Horizontal lathe roller convenient to clean

By designing a cleaning mechanism and a collection mechanism in the horizontal lathe roller, the problem that existing lathes cannot clean impurities on the surface of the roller are solved, and centralized collection and cleaning of turning chips is achieved, and the processing accuracy of the lathe is improved.

CN222986442UActive Publication Date: 2025-06-17YANCHENG HAIPINGQING PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202422188712.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing horizontal lathe cannot remove debris and impurities stuck on the surface of the roller, causing cutting chips to enter the inner side of the roller, unable to support the fixed workpiece normally, thereby reducing the processing accuracy.

Method used

A horizontal lathe roller for easy cleaning is designed, by providing a cleaning mechanism and a collection mechanism. The cleaning mechanism includes a housing, roller, brush and dust collector. The impurities on the surface of the roller are removed by brushing, and impurities are sucked into the dust collector bag through a fan and vacuum tube for central storage. The collection mechanism blows the turning chips into the feed gun through the air pump and conduit, and transports them into the collection box through the feed tank for centralized collection.

Benefits of technology

It realizes effective cleaning of the adhesion impurities on the surface of the horizontal lathe roller, avoids cutting chips entering the inner side of the roller, ensures the machining accuracy of the lathe and the normal use of the roller, and is simple to operate and easy to use.

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Abstract

The utility model belongs to the technical field of horizontal lathes, and particularly relates to a horizontal lathe roller convenient to clean, which comprises a lathe body. A cleaning mechanism is arranged on the top side of the lathe body, a driving mechanism is arranged on the side face of the lathe body, a collecting mechanism is arranged on the inner side of the lathe body, the cleaning mechanism comprises a supporting plate, rollers are symmetrically and rotationally installed on the inner side of a shell, a brush is fixed to the top end of the inner side of a straight plate, and a dust filtering bag is fixed to one end of the inner side of a dust collecting box. A fan is fixedly installed on the inner side of the dust collection box, an exhaust outlet is formed in one end of the dust collection box, a dust suction pipe is fixed to the air suction end of the dust collection box, the shell is moved to the roller body, when the roller rotates, the brush brushes away impurities on the surface of the roller, meanwhile, the fan is turned on, turning chips on the surface of the roller are sucked into the inner side of the shell, and the turning chips on the surface of the roller are sucked into the shell. Turning chips are sucked into the dust filtering bag through the dust suction pipe to be stored in a centralized mode, and the problem that the machining precision of an existing lathe is reduced due to the fact that a roller cannot be cleaned is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of horizontal lathes, in particular to a roller of a horizontal lathe which is convenient to clean. Background Art

[0002] A horizontal lathe is usually used for machining cylindrical workpieces. The roller of the horizontal lathe is made of metal and is mainly used to support and fix the workpiece to ensure that the workpiece can rotate smoothly on the roller so as to perform turning machining on it. In order to ensure the normal use of the roller, it needs to be cleaned and maintained.

[0003] A horizontal lathe convenient to clean with the publication number of CN220178802U takes the base as the main body. A lathe is fixed on the top side of the base. A blanking groove is formed on the surface of the base. A protection plate is fixed inside the blanking groove. A lead screw slide is fixed on the bottom side of the protection plate. A slider is slidably connected inside the lead screw slide. One end of the side surface of the slider is fixed with a first electric push rod. A cutting tooth is fixed at the bottom end of the first electric push rod. During the use of the horizontal lathe, by controlling the first electric push rod to drive the cutting tooth to descend and controlling the lead screw slide to drive the slider to move, the cutting tooth moves the iron filings to the discharging place. If the iron filings are long, they are pushed to the top side of the steel plate. Under the cooperation of the cutting knife, they are moved to the top side of the steel plate to cut the iron filings, thereby realizing the cleaning function.

[0004] There are still problems in the above-mentioned horizontal lathe convenient to clean. During the use of the horizontal lathe, only the cutting chips inside the lathe can be cleaned, and the debris and impurities adhered to the surface of the roller cannot be removed, so that the cutting chips enter the inside of the roller, making it unable to normally support and fix the workpiece, resulting in a decrease in the machining accuracy of the lathe. Therefore, a roller of a horizontal lathe convenient to clean is proposed. Summary of the Utility Model

[0005] In order to make up for the deficiencies of the prior art, the problem that the horizontal lathes on the market cannot remove the debris and impurities adhered to the surface of the roller, so that the cutting chips enter the inside of the roller, making it unable to normally support and fix the workpiece, resulting in a decrease in the machining accuracy of the lathe, the utility model proposes a roller of a horizontal lathe convenient to clean.

[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: A roller of a horizontal lathe convenient to clean described in the utility model includes a lathe body; a cleaning mechanism is arranged on the top side of the lathe body, a driving mechanism is arranged on the side surface of the lathe body, a collecting mechanism is arranged inside the lathe body, and a support plate is fixed on the top side of the lathe body.

[0007] Preferably, the cleaning mechanism includes a support plate, a housing is arranged inside the support plate, roller wheels are symmetrically and rotatably installed inside the housing, a straight plate is fixed to one side of the housing, a brush is fixed to the top end inside the straight plate, a dust collection box is fixed to the bottom side of the lathe body, a dust filter bag is fixed to one end inside the dust collection box, a fan is fixedly installed inside the dust collection box, an air outlet is formed in one end of the dust collection box, a dust suction pipe is fixed to the suction end of the dust collection box, and one end of the dust suction pipe passes through the lathe body and communicates with the inside of the housing. A roller body is rotatably installed inside the support plate, and a cylinder is fixed to the side surface of the support plate. Through the structures of the dust collection box and the housing, while brushing the turning chips on the surface of the roller, they are centrally collected, which is more convenient for subsequent cleaning and maintenance.

[0008] Preferably, the driving mechanism includes a cylinder. A piston rod is slidably installed inside the cylinder in cooperation with the piston. The piston rod slidably penetrates through the side surface of the support plate, and one end of the piston rod is fixedly connected to the housing. Limiting rods are symmetrically fixed to the side surface of the housing, and the limiting rods slidably penetrate through the inside of the support plate. A waste box is arranged inside the lathe body. By using the cylinder and the limiting rods in cooperation, the housing can be accurately moved to the cleaning position, and the operation is simple and convenient to use.

[0009] Preferably, the collection mechanism includes a waste box. A cavity is formed inside the waste box. Air holes are uniformly formed in the bottom end inside the waste box, and the air holes communicate with the inside of the cavity. An air pump is fixed to the bottom end inside the lathe body. A conduit is fixed to the output end of the air pump, and one end of the conduit communicates with the inside of the cavity. A material conveying groove is formed in the bottom end inside the lathe body, and the material conveying groove communicates with the inside of the waste box. A collection box is fixed to one end of the material conveying groove on the side surface of the lathe body. Through the structures of the cavity and the material conveying groove, the turning chips generated during the processing can be centrally collected inside the collection box, which is convenient for subsequent recycling or treatment and reduces the workload of the operator.

[0010] The beneficial effects of the present utility model are as follows:

[0011] 1. Through the structural design of a horizontal lathe roller that is easy to clean, by setting a cleaning mechanism, the housing is moved towards the roller body, so that the roller wheels contact the surface of the roller body. When the roller body rotates at this time, the brush brushes off the impurities adhered to its surface. At the same time, the fan is turned on to extract the air inside the housing, so that the turning chips on the surface of the roller body are sucked into the inside of the housing, and the turning chips are sucked into the dust filter bag through the dust suction pipe for centralized storage, thereby realizing the function of cleaning the roller. The operation is simple and convenient to use, and solves the problem that the existing lathe cannot clean the roller, resulting in a reduction in its processing accuracy.

[0012] 2. The structure of the horizontal lathe roller of the present utility model is designed to be convenient for cleaning. By setting up a collection mechanism, the air pump is controlled to convey air to the inner side of the cavity through a conduit, and then it is ejected from the air holes, so as to blow the turning chips into the inner side of the feeding trough, and then convey them to the inner side of the collection box through the inner side of the feeding trough, so as to centrally collect the turning chips, which is convenient for subsequent centralized treatment and reduces the labor intensity of the operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a schematic three-dimensional structure diagram of the overall front view;

[0015] Figure 2 It is a sectional view of the three-dimensional structure of the cleaning mechanism from the side;

[0016] Figure 3 It is a sectional view of the three-dimensional structure of the driving mechanism from the rear;

[0017] Figure 4 It is a sectional view of the three-dimensional structure of the collection mechanism from the top;

[0018] Figure 5 It is a schematic three-dimensional structure diagram of the overall bottom view.

[0019] In the figure: 1, lathe body; 2, support plate; 3, roller body; 4, housing; 5, roller; 6, straight plate; 7, brush; 8, dust collection box; 9, dust filter bag; 10, fan; 11, air outlet; 12, dust suction pipe; 13, cylinder; 14, piston rod; 15, limit rod; 16, waste box; 17, cavity; 18, air hole; 19, air pump; 20, conduit; 21, feeding trough; 22, collection box; 23, vibration motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0021] Please refer to Figures 1-4As shown in the figure, a horizontal lathe roller that is convenient for cleaning includes a lathe body 1; a cleaning mechanism is arranged on the top side of the lathe body 1, a driving mechanism is arranged on the side of the lathe body 1, a collecting mechanism is arranged inside the lathe body 1, and a support plate 2 is fixed on the top side of the lathe body 1;

[0022] Please refer to Figure 2 As shown in the figure, the cleaning mechanism includes a support plate 2, a housing 4 is arranged inside the support plate 2, roller wheels 5 are symmetrically and rotatably installed inside the housing 4, a straight plate 6 is fixed on one side of the housing 4, a brush 7 is fixed at the top end inside the straight plate 6, a dust collection box 8 is fixed on the bottom side of the lathe body 1, a dust filter bag 9 is fixed at one end inside the dust collection box 8, a fan 10 is fixedly installed inside the dust collection box 8, an air outlet 11 is opened at one end of the dust collection box 8, a dust suction pipe 12 is fixed at the suction end of the dust collection box 8, and one end of the dust suction pipe 12 passes through the lathe body 1 and is communicated with the inside of the housing 4. A roller body 3 is rotatably installed inside the support plate 2, and a cylinder 13 is fixed on the side of the support plate 2; During operation, when encountering the problem that the existing lathe cannot remove the debris and impurities adhered to the surface of the roller, resulting in a decrease in the machining accuracy of the lathe, through the structure of the cleaning mechanism, the housing 4 is moved towards the roller body 3, so that the roller wheels 5 are in contact with the surface of the roller body 3. At this time, when the roller body 3 rotates, the brush 7 brushes off the impurities adhered to its surface. At the same time, the fan 10 is turned on to extract the air inside the housing 4, so that the turning chips on the surface of the roller body 3 are sucked into the inside of the housing 4, and the turning chips are sucked into the dust filter bag 9 through the dust suction pipe 12 for centralized storage, thus realizing the function of cleaning the roller. The operation is simple and convenient to use.

[0023] Please refer to Figure 3 As shown in the figure, the driving mechanism includes a cylinder 13, a piston rod 14 is slidably installed inside the cylinder 13 through a piston, the piston rod 14 slidably penetrates through the side of the support plate 2, one end of the piston rod 14 is fixedly connected to the housing 4, limiting rods 15 are symmetrically fixed on the side of the housing 4, the limiting rods 15 slidably penetrate through the inside of the support plate 2, and a waste box 16 is arranged inside the lathe body 1; During operation, when encountering the problem that the operation is relatively cumbersome when cleaning the roller, through the structure of the driving mechanism, the cylinder 13 is controlled to extend the piston rod 14 inside it, thereby pushing the housing 4 to move. At this time, the housing 4, with the cooperation of the limiting rods 15, moves linearly towards the roller body 3, so as to accurately move the cleaning mechanism to the cleaning position for cleaning and maintenance of the roller. This structure is simple to operate and convenient to use.

[0024] Please refer to Figure 4As shown, the collection mechanism includes a waste bin 16. A cavity 17 is provided inside the waste bin 16. Air holes 18 are evenly provided at the bottom end inside the waste bin 16, and the air holes 18 communicate with the inside of the cavity 17. A gas pump 19 is fixed to the bottom end inside the lathe body 1. The output end of the gas pump 19 is fixed with a conduit 20. One end of the conduit 20 communicates with the inside of the cavity 17. A material conveying groove 21 is provided at the bottom end inside the lathe body 1, and the material conveying groove 21 communicates with the inside of the waste bin 16. A collection box 22 is fixed at one end of the material conveying groove 21 on the side of the lathe body 1. During operation, when encountering the problem that the turning chips generated during turning processing are difficult to clean, through the structure of the collection mechanism, the gas pump 19 is controlled to convey air into the cavity 17 through the conduit 20, and then ejected from the air holes 18, so as to blow the turning chips into the material conveying groove 21, and then conveyed to the inside of the collection box 22 through the material conveying groove 21 for centralized collection of the turning chips, thus facilitating subsequent centralized treatment and reducing the labor intensity of the operator.

[0025] Please refer to Figure 5 As shown, a vibration motor 23 is fixed to the bottom side of the lathe body 1, and the vibration motor 23 is located at the bottom side of the material conveying groove 21. During operation, when encountering the problem that the turning chips are easily blocked inside the material conveying groove 21, through the structure of the vibration motor 23, the vibration motor 23 is started during use to drive the cutting chips inside the material conveying groove 21 to rotate, so as to loosen them, so that they can be conveyed to the inside of the collection box 22 for centralized storage, facilitating subsequent cleaning and maintenance of the lathe.

[0026] Working principle: Horizontal lathes are usually used for machining cylindrical workpieces. The rollers of horizontal lathes are made of metal and are mainly used to support and fix the workpieces to ensure that the workpieces can rotate smoothly on the rollers for turning processing. In order to ensure the normal use of the rollers, cleaning and maintenance are required. During the use of existing horizontal lathes, only the cutting chips inside the lathe can be cleaned, and the debris and impurities adhered to the surface of the rollers cannot be removed, causing the cutting chips to enter the inside of the rollers, making it impossible to support and fix the workpieces normally, resulting in a decrease in the machining accuracy of the lathe. To solve this problem, by setting up a cleaning mechanism and a collection mechanism, after the lathe finishes processing, control the cylinder 13 to extend the piston rod 14 inside it, thereby pushing the housing 4 to move. At this time, the housing 4, with the cooperation of the limit rod 15, moves linearly towards the roller body 3. When the roller 5 contacts the surface of the roller body 3, when the roller body 3 rotates, the brush 7 brushes off the impurities adhered to its surface. At the same time, turn on the fan 10 to extract the air inside the housing 4, thereby sucking the turning chips on the surface of the roller body 3 into the inside of the housing 4, and sucking the turning chips into the dust filter bag 9 through the dust suction pipe 12 for centralized storage, thus realizing the function of cleaning the roller. Then control the air pump 19 to send air into the cavity 17 through the conduit 20, and then spray it out from the air holes 18, thereby blowing the turning chips into the inside of the material conveying groove 21, and then conveying them to the inside of the collection box 22 through the inside of the material conveying groove 21 for centralized collection of the turning chips, which is convenient for subsequent centralized processing, reduces the labor intensity of the operators, and solves the problem that the existing lathes cannot clean the rollers, resulting in a decrease in their machining accuracy.

[0027] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A horizontal lathe roller that is easy to clean, characterized in that: It comprises a lathe body (1); a cleaning mechanism is arranged on the top side of the lathe body (1), a driving mechanism is arranged on the side of the lathe body (1), a collecting mechanism is arranged on the inner side of the lathe body (1), and a support plate (2) is fixed on the top side of the lathe body (1); The cleaning mechanism comprises a support plate (2), a shell (4) is arranged on the inner side of the support plate (2), a roller (5) is symmetrically rotatably mounted on the inner side of the shell (4), a straight plate (6) is fixed on one side of the shell (4), a brush (7) is fixed on the inner top of the straight plate (6), a dust box (8) is fixed on the bottom side of the lathe body (1), a dust filter bag (9) is fixed on one end of the inner side of the dust box (8), a fan (10) is fixedly mounted on the inner side of the dust box (8), an exhaust port (11) is provided on one end of the dust box (8), and a dust suction pipe (12) is fixed on the suction end of the dust box (8).

2. The easy-to-clean horizontal lathe roller according to claim 1, characterized in that: One end of the dust suction pipe (12) passes through the lathe body (1) and is connected to the inner side of the shell (4); a roller body (3) is rotatably mounted on the inner side of the support plate (2); and a cylinder (13) is fixed to the side of the support plate (2).

3. The easy-to-clean horizontal lathe roller according to claim 2, characterized in that: The driving mechanism comprises a cylinder (13), a piston rod (14) being slidably mounted on the inner side of the cylinder (13) through the cooperation of a piston, the piston rod (14) being slidably inserted into the side surface of the support plate (2), and one end of the piston rod (14) being fixedly connected to the housing (4).

4. The easy-to-clean horizontal lathe roller according to claim 3, characterized in that: A limiting rod (15) is symmetrically fixed to the side of the shell (4), and the limiting rod (15) is slidably inserted into the inner side of the support plate (2). A waste box (16) is provided on the inner side of the lathe body (1).

5. The easy-to-clean horizontal lathe roller according to claim 4, characterized in that: The collecting mechanism comprises a waste box (16), a cavity (17) is formed inside the waste box (16), air holes (18) are evenly formed at the bottom of the inside of the waste box (16), and the air holes (18) are connected to the inside of the cavity (17), and an air pump (19) is fixed to the bottom of the inside of the lathe body (1).

6. The easy-to-clean horizontal lathe roller according to claim 5, characterized in that: A conduit (20) is fixed to the output end of the air pump (19), one end of the conduit (20) is connected to the inner side of the cavity (17), a feed trough (21) is provided at the inner bottom end of the lathe body (1), and the feed trough (21) is connected to the inner side of the waste box (16), and a collection box (22) is fixed to the side of the lathe body (1) at one end of the feed trough (21).

Citation Information

Patent Citations

  • Horizontal lathe convenient to clean

    CN220178802U