Automatic spraying equipment for circular pipe

By designing a circular tube automatic spraying device including a spray ring, a first mounting frame, an adjustment assembly and a linkage assembly, the problem of difficulty in quickly adjusting the distance between the walking wheels in the existing equipment is solved, and adaptive spraying and spraying uniformity for pipes of different diameters is achieved.

CN222984672UActive Publication Date: 2025-06-17CHINA MERCHANTS CHONGQING COMM RES & DESIGN INST
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Patent Information

Application Number
CN202422026351.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-17
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing walking spraying equipment along the outer wall of the pipe is not convenient to quickly and equally adjust the spacing between multiple walking wheels, resulting in cumbersome use and inadequate spraying.

Method used

An automatic spraying device for circular tubes is designed, including a spraying ring, a first mounting frame, an adjustment assembly and a linkage assembly. The adjustment component drives the support rod to slide, and the synchronous sliding of multiple sets of support rods is achieved through the linkage component, and the distance between the walking wheels is quickly adjusted to ensure that the circular tube is concentric with the spray ring and achieve uniform spraying.

Benefits of technology

The device can quickly adjust the distance between the walking wheels and is suitable for pipe spraying of different diameters, ensuring uniformity of the spraying and simplifying the use process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic spraying equipment for a circular pipe, which comprises a spraying ring, a plurality of groups of communicated nozzles are arranged at the bottom of the spraying ring and face the axis of the spraying ring, the spraying ring is externally connected with feeding equipment, a plurality of groups of first mounting racks are annularly arranged on the spraying ring, supporting rods are slidably arranged in the first mounting racks, and the supporting rods are arranged on the first mounting racks. Walking wheels controlled by a motor to rotate are arranged at the ends of the supporting rods, an adjusting assembly connected with one set of supporting rods is arranged on the spraying ring, the supporting rods are driven by the adjusting assembly to slide, one set of supporting rods is connected with the other sets of supporting rods through linkage assemblies, and the multiple sets of supporting rods are driven by the linkage assemblies to slide synchronously. According to the automatic spraying equipment, the space defined by the multiple sets of walking wheels can be rapidly adjusted, and the automatic spraying equipment is conveniently suitable for spraying of pipelines with different diameters. In the adjusting process, the sliding distances of the multiple sets of supporting rods are the same, so that the circular pipe and the spraying ring are concentrically arranged all the time, and then spraying is more uniform.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe processing, and particularly relates to an automatic spraying device for round pipes. Background Technique

[0002] The spraying on the outer wall of the pipe is a complex and delicate process, aiming to improve the corrosion resistance, aesthetics and durability of the pipe. When spraying, it is necessary to select a suitable coating according to the use environment, medium and material of the pipe, and then use tools such as spray guns or brushes to evenly apply the primer on the surface of the pipe to ensure that the coating is uniform, without missed spraying and sagging. After spraying, the pipe is sent into a high-temperature baking furnace for curing treatment to melt the coating and form a dense coating.

[0003] At present, during the process of spraying round pipes, traveling wheels and spray guns are installed on a ring. By controlling the rotation of the traveling wheels, the spraying device walks along the axis of the round pipe on the round pipe, and the round pipe is sprayed through the spray gun. Through this method, the automatic spraying of the round pipe can be realized, and there is no need to move the round pipe. Therefore, this spraying method is also widely used.

[0004] However, the existing spraying device that can walk along the outer wall of the pipe is not convenient for quickly adjusting the spacing between its multiple traveling wheels to be equal. Instead, it is necessary to adjust the position of each traveling wheel separately, resulting in cumbersome use and inconvenient control to make the ring after adjustment concentric with the round pipe to be sprayed. Therefore, the spraying is not uniform enough. Content of the Utility Model

[0005] Aiming at the deficiencies existing in the prior art, the utility model provides an automatic spraying device for round pipes to solve the technical problems that the existing spraying device that can walk along the outer wall of the pipe is not convenient for quickly adjusting the spacing between its multiple traveling wheels to be equal, but needs to adjust the position of each traveling wheel separately, resulting in cumbersome use and non-uniform spraying as mentioned in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solution. An automatic spraying device for round pipes includes:

[0007] A spraying ring, with multiple groups of connected nozzles arranged at the bottom, and all the multiple groups of nozzles face the axis of the spraying ring. The spraying ring is externally connected to a feeding device;

[0008] A first mounting frame, with multiple groups provided, and all of them are circumferentially arranged on the spraying ring. A support rod is slidably arranged in each of the multiple groups of first mounting frames, and a traveling wheel controlled to rotate by a motor is arranged at the end of the support rod;

[0009] Adjusting assembly, which is arranged on the spraying ring and connected to one set of the support rods to drive the support rods to slide; and

[0010] Linkage assembly, which is arranged on one set of the support rods and connected to the other sets of the support rods to drive the multiple sets of support rods to slide synchronously.

[0011] In a preferred embodiment, a support frame is arranged at the end of the support rod, and the traveling wheel is rotatably arranged in the support frame along its axis.

[0012] In a preferred embodiment, a connecting rod is arranged on the support frame, the connecting rod slidably penetrates through the support rod along its axis, and an elastic member is arranged between the support frame and the end of the support rod.

[0013] In a preferred embodiment, the adjusting assembly includes:

[0014] Second mounting frame, which is arranged on the spraying ring;

[0015] Threaded rod, which is rotatably arranged at the end of one set of the support rods along its axis and is screwed on the second mounting frame; and

[0016] Knob, which is arranged at the end of the threaded rod.

[0017] In a preferred embodiment, the linkage assembly includes:

[0018] Linkage columns, which are provided in the same number as the support rods and are respectively arranged on the multiple sets of support rods; and

[0019] Drive disk, which is rotatably arranged on the spraying ring, multiple sets of guide grooves are circumferentially formed on the drive disk, the guide grooves are arranged in a staggered manner with respect to the radial line of the drive disk and are not perpendicular, and the multiple sets of linkage columns are respectively slidably clamped in the multiple sets of guide grooves.

[0020] In a preferred embodiment, a handle is arranged on the spraying ring.

[0021] Compared with the prior art, the present utility model has the following beneficial effects:

[0022] When in use, the spraying device is sleeved on the circular pipe to be sprayed. The sliding of one set of support rods can be controlled through the adjusting assembly, so as to drive one set of traveling wheels to move towards the direction close to the circular pipe. During the sliding process of one set of support rods, multiple sets of support rods are driven to slide synchronously through the linkage assembly, so as to quickly adjust the space enclosed by multiple sets of traveling wheels, which is convenient for spraying pipes with different diameters, and the adjustment is convenient and fast. During the adjustment process, the sliding distances of multiple sets of support rods are the same, so that the circular pipe is always concentrically arranged with the spraying ring, and thus the spraying is more uniform. Brief Description of the Drawings

[0023] In order to more clearly illustrate the specific embodiments of the present invention, the drawings required for use in the specific embodiments will be briefly introduced below. In all the drawings, the components or parts are not necessarily drawn to actual scale.

[0024] Figure 1 Schematic diagram of the three-dimensional structure of an automatic spraying device for circular pipes provided by the present invention;

[0025] Figure 2 Top view of an automatic spraying device for circular pipes of the present invention;

[0026] Figure 3 Schematic diagram of the installation structure of the traveling wheels in an automatic spraying device for circular pipes of the present invention.

[0027] Reference numerals:

[0028] 101, spraying ring; 102, nozzle; 103, handle; 104, first mounting bracket; 105, second mounting bracket;

[0029] 201, driving disk; 202, guiding groove;

[0030] 301, support rod; 302, linkage column; 303, connecting rod; 304, support frame; 305, traveling wheel; 306, elastic member;

[0031] 401, threaded rod; 402, knob. Detailed Description of the Embodiments

[0032] The present invention will be further described in detail below with reference to the drawings. It is necessary to point out here that the following specific embodiments are only used to further illustrate the present invention and cannot be understood as limiting the protection scope of the present invention. Those skilled in the art can make some non-essential improvements and adjustments to the present invention according to the above application content.

[0033] Embodiment:

[0034] As Figure 1 , 2As shown in the figure, the present utility model provides an automatic spraying device for a circular pipe, which includes a spraying ring 101, with multiple groups of connected nozzles 102 arranged at the bottom. All the multiple groups of nozzles 102 are oriented towards the axis of the spraying ring 101. The spraying ring 101 is externally connected to a feeding device. Multiple groups of first mounting brackets 104 are arranged circumferentially on the spraying ring 101. A support rod 301 is slidably arranged in each of the multiple groups of first mounting brackets 104. A traveling wheel 305 controlled to rotate by a motor is arranged at the end of the support rod 301.

[0035] When the spraying device is in use, the device is sleeved on the circular pipe to be sprayed, and all the multiple groups of traveling wheels 305 are made to abut against the outer wall of the circular pipe. Then, multiple groups of motors are started to control the rotation of the traveling wheels 305. Among them, the motor can also be replaced by an electric motor, which is selected according to the actual size and the weight of the device. The rotation of the traveling wheels 305 can drive the spraying device to travel along the axis of the circular pipe, and the feeding device is used to supply materials to the nozzles 102, and the outer wall of the circular pipe is sprayed through the nozzles 102 to achieve the purpose of automatic spraying, effectively reducing the working intensity.

[0036] As Figure 1 、 2 shown in the figure, in this embodiment, an adjusting component is arranged on the spraying ring 101 and is connected to one of the support rods 301. The support rod 301 is driven to slide through the adjusting component. The adjusting component includes a second mounting bracket 105 arranged on the spraying ring 101. A threaded rod 401 that can rotate along its axis is arranged at the end of one of the support rods 301. The threaded rod 401 is screwed on the second mounting bracket 105, and a knob 402 is arranged at the end of the threaded rod 401.

[0037] Among them, the position of one of the traveling wheels 305 can be adjusted by rotating the knob 402 to drive the threaded rod 401 to slide along its axis on the second mounting bracket 105. And a handle 103 is arranged on the spraying ring 101. The arrangement of the handle 103 facilitates the adjustment and carrying of the device, improving the convenience of using the device.

[0038] As Figure 2 、 3 shown in the figure, in this embodiment, a linkage component is arranged on one of the support rods 301 and is connected to the other groups of support rods 301. The multiple groups of support rods 301 are driven to slide synchronously through the linkage component. The linkage component includes the same number of linkage columns 302 as the support rods 301. The linkage columns 302 are arranged on the support rods 301. A driving disk 201 that can rotate is arranged on the spraying ring 101. Multiple groups of guiding grooves 202 are circumferentially formed on the driving disk 201. The guiding grooves 202 are arranged in a staggered manner with the radial lines of the driving disk 201 and are not perpendicular. The multiple groups of linkage columns 302 are respectively slidably clamped in the multiple groups of guiding grooves 202.

[0039] During the process of driving one set of support rods 301 to slide along their axes by rotating the threaded rod 401, the driving disk 201 is driven to rotate through the cooperation between the linkage columns 302 on this set of support rods 301 and one set of guide grooves 202. During the rotation of the driving disk 201, the remaining sets of support rods 301 can be controlled to slide synchronously through the cooperation between the other sets of guide grooves 202 and the linkage columns 302, so that multiple sets of support rods 301 all slide towards the axis of the spraying ring 101 to adjust the distance between multiple sets of traveling wheels 305, thereby adapting to the spraying of pipes with different diameters, and being able to center the circular pipe so that the circular pipe is always located at the center of the spraying ring 101 to improve the uniformity of spraying.

[0040] As Figure 3 shown, a support frame 304 is provided at the end of the support rod 301, and the traveling wheel 305 is rotatably arranged in the support frame 304 along its axis. A connecting rod 303 is provided on the support frame 304, and the connecting rod 303 slides through the support rod 301 along its axis, and an elastic member 306 is provided between the support frame 304 and the end of the support rod 301.

[0041] When controlling the distance between multiple sets of traveling wheels 305, after the traveling wheels 305 come into contact with the outer wall of the circular pipe to be sprayed, the support rod 301 can be continuously controlled to slide to compress the elastic member 306, so as to apply pressure to the traveling wheels 305 through the elastic member 306, so that multiple sets of traveling wheels 305 can all stably contact the circular pipe, improving the stability of the device when moving along the axis of the circular pipe.

[0042] Specific usage method and beneficial effects of the present utility model:

[0043] When the spraying device is in use, it is sleeved on the circular pipe to be sprayed. One set of support rods 301 can be controlled to slide by rotating the threaded rod 401 to drive one set of traveling wheels 305 to move towards the direction close to the circular pipe. During the sliding process of one set of support rods 301, the driving disk 201 is driven to rotate through the cooperation between the linkage columns 302 and the guide grooves 202. During the rotation of the driving disk 201, the remaining sets of support rods 301 are driven to slide synchronously through the cooperation between the other sets of linkage columns 302 and the guide grooves 202 to quickly adjust the space enclosed by multiple sets of traveling wheels 305, which is convenient for spraying pipes with different diameters, and the adjustment is convenient and fast. During the adjustment process, the sliding distances of multiple sets of support rods 301 are the same, so that the circular pipe is always concentrically arranged with the spraying ring 101, and thus the spraying is more uniform.

[0044] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments. Based on the present utility model, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present utility model all fall within the scope of protection required by the present utility model.

Claims

1. An automatic spraying equipment for round tubes, characterized in that: Included are: A spraying ring (101) is provided with a plurality of groups of interconnected spray heads (102) at the bottom, the plurality of groups of spray heads (102) are all oriented toward the axis of the spraying ring (101), and the spraying ring (101) is externally connected to a material supply device; A plurality of first mounting frames (104) are provided and are all circumferentially arranged on the spray ring (101); support rods (301) are slidably arranged in the plurality of first mounting frames (104); and travel wheels (305) are provided at the ends of the support rods (301) and are rotated by a motor; An adjustment component, arranged on the spray ring (101) and connected to one group of the support rods (301) to drive the support rods (301) to slide; and A linkage assembly is arranged on one group of the support rods (301) and connected to other groups of the support rods (301) to drive the multiple groups of the support rods (301) to slide synchronously.

2. The automatic spraying equipment for round tubes according to claim 1 is characterized in that: A support frame (304) is provided at the end of the support rod (301), and the walking wheel (305) is rotatably arranged in the support frame (304) along its axis.

3. The automatic spraying equipment for round tubes according to claim 2 is characterized in that: The support frame (304) is provided with a connecting rod (303), and the connecting rod (303) is slidably inserted into the support rod (301) along its axis. An elastic member (306) is provided between the support frame (304) and the end of the support rod (301).

4. The automatic spraying equipment for round tubes according to claim 1, characterized in that: The adjustment component includes: A second mounting frame (105) is arranged on the spraying ring (101); a threaded rod (401) rotatably disposed along its axis at the end of one group of the support rods (301) and threadedly connected to the second mounting frame (105); and The knob (402) is arranged at the end of the threaded rod (401).

5. The automatic spraying equipment for round tubes according to claim 1, characterized in that: The linkage components include: The linkage columns (302) are provided in the same number as the support rods (301) and are respectively provided on the plurality of groups of support rods (301); and The driving disk (201) is rotatably arranged on the spray ring (101), and a plurality of guide grooves (202) are provided in an annular direction on the driving disk (201). The guide grooves (202) are arranged in an interlaced manner with the radial lines of the driving disk (201) and are not perpendicular to each other. The plurality of linkage columns (302) are respectively slidably clamped in the plurality of guide grooves (202).

6. The automatic spraying equipment for round tubes according to claim 1, characterized in that: The spraying ring (101) is provided with a handle (103).