality of clamping blocks 15. When the transmission force exceeds the clamping force of the plurality of springs 14, the connection will be released, so that the motor 2 is in an idling state, thus avoiding the damage of the motor 2. When it is necessary to adjust the clamping force, the rotation of the threaded tube 17 can drive the slider 13 to slide along the shrinkage sleeve 12. By changing the position of the slider 13, the distance between the plurality of clamping blocks 15 is changed, and thus the clamping force is changed. When the adjustment is completed, the follower sleeve 8 is inserted into the insertion rod 10. Then, since the follower sleeve 8 is slidably connected to the vertical bar 9, the extension disk 5 is fixed. Then, the fixing of the follower sleeve 8 is ensured under the action of the push spring 7, and thus the adjustment process is completed.
[0029] Please refer to Figure 1 , as an implementation manner of the rotating mechanism: The rotating mechanism includes a housing 23, a bottom disk 24, a transverse rod 25 and a receiving roller 26. The housing 23 is installed on the support frame 1, the bottom disk 24 is installed on the transmission shaft 3, the bottom disk 24 is rotatably connected in the housing 23, the transverse rod 25 is installed on the housing 23, the receiving roller 26 is rotatably connected to the transverse rod 25, and a plurality of discharge holes 27 are formed in the bottom disk 24.
[0030] More specifically, when abrasive granulation is carried out, since the raw materials are placed in the housing 23, abrasives are made through the rotation between the bottom disk 24 and the receiving roller 26. When the raw materials meet the diameter of the discharge holes 27, they will leak out, thus completing the granulation process.
[0031] In summary, when the overall equipment is in use or operation: When the transmission is carried out by the motor 2, first, the transmission shaft 3 is stuck on a plurality of clamping blocks 15, and the clamping force applied by a plurality of springs 14 ensures the connection between the transmission shaft 3 and the fixed sleeve 4. Then, a plurality of tension springs 16 ensure the stability between the plurality of clamping blocks 15. When the transmission force exceeds the clamping force of the plurality of springs 14, the connection will be released, so that the motor 2 is in an idling state, thus avoiding the damage of the motor 2. When it is necessary to adjust the clamping force, the rotation of the threaded tube 17 can drive the slider 13 to slide along the shrinkage sleeve 12. By changing the position of the slider 13, the distance between the plurality of clamping blocks 15 is changed, and thus the clamping force is changed. When the adjustment is completed, the follower sleeve 8 is inserted into the insertion rod 10. Then, since the follower sleeve 8 is slidably connected to the vertical bar 9, the extension disk 5 is fixed. Then, the fixing of the follower sleeve 8 is ensured under the action of the push spring 7, and thus the adjustment process is completed.
[0032] When abrasive granulation is carried out, since the raw materials are placed in the outer shell 23, the abrasives are made through the rotation between the bottom plate 24 and the receiving roller 26. When the raw materials meet the diameter of the discharge hole 27, they will leak out, thus completing the granulation process.
[0033] Among all the solutions mentioned above, for the connection between two components, welding, connection with bolts and nuts, connection with bolts or screws, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An abrasive granulator, comprising a support frame (1), characterized in that: The support frame (1) is mounted on an external device. A connecting mechanism is provided on the support frame (1). The connecting mechanism comprises a motor (2), a transmission shaft (3), a rotating mechanism, a fixing sleeve (4), a clamping mechanism, an extension plate (5), a bottom ring (6), a push spring (7), a follower sleeve (8), a vertical bar (9) and an insertion rod (10). The motor (2) is mounted on the support frame (1). The rotating mechanism is cooperatively connected to the transmission shaft (3) and the support frame (1). The fixing sleeve (4) is mounted on the motor ( 2), the clamping mechanism is mounted on the fixed sleeve (4), the extension disc (5) is mounted with an insertion rod (10), the bottom ring (6) is mounted on the fixed sleeve (4), the push spring (7) is mounted on the bottom ring (6), a vertical bar (9) is mounted on the side wall of the fixed sleeve (4), a follower sleeve (8) is slidably connected to the vertical bar (9), the push spring (7) abuts against the follower sleeve (8), a plurality of insertion holes (11) are formed on the follower sleeve (8), and the insertion rod (10) is inserted into the insertion holes (11).
2. An abrasive granulator according to claim 1, characterized in that: The clamping mechanism comprises a shrink sleeve (12) and a slider (13); the shrink sleeve (12) is installed in the fixed sleeve (4); and the slider (13) is slidably connected to the shrink sleeve (12).
3. An abrasive granulator according to claim 2, characterized in that: The slider (13) is provided with a plurality of springs (14), each of the sliders (13) is provided with a plurality of springs (14), each of the springs (14) is provided with a clamping block (15), and the clamping block (15) is clamped on the side wall of the transmission shaft (3).
4. An abrasive granulator according to claim 3, characterized in that: A tension spring (16) is provided between each two of the clamping blocks (15).
5. An abrasive granulator according to claim 4, characterized in that: The fixing sleeve (4) is internally threaded with a threaded tube (17), the extension disc (5) is mounted on the threaded tube (17), and an adjusting tube (18) is slidably disposed in the threaded tube (17).
6. An abrasive granulator according to claim 5, characterized in that: Thrust bearings (19) are respectively provided at both ends of the adjusting tube (18); a top sleeve (20) is threadedly provided at one end of the adjusting tube (18); the top sleeve (20) abuts against the thrust bearing (19) at the upper end; a bidirectional sleeve (21) is provided at the lower end of the adjusting tube (18); the bidirectional sleeve (21) abuts against the thrust bearing (19) at the lower end.
7. An abrasive granulator according to claim 6, characterized in that: Each of the sliders (13) is provided with a follower ball (22), and the plurality of follower balls (22) are slidably connected in the bidirectional sleeves (21).
8. An abrasive granulator according to claim 1, characterized in that: The rotating mechanism comprises an outer shell (23), a bottom plate (24), a transverse rod (25) and a receiving roller (26); the outer shell (23) is mounted on a support frame (1); the bottom plate (24) is mounted on a transmission shaft (3); the bottom plate (24) is rotatably connected inside the outer shell (23); the transverse rod (25) is mounted on the outer shell (23); the receiving roller (26) is rotatably connected to the transverse rod (25); and a plurality of discharge holes (27) are provided on the bottom plate (24).