Prefabricated concrete member sanding machine

Abstract

The utility model discloses a precast concrete member sanding machine, which relates to the field of concrete member polishing, and comprises a sanding rack, a sanding roller which is rotatably arranged is connected to the sanding rack, one side of the sanding roller is provided with a limiting mechanism which is used for limiting a precast concrete member which needs to be sanded and polished, and the other side of the sanding roller is provided with a sanding mechanism which is used for sanding the precast concrete member which needs to be sanded and polished. And the limiting mechanism can drive the prefabricated concrete member to move towards one side of the sanding roller. By means of the sanding machine, manual work can be replaced to conduct sanding and grinding on the precast concrete unit, efficiency is improved, accidents occurring during sanding and grinding can be reduced, and personal safety is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of grinding of concrete components, and specifically relates to a sander for precast concrete components. Background Art

[0002] With the continuous progress of society, green prefabricated buildings have also begun to develop and spread continuously. Prefabricated buildings are a new type of building method, in which building components are prefabricated in a factory and then transported to the construction site for assembly. Compared with the traditional building method, this method has many advantages:

[0003] 1. Shorten the construction period: Since many components are prefabricated in the factory, the on-site construction time is greatly shortened, which can effectively improve the project efficiency;

[0004] 2. Improve the quality: The production environment in the factory is more controllable, which is conducive to ensuring the quality of components and reducing quality problems caused by factors such as weather during on-site construction;

[0005] 3. Reduce labor costs: Prefabricated buildings usually require less on-site labor, which can effectively cope with the shortage of labor;

[0006] 4. Environmental protection and energy conservation: Prefabricated buildings produce less waste during production and construction, and also help to reduce energy consumption during the construction process.

[0007] 5. Flexibility: Prefabricated buildings can be modularly designed according to needs, and are easy to expand or transform.

[0008] In practical applications, prefabricated buildings have achieved success in many fields such as residential, commercial buildings and public facilities; with the development of technology and market demand, prefabricated buildings are expected to be more widely used in the future.

[0009] Prefabricated concrete components are made in a prefabricated building factory according to design requirements, including precast walls, slabs, beams, etc., and then transported to the construction site for assembly. However, since these precast concrete components are directly assembled and used at the construction site, before they are prefabricated and leave the factory, it is necessary to detect the appearance quality of the concrete components to be used. If quality defects are found in the appearance quality, grinding and repair are required so that they can be directly used at the construction site. The current methods for grinding these precast concrete components with certain defects are basically manual grinding with a grinding wheel. This traditional manual grinding method not only has low efficiency, but also is very unsafe and prone to accidents. Content of the Utility Model

[0010] The purpose of the utility model is achieved through the following technical solutions:

[0011] A precast concrete component sander, comprising a sander frame, a rotatably arranged sander roller is installed and connected on the sander frame, a limiting mechanism for limiting a precast concrete component to be sanded and polished is arranged on one side of the sander roller, and the limiting mechanism can drive the precast concrete component to move towards the sander roller side.

[0012] Preferably, a rotating shaft is penetrated through the sander roller, one end of the rotating shaft is fixedly connected with the sander roller, the other end of the rotating shaft is rotatably penetrated through a connecting plate through a bearing and a driving mechanism is connected to the end, the driving mechanism drives the sander roller to rotate through the rotating shaft, and the connecting plate is fixedly connected to the sander frame.

[0013] Preferably, a protective cylinder cover is sleeved on the outer wall of the sander roller, and a plurality of through blind holes for the residue of the precast concrete component to fall are opened on the protective cylinder cover;

[0014] An opening is opened on one side of the protective cylinder cover close to the precast concrete component to be sanded and polished, and the opening opened on the protective cylinder cover is used for the sander roller to contact the surface of the precast concrete component;

[0015] The protective cylinder cover is connected to the limiting mechanism.

[0016] Preferably, the limiting mechanism comprises a first limiting plate;

[0017] A notch for the precast concrete component to contact with the sander roller is opened on the first limiting plate, the notch is arranged in a through manner with the opening opened on the protective cylinder cover, the protective cylinder cover is connected to the first limiting plate, and the first limiting plate is fixed on the sander frame;

[0018] Second limiting plates for movably limiting the precast concrete component are respectively arranged on both sides of the first limiting plate;

[0019] Movable structures for placing the precast concrete component are movably installed on the end faces of the second limiting plates close to the first limiting plate.

[0020] Preferably, the movable structures both comprise movable support blocks, and the movable support blocks are arranged in a liftable and slidable manner at the lower part of the end faces of the second limiting plates close to the first limiting plate;

[0021] The movable support blocks are penetrated with limiting bolts, and the movable support blocks are movably limited with the second limiting plates through the limiting bolts.

[0022] Preferably, movable screws are rotatably penetrated through the upper and lower parts of the second limiting plates, one end of the movable screw can movably pass through the second limiting plate, and the other end of the movable screw is connected with a movable rotating handle for conveniently driving the movable screw to rotate.

[0023] Preferably, the driving mechanism includes a driving wheel and a transmission wheel;

[0024] One end of the transmission wheel is connected to the rotating shaft. The transmission wheel is connected to the driving wheel by belt drive. The driving wheel is rotatably arranged on the top of the sanding machine frame through a connecting shaft. One end of the connecting shaft away from the driving wheel is connected to the output end of the driving motor, and the driving motor is fixedly installed on the top of the sanding machine frame;

[0025] The driving wheel and the transmission wheel are arranged in the protective housing by belt drive, and the protective housing is fixedly connected to the sanding machine frame.

[0026] The beneficial effects of the present utility model are as follows: The purpose of the present utility model is to provide a sanding machine for precast concrete components, which is used to sand and polish precast concrete components instead of manual labor. By limiting the precast concrete component in the limiting mechanism of the sanding machine and starting the rotation of the sanding roller to make rolling contact with the surface of the precast concrete component, the surface of the precast concrete component can be sanded and polished. Through this sanding machine, not only can it replace manual labor to sand and polish precast concrete components and improve efficiency, but also it can reduce accidents during sanding and polishing and ensure personal safety. Description of the Drawings

[0027] Figure 1 It is a schematic diagram of the overall connection effect of a sanding machine for precast concrete components of the present utility model;

[0028] Figure 2 It is a schematic diagram of the connection structure of a sanding machine for precast concrete components of the present utility model;

[0029] In the figure, 1 - sanding machine frame, 2 - sanding roller, 3 - first limiting plate, 4 - second limiting plate, 5 - driving motor, 6 - protective housing, 21 - protective cylinder cover, 41 - movable support block, 42 - movable rotating handle. Detailed Embodiments

[0030] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments.

[0031] Such as Figures 1 to 2As shown in the figure, a sanding machine for precast concrete components is used to sand and polish precast concrete components instead of manual labor. The sanding machine includes a sanding machine frame 1, on which a rotatably arranged sanding roller 2 is installed and connected. On one side of the sanding roller 2, a limiting mechanism is provided for limiting the precast concrete components to be sanded and polished, and the limiting mechanism can drive the precast concrete components to move towards the side of the sanding roller 2. By limiting the precast concrete components in the limiting mechanism of the sanding machine, the sanding roller 2 is started to rotate and rollingly contact the surface of the precast concrete components, so as to sand and polish the surface of the precast concrete components; and by controlling the limiting mechanism, the distance between the surface of the precast concrete components and the surface of the sanding roller 2 can be realized, so as to ensure the quality control of the sanding and polishing of the surface of the precast concrete components.

[0032] Further, in the embodiment, a rotating shaft is arranged through the sanding roller 2. One end of the rotating shaft is fixedly connected to the sanding roller 2, and the other end of the rotating shaft passes through the connecting plate rotatably through a bearing and the end is connected with a driving mechanism. The driving mechanism drives the sanding roller 2 to rotate through the rotating shaft, and the connecting plate is fixedly connected to the sanding machine frame 1. At the same time, a protective cylinder cover 21 is sleeved on the outer wall of the sanding roller 2. The protective cylinder cover 21 is provided with a number of blind holes for the residue of the precast concrete components to fall; an opening is provided on one side of the protective cylinder cover 21 close to the precast concrete components to be sanded and polished. The opening provided on the protective cylinder cover 21 is used for the sanding roller 2 to contact the surface of the precast concrete components; the protective cylinder cover 21 is connected to the limiting mechanism. By controlling the driving mechanism to drive the sanding roller 2 in the protective cylinder cover 21 to rotate; at the same time, the precast concrete components to be sanded and polished are limited in the limiting mechanism, and then by adjusting and controlling the limiting mechanism to drive the precast concrete components to contact the sanding roller 2, the surface of the precast concrete components is sanded and polished by the rotation of the sanding roller 2.

[0033] Further, in the embodiment, the limiting mechanism includes a first limiting plate 3; a notch for the precast concrete member to contact with the sanding roller is formed in the first limiting plate 3, and the notch is communicated with the opening formed in the protective cylinder cover 21. The protective cylinder cover 21 is connected to the first limiting plate 3, and the first limiting plate 3 is fixed on the sanding machine frame 1; second limiting plates 4 for movably limiting the precast concrete member are respectively arranged on both sides of the first limiting plate 3; movable structures for placing the precast concrete member are movably installed on the end faces of the second limiting plates 4 close to the first limiting plate 3. Moreover, each of the movable structures includes a movable support block 41, and the movable support block 41 is arranged to be capable of lifting and sliding on the lower part of the end face of the second limiting plate 4 close to the first limiting plate 3; a limiting bolt penetrates through the movable support block 41, and the movable support block 41 is movably limited to the second limiting plate 4 through the limiting bolt. In addition, movable screws are rotatably penetrated through the upper and lower parts of the second limiting plate 4, one end of each movable screw can movably pass through the second limiting plate 4, and the other end of each movable screw is connected with a movable rotation handle 42 for conveniently driving the movable screw to rotate.

[0034] With such a design, when the precast concrete member needs to be sanded, the precast concrete member is placed on the movable support blocks 41 on the two second limiting plates 4, and then the position height of the movable support block 41 is adjusted to make the precast concrete member in a suitable position on the second limiting plate 4. Then, the movable rotation handle 42 is used to drive the movable screw to rotate, and the second limiting plates 4 connected to each side of the movable screw are respectively driven to move towards one end of the first limiting plate 3, so as to limit the precast concrete member between the first limiting plate 3 and the second limiting plate 4; then, the driving mechanism drives the sanding roller 2 to rotate, and the precast concrete member in contact with the sanding roller 2 is sanded.

[0035] Further, in the embodiment, the provided driving mechanism includes a driving wheel and a transmission wheel; the transmission wheel is connected to one end of the rotating shaft, the transmission wheel is connected to the driving wheel through belt transmission, the driving wheel is rotatably arranged on the top of the sanding machine frame 1 through a connecting shaft, and the end of the connecting shaft away from the driving wheel is connected to the output end of the driving motor 5. The driving motor 5 is fixedly installed on the top of the sanding machine frame 1; the driving wheel and the transmission wheel are arranged in the protective housing 6 through belt transmission, and the protective housing 6 is fixedly connected to the sanding machine frame 2. Furthermore, when it is necessary to start the sanding roller 2, the driving motor 5 is started by control. The driving motor 5 drives the driving wheel to rotate, and the driving wheel drives the transmission wheel connected through the belt to rotate through the belt. The driving wheel and the transmission wheel are arranged in the protective housing 6 through belt transmission, and the protective housing 6 plays a protective role; when the transmission wheel rotates, the sanding roller 2 is driven to rotate through the rotating shaft, so as to sand and polish the precast concrete member in contact with the surface of the sanding roller 2. It should be noted here that by controlling the relative distance between the second limiting plate 4 and the first limiting plate 3, the precast concrete members with different thicknesses can be limited, so that the sanding machine can sand and polish the precast concrete members with different thicknesses; and the relative distance between the second limiting plate 4 and the first limiting plate 3 can also be controlled to drive the "distance" between the surface of the precast concrete member placed and limited on the second limiting plate 4 and the surface of the sanding roller 2 to be in contact, so as to meet the depth requirement for sanding and polishing the surface of the precast concrete member, so as to meet the requirements of sanding and polishing. Through this sanding machine, not only can the manual sanding and polishing of precast concrete members be replaced to improve efficiency, but also the accidents occurring during sanding and polishing can be reduced through this sanding machine to ensure personal safety.

[0036] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention; at the same time, any arbitrary combinations can be made between various different embodiments of the present invention, as long as they do not violate the idea of the present invention, they shall also be regarded as the content disclosed by the present invention.

Claims

1. A precast concrete component sanding machine, comprising a sanding machine frame, characterized in that: A rotatably mounted sanding roller is mounted on the sanding machine frame, and a limiting mechanism for limiting the position of the precast concrete component to be sanded is arranged on one side of the sanding roller, and the limiting mechanism can drive the precast concrete component to move toward one side of the sanding roller.

2. A precast concrete component sanding machine according to claim 1, characterized in that: A rotating shaft is provided on the sanding roller, one end of the rotating shaft is connected and fixed to the sanding roller, the other end of the rotating shaft rotatably passes through a connecting plate through a bearing and the end is connected to a driving mechanism, the driving mechanism drives the sanding roller to rotate through the rotating shaft, and the connecting plate is connected and fixed to the sanding machine frame.

3. A precast concrete component sanding machine according to claim 2, characterized in that: The outer wall of the sanding roller is covered with a protective sleeve, and the protective sleeve is provided with a plurality of blind holes for the residue of the precast concrete component to fall down; The protective sleeve cover is provided with an opening on one side close to the precast concrete component to be sanded, and the opening provided in the protective sleeve cover is used for the sanding roller to contact the surface of the precast concrete component; The protective tube cover is connected to the limiting mechanism.

4. A precast concrete component sanding machine according to claim 3, characterized in that: The limiting mechanism comprises a first limiting plate; The first limit plate is provided with a notch for the precast concrete component to contact the sanding roller, the notch is connected to the opening of the protective tube cover, the protective tube cover is connected to the first limit plate, and the first limit plate is fixed to the sanding machine frame; Second limiting plates for movably limiting the precast concrete components are respectively arranged on both sides of the first limiting plate; An end surface of the second limiting plate close to the first limiting plate is movably provided with a movable structure for placing precast concrete components.

5. A precast concrete component sanding machine according to claim 4, characterized in that: The movable structure includes a movable support block, which is arranged at the lower part of one end surface of the second limit plate close to the first limit plate in a manner that the movable support block can be lifted and slidably disposed; The movable support block is penetrated with a limiting bolt, and the movable support block is movably limited by the limiting bolt and the second limiting plate.

6. A precast concrete component sanding machine according to claim 5, characterized in that: A movable screw is rotatably provided on the upper and lower parts of the second limit plate, one end of the movable screw can movably pass through the second limit plate, and the other end of the movable screw is connected to a rotating handle for conveniently driving the movable screw to move.

7. A precast concrete component sanding machine according to claim 2, characterized in that: The driving mechanism comprises a driving wheel and a transmission wheel; The transmission wheel is connected to one end of the rotating shaft, the transmission wheel is connected to the driving wheel through a belt drive, the driving wheel is rotated through the connecting shaft and penetrates the top of the sanding machine frame, the end of the connecting shaft away from the driving wheel is connected to the output end of the driving motor, and the driving motor is installed and fixed on the top of the sanding machine frame; The driving wheel and the transmission wheel are arranged in a protective shell through belt transmission, and the protective shell is connected and fixed to the sanding machine frame.

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