Bending device for hardware machining

By designing automated loading, unloading and feeding mechanisms, the problems of low production efficiency and high safety risks of existing hardware bending machines are solved, and automated bending and unloading of hardware are realized, and production efficiency and safety are improved.

CN222985350UActive Publication Date: 2025-06-17ANHUI CHUANGLI SPECIAL BELT CO LTD
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Patent Information

Application Number
CN202421775247.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-17
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing hardware bending machines have low production efficiency and are prone to accidents during loading and unloading, and the inability to accurately load the material leads to low productivity.

Method used

A bending device for hardware processing including a loading assembly, a loading assembly and a feeding mechanism is designed. Automatic loading of the material body is achieved through conveyor belts and gravity sliding, and pressure sensors and electric push rods are used to ensure that the material body reaches the mold accurately, and automatic bending and unloading of the material body is achieved through gears and pushing plates.

Benefits of technology

It improves the production efficiency of hardware bending, reduces the risk of manual operation, ensures that the material body can be automatically and accurately loaded and unloaded, and enhances production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The bending device for hardware machining comprises a bottom plate, a feeding assembly, a first supporting column, a top plate, a stamping cylinder, an upper stamping die and a lower stamping die assembly, the bottom of the feeding assembly and the top of the bottom plate are fixedly installed, the feeding assembly comprises a discharging table, a conveying belt and a feeding mechanism, and the bottom end of the discharging table is fixedly connected with the top of the bottom plate; the bottom end of the conveying belt is fixedly connected with the top of the bottom plate, and the bottom of the feeding mechanism is fixedly connected with the top of the bottom plate. The bottom end of the first supporting column is fixedly connected with the top of the bottom plate, the top of the stamping cylinder is movably connected with the bottom of the top plate, the top end of the stamping upper die is fixedly connected with the bottom end of the stamping cylinder, and the bottom of the discharging assembly and the top of the bottom plate are fixedly installed. Through the arrangement of the feeding assembly and the stamping lower die assembly, a material body is bent, through the arrangement of the discharging assembly, the material body is pushed away, feeding and discharging mechanical operation is achieved, and the safety and the production efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware part bending, and more specifically, the utility model relates to a hardware part bending device with automatic loading and unloading. Background Art

[0002] Hardware parts refer to tools obtained by processing metals such as gold, silver, copper, iron, and tin. A bending machine is a machine that can bend thin plates. However, under normal circumstances, some bending machines only have the function of bending. The feeding needs to be transported to the designated position through a conveyor belt and then assisted by workers to be placed into the mold. In this case, not only is the production efficiency low, but accidents are also likely to occur. Summary of the Utility Model

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a bending device for hardware processing to solve the problem of low productivity caused by inaccurate feeding in the prior art.

[0004] To solve the above technical problems, the utility model provides the following technical solutions: A bending device for hardware processing, comprising

[0005] A bottom plate;

[0006] A loading component, the bottom of the loading component is fixedly connected to the top of the bottom plate. The loading component includes a feeding table, a first blanking plate, a conveyor belt, a second support column, a second blanking plate, and a feeding mechanism. The bottom end of the feeding table is fixedly connected to the top of the bottom plate. The top end of the first blanking plate is fixedly connected to the side of the feeding table. The bottom end of the conveyor belt is fixedly connected to the top of the bottom plate. The bottom end of the second support column is fixedly connected to the top of the bottom plate. The bottom of the second blanking plate is fixedly connected to the top end of the second support column. The bottom of the feeding mechanism is fixedly connected to the top of the bottom plate;

[0007] A first support column, the bottom end of the first support column is fixedly connected to the top of the bottom plate;

[0008] A top plate, the bottom of the top plate is fixedly connected to the top end of the first support column;

[0009] A punching cylinder, the top of the punching cylinder is fixedly connected to the bottom of the top plate;

[0010] An upper punching die, the top end of the upper punching die is fixedly connected to the bottom end of the punching cylinder;

[0011] A lower punching die assembly, the bottom of the lower punching die assembly is fixedly connected to the top of the bottom plate.

[0012] Among them, the stamping lower die assembly includes a die table, a spring, and a spring plate. The bottom of the die table is fixedly connected to the top of the bottom plate. The bottom of the spring is fixedly connected to the top end of the bottom plate. The bottom of the spring plate is fixedly connected to the top of the spring.

[0013] Among them, it further includes a blanking assembly, and the bottom of the blanking assembly is fixedly connected to the top of the bottom plate.

[0014] Among them, the blanking assembly includes a first rotating shaft, a long connecting rod, a second rotating shaft, a short connecting rod, a third rotating shaft, a fixing plate, a gear, a rack, a second sliding table, and a second pushing plate. The middle of the first rotating shaft is fixedly connected to the left side of the stamping upper die. The right side of the long connecting rod is fixedly connected to the outer surface of the first rotating shaft. The outer surface of the second rotating shaft is fixedly connected to the left side of the long connecting rod. The right side of the short connecting rod is fixedly connected to the middle of the second rotating shaft. The outer surface of the third rotating shaft is fixedly connected to the left side of the short connecting rod. There are two fixing plates. The middle parts of the two fixing plates are fixedly connected to both ends of the third rotating shaft and are fixedly connected to the top of the bottom plate. The middle of the gear is fixedly connected to the middle of the third rotating shaft. The rack meshes with the gear. The bottom of the second sliding table is fixedly connected to the top of the bottom plate and is slidably connected to the bottom of the rack. The left side of the second pushing plate is fixedly connected to the right end of the rack.

[0015] Among them, the feeding mechanism further includes a first sliding table, a pressure sensor, a fixing block, an electric push rod, a first pushing plate, and a controller. The bottom of the first sliding table is fixedly connected to the top of the bottom plate. The pressure sensor is arranged on the surface of the first sliding table. The bottom of the fixing block is fixedly connected to the top of the first sliding table. The left end of the electric push rod is fixedly connected to the right side of the fixing block. The left side of the first pushing plate is fixedly connected to the right end of the electric push rod. The controller is arranged on the outer surface of the fixing block and is linearly connected to the pressure sensor and linearly connected to the electric push rod.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] In the above solution, by setting the feeding assembly, the material body slides down from the feeding table through the first blanking plate onto the conveyor belt, is transported by the conveyor belt to the second blanking plate, and slides down to the first sliding table due to gravity. A pressure sensor is arranged on the surface of the first sliding table. When the pressure sensor senses that a material body has fallen in, the pressure sensor feeds back a signal to the controller, and the controller controls the electric push rod to push the material body onto the die table, so that the material body automatically reaches the die.

[0018] In the above solution, by setting up the blanking component, when the material body reaches the mold table, the stamping upper mold drives the first rotating shaft to move downward. At the same time, the long connecting rod and the short connecting rod move downward simultaneously, driving the third rotating shaft to rotate clockwise. At the same time, the gear also rotates clockwise, and the gear drives the rack and the second pushing plate to move backward. After the stamping is completed, a spring and a spring plate are arranged in the middle of the mold table, and the material body returns to its original position following the spring plate. The long connecting rod and the short connecting rod move upward following the first rotating shaft, driving the third rotating shaft to rotate counterclockwise. At this time, the rack drives the second pushing plate to move forward, pushing the material body that has returned to its original position out of the mold table, thereby achieving the bending and automatic blanking of the material body. Only the staff needs to assist in placing the material body into the feeding table, and the feeding and blanking do not need to directly contact the stamping mold, increasing the production safety and improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is a schematic diagram of the structure of the feeding component of the present invention;

[0021] Figure 3 is a schematic diagram of the structure of the lower mold component of the present invention;

[0022] Figure 4 is a schematic diagram of the structure of the blanking component of the present invention;

[0023] Figure 5 is a schematic diagram of the structure of the feeding mechanism of the present invention;

[0024] [Reference Numerals]

[0025] 1, bottom plate; 2, feeding component; 3, first support column; 4, top plate; 5, stamping cylinder; 6, stamping upper mold; 7, stamping lower mold component; 8, blanking component; 20, feeding table; 21, first blanking plate; 22, conveyor belt; 23, second support column; 24, second blanking plate; 25, feeding mechanism; 70, mold table; 71, spring; 72, spring plate; 80, first rotating shaft; 81, long connecting rod; 82, second rotating shaft; 83, short connecting rod; 84, third rotating shaft; 85, fixing plate; 86, gear; 87, rack; 88, second sliding table; 89, second pushing plate; 250, first sliding table; 251, pressure sensor; 252, fixing block; 253, electric push rod; 254, first pushing plate; 255, controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will be described in detail with reference to the drawings and specific embodiments.

[0027] As shown in the attached Figure 1 to the attached Figure 5An embodiment of the present utility model provides a bending device for hardware processing, including

[0028] a bottom plate 1;

[0029] a feeding component 2, the bottom of the feeding component 2 is fixedly connected to the top of the bottom plate 1, and the feeding component 2 further includes a material placing table 20, a first blanking plate 21, a conveyor belt 22, a second support column 23, a second blanking plate 24, and a feeding mechanism 25. The bottom end of the material placing table 20 is fixedly installed on the top of the bottom plate 1. The top end of the first blanking plate 21 is fixedly connected to the side of the material placing table 20. The bottom end of the conveyor belt 22 is fixedly connected to the top of the bottom plate 1. The bottom end of the second support column 23 is fixedly connected to the top of the bottom plate 1. The bottom end of the second blanking plate 24 is fixedly connected to the top end of the second support column 23. The bottom of the feeding mechanism 25 is fixedly connected to the top of the bottom plate 1;

[0030] a first support column 3, the bottom end of the first support column 3 is fixedly connected to the top of the bottom plate 1;

[0031] a top plate 4, the bottom of the top plate 4 is fixedly connected to the top end of the first support column 3;

[0032] a stamping cylinder 5, the top of the stamping cylinder 5 is fixedly connected to the bottom of the top plate 4;

[0033] an upper stamping die 6, the top end of the upper stamping die 6 is fixedly connected to the bottom end of the stamping cylinder 5;

[0034] a lower stamping die assembly 7, the bottom of the lower stamping die assembly 7 is fixedly connected to the top of the bottom plate 1.

[0035] Wherein, the lower stamping die assembly 7 includes a die table 70, a spring 71, and a spring plate 72. The bottom of the die table 70 is fixedly connected to the top of the bottom plate 1. The bottom of the spring 71 is fixedly connected to the top of the bottom plate 1. The bottom of the spring plate 72 is fixedly connected to the top of the spring 71.

[0036] It also includes a blanking component 8, the bottom of the blanking component 8 is fixedly connected to the top of the bottom plate 1.

[0037] Among them, the blanking assembly 8 includes a first rotating shaft 80, a long connecting rod 81, a second rotating shaft 82, a short connecting rod 83, a third rotating shaft 84, a fixing plate 85, a gear 86, a rack 87, a second sliding table 88, and a second pushing plate 89. The middle of the first rotating shaft 80 is fixedly connected to the left side of the upper stamping die 6. The right side of the long connecting rod 81 is fixedly connected to the outer surface of the first rotating shaft 80. The outer surface of the second rotating shaft 82 is fixedly connected to the left side of the long connecting rod 81. The right side of the short connecting rod 83 is fixedly connected to the middle of the second rotating shaft 82. The outer surface of the third rotating shaft 84 is fixedly connected to the left side of the short connecting rod 83. There are two fixing plates 85. The middle parts of the two fixing plates 85 are fixedly connected to both ends of the third rotating shaft 84 and are fixedly connected to the top of the bottom plate 1. The middle of the gear 86 is fixedly connected to the middle of the third rotating shaft 84. The rack 87 meshes with the gear 86. The bottom of the second sliding table 88 is fixedly connected to the top of the bottom plate 1 and is slidably connected to the bottom of the rack 87. The left side of the second pushing plate 89 is fixedly connected to the right end of the rack 87.

[0038] By setting the gear 86 and the rack 87, the fixing plate 85 plays a role in supporting and positioning at both ends of the third rotating shaft 84. The gear 86 is fixedly connected to the middle of the third rotating shaft 84. When the third rotating shaft 84 rotates, it drives the gear 86 to rotate, and the rack 87 meshing with the gear 86 slides, thereby realizing the function of pushing the material body.

[0039] Among them, the feeding mechanism 25 further includes a first sliding table 250, a pressure sensor 251, a fixing block 252, an electric push rod 253, a first pushing plate 254, and a controller 255. The bottom of the first sliding table 250 is fixedly connected to the top of the bottom plate 1. The pressure sensor 251 is arranged on the surface of the first sliding table 250. The bottom of the fixing block 252 is fixedly connected to the top of the first sliding table 250. The left side of the electric push rod 253 is fixedly connected to the right side of the fixing block 252. The left side of the first pushing plate 254 is fixedly connected to the right end of the electric push rod 253. The controller 255 is arranged on the outer surface of the fixing block 252 and is linearly connected to the pressure sensor 251 and linearly connected to the electric push rod 253.

[0040] By setting the pressure sensor 251, when the material body is conveyed to the first sliding table 250, the pressure sensor 251 senses the pressure and transmits the signal to the controller 255. After receiving the signal, the controller 255 controls the electric push rod 253 to push the material body onto the mold table 70, realizing the function of automatic feeding of the material body.

[0041] The working process of the present utility model is as follows:

[0042] First, the material body slides down through the first blanking plate 21 in the blanking table 20 onto the conveyor belt 22, is transported by the conveyor belt 22 to the second blanking plate 24, and then slides into the first sliding table 250 under the action of gravity. A pressure sensor 251 is provided on the upper part of the first sliding table 250. When the pressure sensor 251 senses that a material body has fallen in, it feeds back a signal to the controller 255. The controller 255 controls the electric push rod 253 to push the material body onto the mold table 70, enabling the material body to automatically reach the mold;

[0043] Then, when the material body reaches the mold table 70, the upper stamping mold 6 drives the first rotating shaft 80 to move downward. At the same time, the long connecting rod 81 and the short connecting rod 83 also move downward simultaneously, driving the third rotating shaft 84 to rotate clockwise. At the same time, the gear 86 also rotates clockwise, and the gear 86 drives the rack 87 and the second pushing plate 89 to move backward;

[0044] Finally, after stamping is completed, a spring 71 and a spring plate 72 are provided in the middle of the mold table 70, and the material body returns to its original position following the spring plate 72; the long connecting rod 81 and the short connecting rod 83 move upward following the first rotating shaft 80, driving the third rotating shaft 84 to rotate counterclockwise. At this time, the rack 87 drives the second pushing plate 89 to move forward, pushing the material body that has returned to its original position out of the mold table 70, thus achieving bending and automatic blanking of the material body.

[0045] During the entire process from feeding to stamping and then to blanking, only the staff needs to assist in placing the material body into the blanking table 20. The staff does not need to directly contact the stamping mold during feeding and blanking. This not only improves production safety but also increases production efficiency.

[0046] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change;

[0047] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0048] Finally: The above description is only a preferred embodiment of the present utility model and is not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A bending device for hardware processing, characterized in that: include Bottom plate (1); A loading component (2), the bottom of the loading component (2) is fixedly connected to the top of the bottom plate (1), the loading component (2) comprises a discharge platform (20), a discharge plate one (21), a conveyor belt (22), a support column two (23), a discharge plate two (24), and a feeding mechanism (25), the bottom end of the discharge platform (20) is fixedly connected to the top of the bottom plate (1), the top of the discharge plate one (21) is fixedly connected to the side of the discharge platform (20), the bottom end of the conveyor belt (22) is fixedly connected to the top of the bottom plate (1), the bottom end of the support column two (23) is fixedly connected to the top of the bottom plate (1), the bottom of the discharge plate two (24) is fixedly connected to the top of the support column two (23), and the bottom of the feeding mechanism (25) is fixedly connected to the top of the bottom plate (1); A support column (3), the bottom end of which is fixedly connected to the top of the base plate (1); A top plate (4), the bottom of the top plate (4) being fixedly connected to the top of the first support column (3); A stamping cylinder (5), the top of which is fixedly connected to the bottom of the top plate (4); A stamping upper die (6), the top end of which is fixedly connected to the bottom end of the stamping cylinder (5); A stamping lower die assembly (7), the bottom of which is fixedly connected to the top of the base plate (1).

2. A bending device for hardware processing according to claim 1, characterized in that: The stamping lower die assembly (7) comprises a die table (70), a spring (71), and a spring plate (72); the bottom of the die table (70) is fixedly connected to the top of the base plate (1); the bottom of the spring (71) is fixedly connected to the top of the base plate (1); and the bottom of the spring plate (72) is fixedly connected to the top of the spring (71).

3. A bending device for hardware processing according to claim 1, characterized in that: It also comprises a material removal component (8), the bottom of which is fixedly connected to the top of the base plate (1).

4. A bending device for hardware processing according to claim 3, characterized in that: The unloading assembly (8) comprises a rotating shaft 1 (80), a long connecting rod (81), a rotating shaft 2 (82), a short connecting rod (83), a rotating shaft 3 (84), a fixed plate (85), a gear (86), a rack (87), a slide 2 (88), and a push plate 2 (89). The middle part of the rotating shaft 1 (80) is fixedly connected to the left side of the stamping upper mold (6), the right side of the long connecting rod (81) is fixedly connected to the outer surface of the rotating shaft 1 (80), the outer surface of the rotating shaft 2 (82) is fixedly connected to the left side of the long connecting rod (81), and the right side of the short connecting rod (83) is fixedly connected to the middle part of the rotating shaft 2 (82). The outer surface of the rotating shaft three (84) is fixedly connected to the left side of the short connecting rod (83), the number of the fixed plates (85) is two, the middle parts of the two fixed plates (85) are fixedly connected to the two ends of the rotating shaft three (84), and are fixedly connected to the top of the bottom plate (1), the middle part of the gear (86) is fixedly connected to the middle part of the rotating shaft three (84), the rack (87) and the gear (86) are meshed with each other, the bottom of the slide two (88) is fixedly connected to the top of the bottom plate (1), and is slidably connected to the bottom of the rack (87), and the left side of the push plate two (89) is fixedly connected to the right end of the rack (87).

5. A bending device for hardware processing according to claim 1, characterized in that: The feeding mechanism (25) also includes a slide (250), a pressure sensor (251), a fixed block (252), an electric push rod (253), a push plate (254), and a controller (255). The bottom of the slide (250) is fixedly connected to the top of the base plate (1). The pressure sensor (251) is arranged on the surface of the slide (250). The bottom of the fixed block (252) is fixedly connected to the top of the slide (250). The left side of the electric push rod (253) is fixedly connected to the right side of the fixed block (252). The left side of the push plate (254) is fixedly connected to the right end of the electric push rod (253). The controller (255) is arranged on the outer surface of the fixed block (252), linearly connected to the pressure sensor (251), and linearly connected to the electric push rod (253).