Crushed sand collecting device for shakeout machine

By designing a sand-broken collection device for sand-falling machines, and using the combination of conveyor belt and screening plate, the problem of sand and gravel in the casting is difficult to completely flow out, automatic collection and transportation is realized, working efficiency is improved and labor intensity is reduced.

CN222985647UActive Publication Date: 2025-06-17HENAN GOLDEN SUN FOUNDRY CO LTD
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Patent Information

Application Number
CN202422114618.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-17
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the casting production process, it is difficult for the sand and gravel in the inner cavity of the casting to flow out completely, resulting in the need to manually extract the sand and transport it to the sand dropper, which increases the labor intensity of workers and reduces work efficiency.

Method used

A sand-broken collection device for sand-falling machines is designed, including a support seat installed on the ground and a rotating roller. The sand and gravel on the castings are directly transported to a designated position through a conveyor belt, reducing manual operation.

Benefits of technology

Through the combination of screening plates and conveyor belts, the automatic collection and transportation of sand and gravel in the castings is realized, reducing the labor of staff and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting, and discloses a broken sand collecting device for a shakeout machine, which comprises a plurality of first supporting seats and two second supporting seats which are arranged on the ground, rotating rollers are rotationally installed between the two first supporting bases and the two second supporting bases which are opposite, a driving structure is installed at one end of one rotating roller, the same conveying belt is installed on the multiple rotating rollers in a transmission mode, and a screening plate used for containing castings is installed over the feeding end of the conveying belt; a screening plate is arranged above the conveying belt, so that gravel in a casting can be taken out on the screening plate, the taken-out gravel can directly fall onto the conveying belt through the screening plate, and the gravel can be directly conveyed to a designated position to be collected through the conveying belt; and therefore, the work of conveying the gravel by workers can be reduced, the labor amount of the workers is reduced, and meanwhile, the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a broken sand collecting device for a shakeout machine. Background Technique

[0002] In the process of casting production, after the castings are poured and cooled, they need to be separated from the sand mold tooling. The shakeout machine vibrates to separate the castings from the sand mold, and then the castings are taken out from the sand mold tooling. It is easy to separate the sand mold on the outer shape of the casting, but for the sand in the inner cavity of the casting, a part of the sand can flow out through the holes, but not all of it can flow out. At this time, it is necessary to lift the casting out of the shakeout machine and manually dig out the sand outside. The dug-out sand needs to be transported to the shakeout machine again by manual labor for the operation of the subsequent process, which greatly increases the labor intensity of workers and reduces work efficiency.

[0003] Therefore, we propose a broken sand collecting device for a shakeout machine to facilitate solving the problems raised above. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems mentioned above.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A broken sand collecting device for a shakeout machine includes a plurality of first support seats and two second support seats installed on the ground. Every two first support seats are arranged opposite to each other, and a rotating roller is rotatably installed between the two opposite first support seats and the two second support seats respectively. One end of one of the rotating rollers is installed with a driving structure, and the same conveyor belt is installed on the plurality of rotating rollers in a driving manner. A screening plate for placing the casting is installed directly above the feeding end of the conveyor belt, and the sand and gravel falling from the casting directly fall onto the conveyor belt through the screening plate, and the sand and gravel are conveyed to a designated position by the conveyor belt for collection.

[0006] Further: The driving structure includes a mounting plate installed below the conveyor belt and a motor installed on the mounting plate. The output shaft of the motor is installed with a driving wheel, and the output shaft of the driving wheel is connected to a driven wheel installed at the end of one of the rotating rollers through a conveyor belt for transmission.

[0007] Further: Support legs are installed at the corners of the bottom of the screening plate, and the plurality of support legs are fixed on the ground.

[0008] Further: A funnel is arranged below the screening plate, and the discharge port of the funnel is located directly above the conveyor belt.

[0009] Further: A tension adjustment assembly is arranged at the connection between the rotating roller and the second support seat.

[0010] Further: The tightness adjustment assembly includes an adjustment plate rotatably mounted at the end of the rotating roller. A plurality of sliding grooves are formed in the adjustment plate. A pin shaft slidably mounted in the sliding groove is fixed on the second support seat. An adjustment seat is fixed on the outer side of the adjustment plate. An adjustment bolt is threadedly mounted on the adjustment seat and is rotatably connected to the side wall of the second support seat.

[0011] Advantages of the present utility model:

[0012] In the present utility model, a screening plate is provided above the conveyor belt, so that the sand and gravel in the casting can be taken out on the screening plate, and the taken-out sand and gravel can directly fall onto the conveyor belt through the screening plate. The conveyor belt can directly convey the sand and gravel to a designated position for collection, thereby reducing the work of the staff in conveying the sand and gravel, reducing the labor intensity of the staff, and improving the work efficiency at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0014] Figure 2 is a front structural schematic diagram of the present utility model;

[0015] Figure 3 is a sectional structural schematic diagram of the present utility model.

[0016] Names corresponding to each mark in the figure:

[0017] 1. First support seat; 2. Second support seat; 3. Rotating roller; 41. Mounting plate; 42. Motor; 43. Driving wheel; 44. Conveyor belt; 45. Driven wheel; 5. Conveyor belt; 6. Screening plate; 7. Support leg; 8. Hopper; 9. Tightness adjustment assembly; 91. Adjustment plate; 92. Sliding groove; 93. Pin shaft; 94. Adjustment seat; 95. Adjustment bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.

[0019] Embodiments of the present utility model:

[0020] A sand crushing and collecting device for a shakeout machine, comprising a number of first support seats 1 and a number of second support seats 2. Every two first support seats 1 are arranged oppositely, and two second support seats 2 are also arranged oppositely. A rotating roller 3 is rotatably installed between the two opposed first support seats 1. At the tops of the two second support seats 2, a tension adjustment assembly 9 is installed, and a rotating roller 3 is also rotatably installed between the two tension adjustment assemblies 9. Through the setting of the tension adjustment assembly 9, the tension of the conveyor belt 5 can be adjusted. And the same conveyor belt 5 is drivingly installed on a plurality of rotating rollers 3. Through the setting of the conveyor belt 5, it plays a role in conveying the sand and gravel. A driving structure is installed below the conveyor belt 5, and the driving structure is connected to the rotating roller 3 at the end. Through the setting of the driving structure, it plays a role in driving the conveyor belt 5.

[0021] Above the feeding end of the conveyor belt 5, a screening plate 6 is installed. Through the setting of the screening plate 6, the casting can be placed on the screening plate 6, so that the sand and gravel on the casting can directly fall onto the conveyor belt 5 and be conveyed to the designated position by the conveyor belt 5, reducing the process of the staff putting the sand and gravel onto the conveyor belt 5 and reducing the labor intensity of the staff. And support legs 7 are installed at the corners of the bottom of the screening plate 6. Through the setting of the support legs 7, it plays a role in supporting the screening plate 6. A funnel 8 is installed at the bottom of the screening plate 6. Through the setting of the funnel 8, the sand and gravel can directly fall onto the conveyor belt 5 through the funnel 8, reducing the sand and gravel from falling outside the conveyor belt 5.

[0022] Specifically: The driving structure includes a mounting plate 41 installed on the ground, and a motor 42 is installed on the mounting plate 41. A driving wheel 43 is installed at the output end of the motor 42. The driving wheel 43 is drivingly connected to a driven wheel 45 through a conveyor belt 44, and the driven wheel 45 is fixed at the end of the rotating roller 3, so as to play a role in driving the rotating roller 3.

[0023] Specifically: The tension adjustment assembly 9 includes an adjustment plate 91 rotatably installed at the end of the rotating roller 3. A number of sliding grooves 92 are formed on the adjustment plate 91. A pin shaft 93 slidably installed in the sliding grooves 92 is fixed on the second support seat 2, so that the adjustment plate 91 can slide on the second support seat 2. An adjustment seat 94 is fixed on the outer side of the adjustment plate 91, and an adjustment bolt 95 is threadedly installed on the adjustment seat 94, and one side of the adjustment bolt 95 is rotatably connected to the side wall of the second support seat 2; Through the cooperation of the adjustment seat 94 and the adjustment bolt 95, it plays a role in fastening the adjustment plate 91.

[0024] After the sand and gravel on the casting fall onto the screening plate 6, the sand and gravel directly fall onto the conveyor belt 5 through the screening plate 6. Then, the motor 42 is started, and the output shaft of the motor 42 can drive the driving wheel 43 to rotate. The driving wheel 43 can drive the driven wheel 45 to rotate through the conveyor belt 44, so that the driven wheel 45 can drive the rotating roller 3 to rotate. Through the cooperation of several rotating rollers 3, the conveyor belt 5 can be driven to rotate. The sand and gravel can be conveyed to a designated position and collected through the conveyor belt 5.

[0025] When adjusting the tightness of the conveyor belt 5, first rotate the adjusting bolt 95, so that the adjusting seat 94 can rotate threadedly on the adjusting bolt 95. Thus, the adjusting seat 94 can drive the adjusting plate 91 to move. Through the cooperation of the two adjusting plates 91, the rotating roller 3 between the two adjusting plates 91 can be driven to move, so as to adjust the tightness of the conveyor belt 5.

Claims

1. A crushed sand collection device for a sand falling machine, comprising a plurality of first support seats (1) and two second support seats (2) installed on the ground, wherein each two first support seats (1) are arranged opposite to each other, and rotating rollers (3) are respectively installed in a rotatable manner between the two first support seats (1) and the two second support seats (2) opposite to each other, wherein one end of one of the rotating rollers (3) is installed with a driving structure, and the same conveyor belt (5) is installed on the plurality of rotating rollers (3) for transmission, characterized in that; A screening plate (6) for placing castings is installed just above the feeding end of the conveyor belt (5), and the sand and gravel falling from the castings directly pass through the screening plate (6) and fall onto the conveyor belt (5), and the sand and gravel are transported to a designated location and collected by the conveyor belt (5).

2. The crushed sand collecting device for a falling sand machine according to claim 1, characterized in that: The driving structure comprises a mounting plate (41) mounted below the conveyor belt (5) and a motor (42) mounted on the mounting plate (41); a driving wheel (43) is mounted on the output shaft of the motor (42); and the output shaft of the driving wheel (43) is connected to a driven wheel (45) mounted on the end of one of the rotating rollers (3) through a conveyor belt (44).

3. The crushed sand collecting device for a falling sand machine according to claim 1, characterized in that: Support legs (7) are installed at the corners of the bottom of the screening plate (6), and a plurality of support legs (7) are fixed on the ground.

4. The crushed sand collecting device for a falling sand machine according to claim 1, characterized in that: A funnel (8) is provided below the screening plate (6), and the discharge port of the funnel (8) is located directly above the conveyor belt (5).

5. The crushed sand collecting device for a falling sand machine according to claim 1, characterized in that: A tension adjustment component is provided at the connection between the rotating roller (3) and the second supporting seat (2).

6. The crushed sand collecting device for a falling sand machine according to claim 5, characterized in that: The tension adjustment assembly comprises an adjustment plate (91) rotatably mounted on the end of a rotating roller (3), a plurality of slide grooves (92) are provided on the adjustment plate (91), a pin shaft (93) slidably mounted in the slide groove (92) is fixed on the second support seat (2), an adjustment seat (94) is fixed on the outer side of the adjustment plate (91), an adjustment bolt (95) is threadedly mounted on the adjustment seat (94), and one end of the adjustment bolt (95) is rotatably connected to the side wall of the second support seat (2).