Large antenna plate shaping jig

By designing a large antenna plate plastic shaping fixture, using the "return" font-shaped annular protrusion and avoiding hole groove structure, the problem of planeness problems during the demolding process and the impact of deformation during assembly is solved, and efficient flatness and stable flatness are achieved.

CN222985307UActive Publication Date: 2025-06-17DONGGUAN HUANGFILL TECH CO LTD
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Patent Information

Application Number
CN202422185889.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

During the mold release process, large antenna panels are easily affected by the multi-point push of the pin, and the deformation of the antenna panel during assembly will affect the assembly and function of the oscillator. Manual fine-tuning is time-consuming and labor-intensive and difficult to ensure.

Method used

Design a large antenna plate plastic shaping fixture. By setting an annular protrusion and avoidance hole slots in sequence with a "back" shape on the plastic shaping board, the contact area with the antenna plate is increased, and the vacuum or negative pressure is avoided in the cavity is avoided, ensuring that the fixture is opened smoothly and the flatness of the antenna plate is maintained.

Benefits of technology

It significantly improves the flattening effect of the antenna plate, avoids deformation caused by air pressure difference, ensures that the flatness of the antenna plate reaches less than 0.3mm, and meets the assembly tolerance requirements of ultra-thin antenna products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-scale antenna plate shaping jig which comprises a lower supporting plate and an upper pressing plate, the upper end portion of the lower supporting plate is provided with a plurality of annular first protrusions which are arranged in a concentric-square-shaped mode, and the lower end portion of the upper pressing plate is provided with a plurality of annular second protrusions which are arranged in a concentric-square-shaped mode. According to the utility model, the lower end part and the upper end part of the antenna plate are pressed and leveled by arranging the annular first bulges and the annular second bulges which are sequentially arranged in the shape of the Chinese character'hui ', so that the contact area between the upper supporting plate and the antenna plate and between the lower pressing plate and the antenna plate can be obviously increased, and the leveling effect is improved; by arranging a plurality of first avoiding hole grooves and second avoiding hole grooves, a convex structure on the antenna plate can be avoided, the antenna plate is prevented from being crushed, the contact area with the antenna plate can be further increased, and the leveling effect is improved; by arranging the first vent hole grooves and the second vent hole grooves, vacuum or negative pressure can be prevented from being formed in the cavity, it is ensured that the jig is smoothly started, the leveled antenna plate cannot deform due to air pressure difference, and the leveling effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of shaping jigs, in particular to a shaping jig for a large antenna plate. Background Art

[0002] With the rapid development of communication technology, the frequency band used by signals is constantly expanding, while the vibrators with different structures on the antenna can generally only receive signals within a certain frequency range. Therefore, in order to cover wider frequency signals, most current antennas will be installed with a variety of vibrators with different structures, resulting in the antenna boards carrying these vibrators becoming larger and larger and the structure becoming more and more complex.

[0003] Most large antenna boards have complex structures and are generally formed using die-casting molds during production. However, the action of the die-casting mold using ejector pins to push the antenna board from multiple points to demold it during the demolding process often affects the flatness of the large antenna board. The larger the board size and the more complex the structure, the more obvious the flatness problem. During assembly, the vibrator can be roughly manually fine-tuned when assembling it. However, on some ultra-thin and complex antenna products, the upper and lower spacing of the external shell is relatively small. The deformation of the antenna board during assembly will directly affect the assembly of some vibrators and even affect their function. Manual fine-tuning is time-consuming and labor-intensive, and the fine-tuning effect cannot be guaranteed. Utility Model Content

[0004] In response to the problems existing in the above-mentioned prior art, the utility model provides a large-scale antenna board shaping jig, which can significantly increase the contact area between the upper support plate and the lower pressure plate and the antenna board, improve the leveling effect, and avoid the formation of vacuum or negative pressure in the cavity, thereby ensuring that the jig can be opened smoothly and the antenna board after leveling will not be deformed due to the air pressure difference, thereby ensuring the leveling effect.

[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is as follows:

[0006] A large antenna plate shaping jig includes a shaping plate that can be matched and placed on a pressing jig and is transmission-connected thereto, wherein the shaping plate includes a lower support plate and an upper pressing plate, wherein:

[0007] The upper end of the lower support plate is provided with a plurality of annular first protrusions arranged in sequence in a "U" shape, the upper end of each of the first protrusions can match and abut against the lower end of the antenna plate, and the outer walls and / or inner walls and / or upper ends of the plurality of first protrusions are provided with a plurality of first avoidance slots;

[0008] The lower end of the upper pressure plate is provided with a plurality of annular second protrusions arranged in sequence in a "U" shape, and the lower end of each second protrusion can be matched and pressed against the upper end of the antenna plate, and the outer walls and / or inner walls and / or lower ends of the plurality of second protrusions are provided with a plurality of second avoidance hole grooves.

[0009] As a further elaboration of the above technical solution:

[0010] In the above technical solution, a solid lower support block is further provided inside the innermost first protrusion on the lower support plate.

[0011] In the above technical solution, more than one first ventilation hole groove is provided at the upper end of each first protrusion and the lower support block.

[0012] In the above technical solution, a solid upper pressing block is further provided inside the innermost second protrusion on the upper pressing plate.

[0013] In the above technical solution, more than one second ventilation hole groove is provided at the lower end of each second protrusion and the upper pressing block, and a plurality of inner guiding members are provided between the two second protrusions on the upper pressing plate.

[0014] In the above technical solution, more than one set of outer guiding components and anti-fooling components are further provided on the shaping fixture. Each set of outer guiding components is respectively provided at the upper end of the lower support plate and the lower end of the upper pressing plate, including a matching guide groove / guide sleeve or guide post. Each set of anti-fooling components is respectively provided on the side walls of the lower support plate and the upper pressing plate.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing a plurality of annular first protrusions and second protrusions arranged in a "hui" character shape in sequence to press and level the lower end and the upper end of the antenna board, the contact area between the upper support plate and the lower pressing plate and the antenna board can be significantly increased, and the leveling effect can be improved; By providing a plurality of first avoidance hole grooves and second avoidance hole grooves, the protruding structures on the antenna board can be avoided to prevent damage to the antenna board, and by reasonably setting the shapes and depths of these avoidance hole grooves, they can be better matched with the protruding structures on the antenna board, further increasing the contact area with the antenna board and improving the leveling effect; By providing a plurality of first ventilation hole grooves and second ventilation hole grooves, a vacuum or negative pressure can be avoided from being formed in the cavities formed during pressing, ensuring that the fixture can be smoothly opened and the leveled antenna board will not be deformed due to the air pressure difference, ensuring the leveling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the antenna board in the embodiment;

[0017] Figure 2 is a schematic structural diagram of the shaping board in this embodiment;

[0018] Figure 3 is Figure 2 the exploded structural diagram of

[0019] Figure 4 is a schematic structural diagram of the lower support plate in this embodiment;

[0020] Figure 5 It is a schematic structural diagram of the upper pressing plate in this embodiment.

[0021] In the figure: 10, lower support plate; 11, first protrusion; 12, first avoidance hole groove; 13, lower support block; 14, first ventilation hole groove; 20, upper pressing plate; 21, second protrusion; 22, second avoidance hole groove; 23, upper pressing block; 24, second ventilation hole groove; 25, inner guide member; 30, outer guide assembly; 40, anti-fooling assembly; 1, support protrusion; 2, groove. Specific implementation mode

[0022] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] The embodiments described with reference to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "several" and "multiple" is two or more, unless otherwise specifically defined. In the present application, unless otherwise clearly specified and limited, the terms "mount", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances. In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the horizontal height of the first feature is lower than that of the second feature.

[0024] For ease of understanding, Figure 1 The structural schematic diagrams of the upper and lower end faces of the large antenna board in this embodiment are shown from two perspectives. It can be seen that a number of support protrusions 1 or grooves 2 are irregularly formed at both the upper and lower ends, and these are respectively used to support or position the vibrators or the cables connecting them.

[0025] As Figure 2-3 shown, a shaping fixture for a large antenna board includes a shaping plate that can be correspondingly disposed on a pressing fixture and is in transmission connection with it. The shaping plate includes a lower support plate 10 and an upper pressing plate 20.

[0026] As Figure 4 shown, a plurality of annular first protrusions 11 arranged in a "hui" character shape are provided at the upper end of the lower support plate 10. The upper end of each first protrusion 11 can be matched and abutted against the lower end of the antenna plate. A plurality of first avoidance holes 12 are provided on the outer wall and / or inner wall and / or upper end of the plurality of first protrusions 11; a solid lower support block 13 is further provided inside the innermost first protrusion 11 on the lower support plate 10; more than one first ventilation hole 14 is provided at the upper end of each first protrusion 11 and the lower support block 13.

[0027] As Figure 5 shown, a plurality of annular second protrusions 21 arranged in a "hui" character shape are provided at the lower end of the upper pressing plate 20. The lower end of each second protrusion 21 can be matched and pressed against the upper end of the antenna plate. A plurality of second avoidance holes 22 are provided on the outer wall and / or inner wall and / or lower end of the plurality of second protrusions 21; a solid upper pressing block 23 is further provided inside the innermost second protrusion 21 on the upper pressing plate 20; more than one second ventilation hole 24 is provided at the lower end of each second protrusion 21 and the upper pressing block 23. A plurality of inner guiding members 25 are provided between the two second protrusions 22 on the upper pressing plate 20.

[0028] During operation, the lower support plate 10 and the upper pressing plate 20 are respectively fixed on the lower positioning seat and the upper positioning seat of the pressing fixture. Then, the antenna plate is placed on a plurality of first protrusions 11 and the lower support block 13, so that the support protrusions 1 at the lower end of the antenna plate fall between two adjacent first protrusions 11 or into the first avoidance holes 12; after the antenna plate is fixed in place, the fixture is started. The upper positioning seat of the fixture drives the upper pressing plate 20 to press down. During the pressing-down process, it is ensured that the inner guiding members 25 are not blocked by foreign objects. After complete pressing, the upper pressing plate 20 presses the lower end surface of the antenna plate completely against a plurality of first protrusions 11 and the lower support block 13. At the same time, a plurality of second protrusions 21 and the upper pressing block 23 are completely attached to the upper end surface of the antenna plate, achieving the purpose of leveling the antenna plate; after the pressing and leveling are completed, the fixture drives the upper pressing plate 20 to move upward. Since the second ventilation holes 24 have connected the cavities formed by surrounding a plurality of second protrusions 21 and the upper end of the antenna plate to the outside, the air pressure in the cavities is the same as that outside, and the upper pressing plate 20 can be separated from the antenna plate smoothly. Finally, the antenna plate is removed from the lower support plate. Similarly, since the first ventilation holes 14 have connected the cavities formed by surrounding a plurality of first protrusions 11 and the lower end of the antenna plate to the outside, the air pressure in the cavities is the same as that outside, and the antenna plate can be separated from the lower support plate 10 smoothly. The shape of the antenna plate will not be changed during the two separation operations, and the antenna plate always maintains the flatness when it is in the pressed state. It has been verified that the flatness of the antenna plate after pressing and leveling can reach within 0.3 mm, which can meet the assembly tolerance requirements of ultra-thin antenna products.

[0029] It can be understood that by setting a number of annular first protrusions 11 and second protrusions 12 arranged in a "hui" shape in sequence to press and flatten the lower end and the upper end of the antenna board, the contact area between the upper support board 10 and the lower pressing board 20 and the antenna board can be significantly increased, and the flattening effect can be improved; by setting a number of first avoidance hole grooves 12 and second avoidance hole grooves 22, the protrusion structures on the antenna board can be avoided to prevent damage to the antenna board, and by reasonably setting the shapes and depths of these avoidance hole grooves, they can be better matched with the protrusion structures on the antenna board, further increasing the contact area with the antenna board and improving the flattening effect; by setting a number of first ventilation hole grooves 14 and second ventilation hole grooves 24, a vacuum or negative pressure can be avoided from being formed in a number of cavities formed during pressing, ensuring that the jig can be smoothly opened and the flattened antenna board will not be deformed due to the air pressure difference, ensuring the flattening effect.

[0030] As Figure 2-3 shown, further, the shaping jig is also provided with more than one set of outer guiding components 30 and anti-fooling components 40. Each set of outer guiding components 30 is respectively arranged at the upper end of the lower support board 10 and the lower end of the upper pressing board 20, and includes a matching guide groove / guide sleeve or guide post. Each set of anti-fooling components 40 is respectively arranged on the side walls of the lower support board 10 and the upper pressing board 20.

[0031] It can be understood that the outer guiding member 30 can correct the pressing direction of the upper pressing board 20 to ensure that the second protrusion 21 will not damage the antenna board; the anti-fooling component 40 is convenient for visually checking the assembly direction when correctly assembling the lower support board 10 and the upper pressing board 20 onto the lower positioning seat and the upper positioning seat of the pressing jig, avoiding reverse installation and improving the assembly efficiency.

[0032] The above does not impose any limitation on the technical scope of the present invention. Any modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A large antenna plate shaping jig, characterized in that: It includes a shaping plate that can be matched and placed on a pressing fixture and is transmission-connected thereto, and the shaping plate includes a lower support plate and an upper pressing plate, wherein: The upper end of the lower support plate is provided with a plurality of annular first protrusions arranged in sequence in a "U" shape, the upper end of each of the first protrusions can match and abut against the lower end of the antenna plate, and the outer walls and / or inner walls and / or upper ends of the plurality of the first protrusions are provided with a plurality of first avoidance slots; The lower end of the upper pressure plate is provided with a plurality of annular second protrusions arranged in sequence in a "U" shape, and the lower end of each second protrusion can be matched and pressed against the upper end of the antenna plate, and the outer walls and / or inner walls and / or lower ends of the plurality of second protrusions are provided with a plurality of second avoidance hole grooves.

2. A large antenna plate shaping jig according to claim 1, characterized in that: A solid lower support block is also provided on the inner side of the innermost first protrusion on the lower support plate.

3. A large antenna plate shaping jig according to claim 2, characterized in that: Each of the first protrusions and the upper end of the lower support block is provided with at least one first ventilation hole groove.

4. A large antenna plate shaping jig according to claim 1, characterized in that: A solid upper pressing block is also provided on the upper pressing plate at the inner side of the innermost second protrusion.

5. A large antenna plate shaping jig according to claim 4, characterized in that: Each of the second protrusions and the lower end of the upper pressing block is provided with at least one second vent slot, and a plurality of inner guide members are provided on the upper pressing plate between two of the second protrusions.

6. A large antenna plate shaping jig according to any one of claims 1 to 5, characterized in that: The shaping jig is also provided with more than one set of external guide components and anti-foolproof components, each set of the external guide components is respectively arranged at the upper end of the lower support plate and the lower end of the upper pressure plate, including matching guide grooves / guide sleeves or guide columns, and each set of the anti-foolproof components is respectively arranged on the side walls of the lower support plate and the upper pressure plate.