Efficient automatic folding device

Abstract

The utility model belongs to the technical field of aluminum foil belt folding devices, and particularly discloses an efficient automatic folding device which comprises a working table plate, two conveying belts and two pairs of corner rolling and folding mechanisms are arranged on the working table plate, the two conveying belts are arranged in a spaced mode and located between the two pairs of corner rolling and folding mechanisms, and a pressing and downward folding mechanism is arranged above the two conveying belts. A jacking mechanism is arranged between the two conveying belts, the jacking mechanism is located below the pressing and downward folding mechanism and corresponds to the pressing and downward folding mechanism in position, and the jacking mechanism and the pressing and downward folding mechanism are both located between the same pair of corner rolling and folding mechanisms. The conveying belt is used for feeding, the jacking mechanism jacks a vacuum packaging product upwards, the pressing and downward folding mechanism presses the vacuum packaging product and folds the aluminum foil edge of the vacuum packaging product downwards, and then the two pairs of corner rolling and folding mechanisms roll and fold the four corners of the vacuum packaging product, so that the whole device not only can enable the folding style of the vacuum packaging product to be regular, but also can enable the product to be folded uniformly. The production efficiency and the finished product quality can be improved, and the labor intensity is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum foil belt folding devices, and particularly relates to an efficient automatic folding device. Background Art

[0002] In the modern packaging industry, aluminum foil bags are widely used in multiple fields such as semiconductor packaging vacuum sealing, food, medicine, and cosmetics due to their excellent moisture-proof, oxygen-barrier, light-shielding, and freshness-preserving properties. Especially in the field of semiconductor packaging vacuum sealing, after the chip packaging is completed, it is placed in a tray, then put into an aluminum foil bag and evacuated to form a vacuum-packaged product. Finally, the aluminum foil edge of the vacuum-packaged product is folded to facilitate subsequent packaging.

[0003] However, the existing folding methods for the aluminum foil edges of vacuum-packaged products mostly rely on manual operation or cooperation with manual jigs, resulting in irregular folding patterns, low production efficiency, high labor intensity, and uneven finished product quality.

[0004] Therefore, the inventor is committed to designing a folding device to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an efficient automatic folding device, which can not only make the folding pattern of the aluminum foil edge of the vacuum-packaged product regular, but also improve production efficiency and finished product quality, and reduce labor intensity.

[0006] In order to achieve the above purpose, a technical solution adopted by the utility model is as follows:

[0007] An efficient automatic folding device includes a workbench plate, on which two conveyor belts and two pairs of corner rolling and folding mechanisms are provided. The two conveyor belts are arranged at intervals and located between the two pairs of corner rolling and folding mechanisms. Above the two conveyor belts, a pressing and downward folding mechanism is provided. Between the two conveyor belts, a lifting mechanism is provided. The lifting mechanism is located below the pressing and downward folding mechanism and corresponds to the position of the pressing and downward folding mechanism. Both the lifting mechanism and the pressing and downward folding mechanism are located between the same pair of corner rolling and folding mechanisms.

[0008] As an improvement of the efficient automatic folding device of the utility model, the lifting mechanism includes a lifting driving source and a lifting seat. The lifting driving source is located below the workbench plate, and the lifting driving source drives the lifting seat to move vertically up and down between the two conveyor belts.

[0009] As an improvement of the efficient automatic folding device of the utility model, the lifting seat is located on the output shaft of the lifting driving source, and a plurality of lifting guide columns are fixed to the bottom of the lifting seat. All the lifting guide columns pass through the fixed plate of the workbench plate.

[0010] As an improvement of the high-efficiency automatic folding device of the present utility model, a top plate is provided at intervals above the workbench plate. The pressing and downward folding mechanism includes a lower pressing plate and four downward folding plates. The lower pressing plate is vertically movably arranged directly below the top plate, and the four downward folding plates are fixedly arranged at the four edges of the lower pressing plate in one-to-one correspondence.

[0011] As an improvement of the high-efficiency automatic folding device of the present utility model, the pressing and downward folding mechanism further includes a pressing plate. The pressing plate is located directly below the lower pressing plate and is elastically connected to the lower pressing plate. The four downward folding plates are arranged around the pressing plate.

[0012] As an improvement of the high-efficiency automatic folding device of the present utility model, the top of the pressing plate is positioned and connected to the lower pressing plate through a plurality of pressing guide columns. A buffer spring is sleeved outside each pressing guide column, and the pressing plate is elastically connected to the lower pressing plate through the buffer spring.

[0013] As an improvement of the high-efficiency automatic folding device of the present utility model, the top of the lower pressing plate is positioned and connected to the top plate through a plurality of lifting guide rods. A pressing and downward folding driving source is fixed on the top of the top plate, and the pressing and downward folding driving source drives the lower pressing plate to move up and down.

[0014] As an improvement of the high-efficiency automatic folding device of the present utility model, the corner rolling and folding mechanism includes a corner rolling wheel, a longitudinal movement driving source and a transverse movement driving source. The longitudinal movement driving source is arranged on the workbench plate along the longitudinal direction of the workbench plate. The transverse movement driving source is vertically fixed on the longitudinal movement cylinder, and the corner rolling wheel is vertically arranged at the output end of the transverse movement cylinder.

[0015] As an improvement of the high-efficiency automatic folding device of the present utility model, inner folding mechanisms are respectively arranged on a pair of the corner rolling and folding mechanisms on the same side. The inner folding mechanism includes an inner folding wheel and an inner folding driving source. The inner folding driving source is vertically fixed on the longitudinal movement driving source. The inner folding wheel is arranged along the longitudinal direction of the workbench plate at the output end of the inner folding driving source, and the inner folding wheel is located below the corner rolling wheel.

[0016] Compared with the prior art, in the high-efficiency automatic folding device of the present utility model, the vacuum-packed product is conveyed to directly above the lifting mechanism by a conveyor belt. The lifting mechanism jacks up the vacuum-packed product from the conveyor belt upward. The pressing and downward folding mechanism presses the vacuum-packed product and presses down the aluminum foil edge of the vacuum-packed product to fold the aluminum foil edge of the vacuum-packed product downward. Then, the four corners of the vacuum-packed product are rolled and folded by two pairs of corner rolling and folding mechanisms. The whole device can not only make the folding style of the vacuum-packed product regular, but also improve the production efficiency and the finished product quality, and reduce the labor intensity. Description of the Drawings

[0017] Figure 1 is a perspective view of the high-efficiency automatic folding device of the present utility model;

[0018] Figure 2 is a perspective view of another angle of the high-efficiency automatic folding device of the present utility model;

[0019] Figure 3 is an enlarged perspective view of the lifting mechanism of the present utility model;

[0020] Figure 4 is an enlarged perspective view of the pressing and downward folding mechanism of the present utility model;

[0021] Figure 5 is an enlarged perspective view of one of the first corner rolling and folding mechanisms and the inner folding mechanism in the present utility model;

[0022] Figure 6 is an enlarged perspective view of one of the second corner rolling and folding mechanisms in the present utility model;

[0023] Figure 7 is an enlarged perspective view of the vacuum-packed product in the unfolded state in the present utility model;

[0024] Figure 8 is an enlarged sectional view of the vacuum-packed product in the present utility model;

[0025] Figure 9 is an enlarged perspective view of the aluminum foil edge of the vacuum-packed product in the downward folding state in the present utility model;

[0026] Figure 10 is an enlarged perspective view of the vacuum-packed product with all four corners in the folded state in the present utility model;

[0027] Figure 11 is an enlarged perspective view of the vacuum-packed product with the lower ends of two corners on the same side in the inward folding state in the present utility model.

[0028] Illustration description:

[0029] 1. Workbench plate; 11. Fixed plate; 12. Top plate; 2. Conveyor belt; 3. Lifting mechanism; 31. Lifting seat; 32. Lifting guide post; 33. Lifting electric cylinder; 4. Pressing and folding-down mechanism; 41. Pressing and folding-down electric cylinder; 42. Lifting guide rod; 43. Lower pressing plate; 431. Folding-down plate; 44. Pressing plate; 45. Buffer spring; 46. Pressing guide post; 5. First corner rolling and folding mechanism; 51. First corner roller; 52. First longitudinal moving cylinder; 53. First transverse moving cylinder; 54. First connecting plate; 6. Second corner rolling and folding mechanism; 61. Second corner roller; 62. Second longitudinal moving cylinder; 63. Second transverse moving cylinder; 64. Second connecting plate; 7. Inner folding mechanism; 71. Inner folding cylinder; 72. Inner folding roller; 8. Aluminum foil bag; 81. Corner folding line; 82. Inner folding line; 9. Vacuum-packed product; 91. Lower tray; 92. Chip; 93. Upper tray; 94. Encapsulation part. Detailed implementation mode

[0030] The following combines with the attached drawings to specifically clarify the implementation mode of the present utility model. The attached drawings are only for reference and illustration, and do not constitute a limitation on the patent protection scope of the present utility model.

[0031] Refer to Figures 1 to 6 , an efficient automatic folding device, including a workbench plate 1, two conveyor belts 2, a lifting mechanism 3, a pressing and folding-down mechanism 4 and two pairs of corner rolling and folding mechanisms. The two conveyor belts 2 and the two pairs of corner rolling and folding mechanisms are all arranged on the workbench plate 1. The two conveyor belts 2 are arranged at intervals and are located between the two pairs of corner rolling and folding mechanisms. The pressing and folding-down mechanism 4 is arranged above the two conveyor belts 2. The lifting mechanism 3 is arranged between the two conveyor belts 2. The lifting mechanism 3 is located below the pressing and folding-down mechanism 4 and corresponds to the position of the pressing and folding-down mechanism 4. Both the lifting mechanism 3 and the pressing and folding-down mechanism 4 are located between the same pair of corner rolling and folding mechanisms.

[0032] Refer to Figure 1 and Figure 2 , a fixed plate 11 is fixed at the bottom of the workbench plate 1. The two conveyor belts 2 are arranged at intervals and horizontally on the workbench plate 1. The driving wheels of the two conveyor belts 2 are driven by a conveyor motor to rotate synchronously, thereby driving the two conveyor belts 2 to act synchronously. An upper plate 12 is arranged at intervals above the workbench plate 1. The four corners of the upper plate 12 are respectively fixedly connected to the workbench plate 1 through fixed columns. The upper plate 12 is located above the two conveyor belts 2.

[0033] Refer to Figure 1 and Figure 3, the lifting mechanism 3 includes a lifting drive source and a lifting seat 31. The lifting drive source is preferably a lifting electric cylinder 33. The lifting electric cylinder 33 is located below the workbench plate 1 and fixed to the bottom of the fixed plate 11. The lifting seat 31 is square and located on the output shaft of the lifting electric cylinder 33. A plurality of lifting guide columns 32 are fixed to the bottom of the lifting seat 31. All the lifting guide columns 32 pass through the fixed plate 11 movably. The lifting electric cylinder 33 drives the lifting seat 31 to move vertically up and down between the two conveyor belts 2, so as to lift the vacuum-packed products 9 placed on the two conveyor belts 2 from the two conveyor belts 2.

[0034] Referring to Figure 1 , Figure 2 and Figure 4 , the pressing and folding-down mechanism 4 includes a lower pressing plate 43, four folding-down plates 431, a pressing plate 44 and a pressing and folding-down drive source. The lower pressing plate 43 is square and is vertically movably arranged directly below the top plate 12. The four folding-down plates 431 are respectively fixed to the four edges of the lower pressing plate 43 (i.e., the edges in the length direction and the width direction). A plurality of lifting guide rods 42 are fixed to the top of the lower pressing plate 43. All the lifting guide rods 42 pass through the top plate 12 movably and extend outside the top plate 12, so that the lower pressing plate 43 can be positioned and connected to the top plate 12 through all the lifting guide rods 42. The pressing plate 44 is square and is arranged at an interval directly below the lower pressing plate 43. A plurality of pressing guide columns 46 are fixed to the top of the pressing plate 44. All the pressing guide columns 46 pass through the lower pressing plate 43 movably, so that the pressing plate 44 is positioned and connected to the lower pressing plate 43 through all the pressing guide columns 46. A buffer spring 45 is sleeved on each pressing guide column 46. The pressing plate 44 is elastically connected to the lower pressing plate 43 through all the buffer springs 45. The four folding-down plates 431 are arranged in a circle around the pressing plate 44. The pressing and folding-down drive source is preferably a pressing and folding-down electric cylinder 41. The pressing and folding-down electric cylinder 41 is fixed to the top of the top plate 12. The lower pressing plate 43 is fixed to the output shaft of the pressing and folding-down electric cylinder 41. The pressing and folding-down electric cylinder 41 drives the lower pressing plate 43, the four folding-down plates 431 and the pressing plate 44 to move up and down together, press down the vacuum-packed product 9, and fold down the aluminum foil edge of the vacuum-packed product 9.

[0035] Referring to Figure 1 , Figure 2 , Figure 5 and Figure 6, the two pairs of corner rolling and folding mechanisms are specifically a pair of first corner rolling and folding mechanisms 5 and a pair of second corner rolling and folding mechanisms 6. Among them, the pair of first corner rolling and folding mechanisms 5 and the pair of second corner rolling and folding mechanisms 6 are respectively arranged on two opposite sides of the conveyor belt 2, that is: the first corner rolling and folding mechanisms 5 are arranged at intervals on the left sides of the two conveyor belts 2, and the second corner rolling and folding mechanisms 6 are arranged at intervals on the right sides of the two conveyor belts 2. The lifting mechanism 3 and the pressing and downward folding mechanism 4 are both located between the pair of first corner rolling and folding mechanisms 5, and the lifting mechanism 3 and the pressing and downward folding mechanism 4 are both located between the pair of second corner rolling and folding mechanisms 6. In the present utility model, the structures of the pair of first corner rolling and folding mechanisms 5 and the pair of second corner rolling and folding mechanisms 6 are basically the same. Specifically, the pair of first corner rolling and folding mechanisms 5 are symmetrically arranged. Each first corner rolling and folding mechanism 5 includes a first corner roller 51, a first longitudinal movement driving source and a first transverse movement driving source. The first longitudinal movement driving source is specifically a first longitudinal movement cylinder 52, and the first transverse movement driving source is specifically a first transverse movement cylinder 53. The first longitudinal movement cylinder 52 is arranged longitudinally on the workbench 1 along the workbench 1. The first transverse movement cylinder 53 is vertically fixed on the first longitudinal movement cylinder 52 through an L-shaped first connecting plate 54. The first corner roller 51 is vertically and rotatably arranged on the output end of the first transverse movement cylinder 53. Since the pair of first corner rolling and folding mechanisms 5 are symmetrically arranged, the two first corner rollers 51 are symmetrically and reversely arranged to fold the two corners on the left side of the vacuum-packed product 9; the pair of second corner rolling and folding mechanisms 6 are symmetrically arranged. Each second corner rolling and folding mechanism 6 includes a second corner roller 61, a second longitudinal movement driving source and a second transverse movement driving source. The second longitudinal movement driving source is specifically a second longitudinal movement cylinder 62, and the second transverse movement driving source is specifically a second transverse movement cylinder 63. The second longitudinal movement cylinder 62 is arranged longitudinally on the workbench 1 along the workbench 1. The second transverse movement cylinder 63 is vertically fixed on the second longitudinal movement cylinder 62 through an L-shaped second connecting plate 64. The first corner roller 51 is vertically and rotatably arranged on the output end of the second transverse movement cylinder 63. Since the pair of second corner rolling and folding mechanisms 6 are symmetrically arranged, the two second corner rollers 61 are symmetrically and reversely arranged to fold the two corners on the right side of the vacuum-packed product 9.

[0036] Refer to Figure 1 , Figure 2 and Figure 5 , in order to fold the inwardly folded corners at the upper part of the vacuum-packed product 9, inner folding mechanisms 7 are respectively provided on the pair of first corner rolling and folding mechanisms 5 on the left side. Each inner folding mechanism 7 includes an inner folding roller 72 and an inner folding driving source. In the present utility model, the inner folding driving source is preferably an inner folding cylinder 71. The inner folding cylinder 71 is vertically fixed on the corresponding first longitudinal movement cylinder 52 through a Z-shaped plate. The inner folding roller 72 is arranged longitudinally on the workbench 1 at the output end of the inner folding cylinder 71. The inner folding roller 72 is located below the corresponding first corner roller 51 and is vertically arranged with the corresponding first corner roller 51.

[0037] Referring to Figure 7 and Figure 8 , the high-efficiency automatic folding device of the present utility model is mainly used for folding the aluminum foil edge of the vacuum packaging product 9. The vacuum packaging product 9 includes at least one encapsulation member 94 and an aluminum foil bag 8. The number of encapsulation members 94 can be one or multiple stacked together. Placing one or multiple stacked encapsulation members 94 in the same aluminum foil bag 8 and evacuating the air can form one said vacuum packaging product 9. In the present utility model, each encapsulation member 94 includes an upper tray 93, a chip 92, and a lower tray 91. In the same encapsulation member 94, the upper tray 93 covers the top of the lower tray 91 to form a cavity, and the chip 92 is located in the cavity, with the chip 92 clamped between the upper tray 93 and the lower tray 91.

[0038] Referring to Figures 1 to 11 , the working principle of the high-efficiency automatic folding device of the present utility model is as follows:

[0039] Place the vacuum packaging product 9 to be folded (as shown in Figure 7 and Figure 8 ) on two conveyor belts 2;

[0040] When the two conveyor belts 2 transport the vacuum packaging product 9 to be folded to directly above the lifting seat 31, the lifting electric cylinder 33 controls the lifting seat 31 to move upward, lifting the clamped vacuum packaging product 9 upward so that the vacuum packaging product 9 is separated from the two conveyor belts 2;

[0041] The pressing-down folding electric cylinder 41 controls the lower pressing plate 43 to move downward. The pressing plate 44 and the four lower folding plates 431 move downward together with the lower pressing plate 43 by a certain distance until the pressing plate 44 elastically presses the top of the vacuum packaging product 9. At this time, the four lower folding plates 431 press down the aluminum foil edge of the vacuum packaging product 9 to fold the aluminum foil edge of the vacuum packaging product 9 downward (as shown in Figure 9 );

[0042] The first transverse translation cylinder 53 controls the first corner roller 51 to move horizontally closer to the vacuum packaging product 9. The first longitudinal translation cylinder 52 drives the first transverse translation cylinder 53, the first corner roller 51, the inner folding cylinder 71, and the inner folding roller 72 to move inward along the longitudinal direction of the vacuum packaging product 9 together, so that the first corner roller 51 rolls and folds the corner of the vacuum packaging product 9 inward along the left corner folding line 81; at the same time, the first transverse translation cylinder 53 controls the second corner roller 61 to move horizontally closer to the vacuum packaging product 9. The second longitudinal translation cylinder 62 drives the second transverse translation cylinder 63 and the second corner roller 61 to move inward along the longitudinal direction of the vacuum packaging product 9 together, so that the second corner roller 61 rolls and folds the corner of the vacuum packaging product 9 inward along the right corner folding line 81 (as shown in Figure 10 );

[0043] The two inner folding cylinders 71 on the left control the lateral movement of the inner folding rollers 72, so that the folded part at the left corner of the vacuum-packed product 9 rolls along the inner folding line 82 towards the bottom of the vacuum-packed product 9 (as Figure 11 shown);

[0044] After the folding is completed, the pressing and lower folding mechanism 4 and the lifting mechanism 3 are reset in sequence, so that the folded vacuum-packed product 9 is placed on the two conveyor belts 2 again.

[0045] The high-efficiency automatic folding device of the present utility model adopts the design of double conveyor belts 2 to ensure the accurate positioning and stable forward movement of the vacuum-packed product 9 during the transmission process, laying a solid foundation for the subsequent folding operation. The whole device integrates the lifting mechanism 3 and the pressing and lower folding mechanism 4, and realizes the automatic downward folding of the aluminum foil edge of the vacuum-packed product 9 through precise control. The lifting mechanism 3 smoothly lifts the vacuum-packed product 9 from the conveyor belt 2 to create space for the lower folding operation; the pressing and lower folding mechanism 4 applies precise pressure to ensure that the folded part at the aluminum foil edge of the vacuum-packed product 9 is neat and firm. At the same time, two pairs of corner rolling and folding mechanisms are equipped to realize the rapid and accurate folding of the corners of the vacuum-packed product 9 through precisely controlled rotational movements. The mechanism is ingeniously designed and easy to operate, effectively improving the folding efficiency and the quality of the finished product.

[0046] The high-efficiency automatic folding device of the present utility model is mainly used to solve the problem of irregular folding patterns during the vacuum sealing process of semiconductor Dry Pack and improve the bag folding efficiency.

[0047] The above-disclosed are only the preferred embodiments of the present utility model, and the scope of the patent protection of the present utility model cannot be limited thereby. Therefore, equivalent changes made according to the scope of the patent application of the present utility model still fall within the scope covered by the present utility model.

Claims

1. An efficient automatic folding device, comprising a workbench, characterized in that: Two conveyor belts and two pairs of corner rolling and folding mechanisms are arranged on the work table, the two conveyor belts are arranged at intervals and located between the two pairs of corner rolling and folding mechanisms, a pressing and folding mechanism is arranged above the two conveyor belts, a lifting mechanism is arranged between the two conveyor belts, the lifting mechanism is located below the pressing and folding mechanism and corresponds to the position of the pressing and folding mechanism, and the lifting mechanism and the pressing and folding mechanism are both located between the same pair of corner rolling and folding mechanisms.

2. The efficient automatic folding device according to claim 1, characterized in that: The lifting mechanism comprises a lifting driving source and a lifting seat, wherein the lifting driving source is located below the work table, and the lifting driving source drives the lifting seat to move vertically up and down between the two conveyor belts.

3. The efficient automatic folding device according to claim 2, characterized in that: The lifting seat is located on the output shaft of the lifting driving source, and a plurality of lifting guide columns are fixed to the bottom of the lifting seat, and all the lifting guide columns pass through the fixing plate of the workbench.

4. The efficient automatic folding device according to claim 1, characterized in that: A top plate is spaced apart above the workbench plate, and the pressing and folding mechanism comprises a lower pressing plate and four lower folding plates. The lower pressing plate is vertically movably arranged just below the top plate, and the four lower folding plates are fixed to the four edges of the lower pressing plate in a one-to-one correspondence.

5. The efficient automatic folding device according to claim 4, characterized in that: The pressing and folding mechanism further comprises a pressing plate, which is located directly below the lower pressing plate and elastically connected to the lower pressing plate, and four lower folding plates are arranged around the pressing plate.

6. The high-efficiency automatic folding device according to claim 5, characterized in that: The top of the clamping plate is positioned and connected to the lower clamping plate via a plurality of clamping guide posts, each of the clamping guide posts is provided with a buffer spring on its outer sleeve, and the clamping plate is elastically connected to the lower clamping plate via the buffer spring.

7. The efficient automatic folding device according to claim 4, characterized in that: The top of the lower pressing plate is positioned and connected to the top plate through a plurality of lifting guide rods, and a pressing and folding driving source is fixed on the top of the top plate, and the pressing and folding driving source drives the lower pressing plate to move up and down.

8. The high-efficiency automatic folding device according to claim 1, characterized in that: The corner rolling mechanism includes a corner roller, a longitudinal drive source and a transverse drive source. The longitudinal drive source is arranged on the work table along the longitudinal direction of the work table, the transverse drive source is vertically fixed on the longitudinal drive source, and the corner roller is vertically arranged at the output end of the transverse drive source.

9. The efficient automatic folding device according to claim 8, characterized in that: A pair of the corner rolling and folding mechanisms on the same side are respectively provided with an inner folding mechanism, and the inner folding mechanism includes an inner folding roller and an inner folding driving source. The inner folding driving source is vertically fixed on the longitudinal movement driving source, and the inner folding roller is arranged at the output end of the inner folding driving source along the longitudinal direction of the worktable, and the inner folding roller is located below the corner roller.

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