Dismounting tool for electrode cap of spot welding machine
By designing an electrode cap disassembly tool for spot welding machines, using U-shaped jaws and L-shaped groove structures, combined with the compression effect of arc-shaped shrapnel, the problem of difficulty in disassembly of electrode caps is solved, and the safe disassembly and replacement of electrode caps is achieved, avoiding electrode taper deformation and coolant leakage.
Patent Information
- Application Number
- CN202422080650.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-27
AI Technical Summary
It is difficult to disassemble the electrode cap of the spot welding machine, which can easily cause electrode taper deformation and coolant leakage.
A spot welder electrode cap disassembly tool is designed, including the upper pliers body, the lower pliers body, the connecting bolts and arc-shaped shrapnel. The electrode cap is safely removed by using the U-shaped jaws and the L-shaped groove structure.
It realizes easy disassembly of the electrode cap, avoids electrode taper deformation and coolant leakage, saves working hours, and improves the replacement efficiency of the electrode cap.
Smart Images

Figure CN222986845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrode cap disassembly tools, in particular to a spot welder electrode cap disassembly tooling. Background Art
[0002] The electrode and the electrode cap of a spot welder are connected in a tapered surface matching form with the same taper. During the welding process, under the action of heat, the electrode and the electrode cap will be connected more and more firmly. Since the electrode is greatly worn during the welding process of the spot welder, the electrode cap needs to be frequently replaced in actual working conditions. However, due to the firm connection between the electrode and the electrode cap, it is difficult to disassemble the electrode cap. The existing disassembly method is to use pliers to screw off the electrode cap, but if the force is not applied properly, it is easy to cause the deformation of the electrode taper. When reinstalled and used, the electrode cap is likely to be loosely connected and fall off. At the same time, since a large amount of heat is generated during the welding process of the spot welder, a coolant pipeline is provided in the electrode and the electrode cap for cooling. If the connection tapered surface of the electrode or the electrode cap is damaged or the electrode cap is deformed during the disassembly process of the electrode cap, it will also cause the problem of coolant leakage when used again. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a spot welder electrode cap disassembly tooling to solve the problems mentioned in the background art.
[0004] To achieve the above purpose, the technical solution adopted is: a spot welder electrode cap disassembly tooling, including an upper clamp body, a lower clamp body, and connection bolts and arc-shaped elastic pieces connecting the two. The arc-shaped elastic piece is installed in the middle of the upper and lower clamp bodies through fixing screws; a upper clamp connection bushing integrally formed with the upper clamp body is provided at the front of the upper clamp body, and a lower clamp connection bushing integrally formed with the lower clamp body is provided at the front of the lower clamp body. The connection bolt passes through the upper clamp connection bushing and the lower clamp connection bushing; the front ends of the upper clamp body and the lower clamp body are U-shaped jaw parts. Among them, the jaw part of the upper clamp body is the electrode side jaw, and the jaw part of the lower clamp body is the electrode cap side jaw. The electrode side jaw is larger than the electrode cap side jaw. The front ends of the jaw parts are all L-shaped groove structures for inserting into the tapered connection part between the electrode and the electrode cap; handles are provided at the rear parts of the upper and lower clamp bodies. In the natural state, the electrode side jaw and the electrode cap side jaw are close to closing, and in the working state, the jaw parts of the electrode side jaw and the electrode cap side jaw open.
[0005] Preferably, a fixing plate is fixedly connected to the outside of the L-shaped groove, which enhances the clamping stability of the jaw part.
[0006] Specifically improved, the arc-shaped elastic piece is made of elastic material and is not prone to plastic deformation after repeated use.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] The structure of the utility model is simple and the operation is convenient. It preferably solves the problem that the electrode cap is not easily detached from the electrode, and it is not necessary to place the electrode in a specific device to complete the disassembly work, thus saving working hours. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is the overall structure diagram of the embodiment of the utility model;
[0010] Figure 2 It is the connection structure diagram of the electrode cap and the electrode of the embodiment of the utility model;
[0011] Figure 3 It is the structure diagram of the connecting bushing of the embodiment of the utility model;
[0012] Figure 4 It is the working state diagram of the embodiment of the utility model;
[0013] Figure 5 It is the side view of the embodiment of the utility model in the natural state.
[0014] Reference numerals in the drawings: 1 - upper pliers body, 2 - lower pliers body, 3 - connecting bolt, 4 - arc-shaped elastic sheet, 5 - fixing screw, 6 - electrode side jaw, 7 - electrode cap side jaw, 8 - handle, 9 - electrode, 10 - connecting conical surface, 11 - electrode cap, 12 - upper pliers connecting bushing, 13 - lower pliers connecting bushing, 14 - L-shaped groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] The following will further explain and illustrate the utility model in conjunction with the drawings and embodiments. It should be noted that based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0016] Embodiment
[0017] Please refer to Figure 1 and Figure 3A spot welding machine electrode cap disassembly tool comprises an upper clamp body 1, a lower clamp body 2, a connecting bolt 3 and an arc spring piece 4 connecting the above two, wherein the arc spring piece 4 is installed in the middle of the upper clamp body 1 and the lower clamp body 2 through a fixing screw 5; an upper clamp connecting shaft sleeve 12 integrally formed with the upper clamp body 1 is provided in the middle of the front part, and two lower clamp connecting shaft sleeves 13 integrally formed with the lower clamp body 2 are provided on both sides of the front part, wherein the upper clamp connecting shaft sleeve 12 and the lower clamp connecting shaft sleeve 13 have the same axis, and after the disassembly tool is assembled, the upper clamp connecting shaft sleeve 12 is fixed by the connecting bolt 3. The upper jaw body 1 and the lower jaw body 2 are connected with the shaft sleeve 13; the front ends of the upper jaw body 1 and the lower jaw body 2 are U-shaped jaw parts, wherein the jaw part of the upper jaw body 1 is the electrode side jaw 6, and the jaw part of the lower jaw body 2 is the electrode cap side jaw 7, the electrode side jaw 6 is larger than the electrode cap side jaw 7, and the front ends of the jaw parts are L-shaped grooves 14 structures, which are used to insert the conical connection between the electrode 9 and the electrode cap 11; the front ends of the electrode side jaws 6 and the electrode cap side jaws 7 match the outer diameter of the connecting conical surface 10 of the electrode and the electrode cap, and the upper jaw body 1 and the lower jaw body 2 are provided with handles 8 at the rear. The outer side of the L-shaped groove 14 is fixedly connected with a fixing plate to enhance the clamping stability of the jaw part.
[0018] like Figure 2 As shown, the electrode 9 and the electrode cap 11 are firmly connected via a connecting cone surface 10 with the same taper, so that after the electrode cap 11 is worn and shortened, the service life of the electrode 9 can be extended by timely replacing the electrode cap 11.
[0019] like Figure 4 and Figure 5 As shown, in the natural state, the jaws are nearly closed, and in the working state, the jaws are opened by squeezing the handle 8 .
[0020] During the specific operation, first hold the handle 8 of the disassembly tool and insert the jaw part to the conical connection between the electrode 9 and the electrode cap 11, then squeeze the handle 8 tightly, at this time the arc-shaped spring piece 4 is compressed, the jaw part opens, driving the electrode cap 11 to separate from the electrode 9, and finally release the handle 8, and the disassembly tool is reset under the action of the arc-shaped spring piece 4.
[0021] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary, but not restrictive, and the scope of the present invention is defined by the appended claims rather than the above explanations and descriptions, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. At the same time, any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A spot welding machine electrode cap removal tool, comprising an upper clamp body (1), a lower clamp body (2), a connecting bolt (3) and an arc-shaped spring piece (4) connecting the upper clamp body and the lower clamp body, characterized in that: The arc-shaped spring piece (4) is mounted on the middle of the upper and lower caliper bodies (1, 2) by means of fixing screws (5); the front part of the upper caliper body (1) is provided with an upper caliper connecting shaft sleeve (12) integrally formed therewith, and the front part of the lower caliper body (2) is provided with a lower caliper connecting shaft sleeve (13) integrally formed therewith, and the connecting bolt (3) passes through the upper caliper connecting shaft sleeve (12) and the lower caliper connecting shaft sleeve (13); the front ends of the upper caliper body (1) and the lower caliper body (2) are U-shaped jaw parts, wherein the jaw part of the upper caliper body (1) is electrically The upper and lower jaw bodies (1, 2) are provided with a handle (8) at the rear. The electrode side jaw (6) and the electrode cap side jaw (7) are nearly closed in a natural state, and are opened in a working state.
2. The spot welding machine electrode cap disassembly tool according to claim 1, characterized in that: A fixing plate is fixedly connected to the outer side of the L-shaped groove (14).
3. The spot welding machine electrode cap disassembly tool according to claim 1, characterized in that: The arc-shaped spring piece (4) is made of elastic material.