Automatic sewing machine for preparing ton bags

By designing the clamping moving components, compression components and push components of the automatic sewing machine, the problems of poor automatic functions and inconvenient loading and unloading during sewing tons of bags are solved, and an efficient and stable automatic sewing process is achieved.

CN222990353UActive Publication Date: 2025-06-17GUANTAO COUNTY INERT PLASTIC PACKAGING CO LTD
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Patent Information

Application Number
CN202422239413.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-17
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing sewing machines have poor automatic function when sewing tons of bags, and they need to be accurately positioned, which is inconvenient to load and unload.

Method used

An automatic sewing machine for bag preparation is designed, including clamping moving components, compression components and push components. The clamping moving assembly realizes the positioning and automatic movement of the bag through the moving groove, the compression roller and the positioning frame; the compression assembly maintains the fit between the bag and the pedestal through the rotating compression wheel to prevent deflection; the push assembly realizes the sewing of the bag through the push roller to push outward.

Benefits of technology

It realizes automatic sewing of tons of bags, improves sewing efficiency and stability, and solves the problem of inconvenience in loading and unloading.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ton bag processing equipment, and provides an automatic sewing machine for manufacturing ton bags, which comprises a rack, a cross frame, a bottom frame and a long opening, the cross frame is fixed on the outer side of the rack, the bottom frame is connected to the bottoms of the rack and the cross frame, the long opening is arranged on the surface of the rack and right above the bottom frame, and an outer groove is arranged on the top of the cross frame. The sewing equipment body is installed on the outer surface of the bottom frame, the clamping moving assembly is arranged in the transverse frame, the pushing assembly is arranged on the top of the transverse frame, the side groove is formed in the side end face of the transverse frame, a moving groove is formed in the side groove, and the top and the bottom in the moving groove are each provided with a pair of pressing rollers. By means of the technical scheme, the problems that in the prior art, when an existing sewing machine sews ton bags, the automatic function is poor, accurate positioning is needed for loading and unloading, and loading and unloading are inconvenient are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment for ton bags, and specifically, to an automatic sewing machine for preparing ton bags. Background Art

[0002] Ton bags are mainly made of polypropylene. After adding a small amount of stabilizing seasonings and mixing evenly, the plastic film is melt-extruded by an extruder, cut into filaments, then stretched, and made into high-strength and low-elongation PP raw filaments through heat setting. Then, it is woven and laminated to make the base cloth of plastic woven fabric, and sewn with accessories such as suspenders to make ton bags. During the processing of ton bags, a cutting table is required to sew and connect the ton bag materials. Currently, the automatic function of the sewing machine is poor when sewing ton bags, and accurate positioning is required for loading and unloading, which is not convenient.

[0003] Therefore, improvements are made to address the above problems. Summary of the Utility Model

[0004] The utility model provides an automatic sewing machine for preparing ton bags, which solves the problem that the current sewing machine in related technologies has a poor automatic function when sewing ton bags, requires accurate positioning for loading and unloading, and is not convenient for loading and unloading.

[0005] The technical solution of the utility model is as follows: It includes

[0006] a bench, a cross frame, a bottom frame, and a long opening. The cross frame is fixed outside the bench, the bottom frame is connected to the bottom of the bench and the cross frame, the long opening is opened on the surface of the bench, and the long opening is directly above the bottom frame;

[0007] an outer groove and a sewing equipment main body. The outer groove is opened on the top of the cross frame, and the sewing equipment main body is installed on the outer surface of the bottom frame;

[0008] a clamping and moving component, which is arranged inside the cross frame;

[0009] a pressing component, which is arranged on the surface of the bench;

[0010] a pushing component, which is arranged on the top of the cross frame;

[0011] The clamping and moving component includes a side groove, which is opened on the side end face of the cross frame. A moving groove is opened in the side groove, and a pair of pressing rollers are installed at the top and bottom of the moving groove.

[0012] As a further technical solution, a long hole is opened on the top of the cross frame, the long hole is communicated with the side groove, a pair of fixing plates are arranged on the top of the cross frame, a driving screw is rotatably connected between the fixing plates, and a pair of guide rods are arranged between the fixing plates.

[0013] As a further technical solution, the driving screw is controlled to rotate by a motor. A moving block is slidably connected to the guiding rod. The moving block is connected to the driving screw through a threaded fit. The bottom of the moving block is located in the long hole, and a positioning frame is arranged at the bottom of the moving block.

[0014] As a further technical solution, telescopic cylinders are arranged at both the top and the bottom of the positioning frame. The output end of the telescopic cylinder is connected with a pressing plate. The moving groove communicates with the outer groove, and the pressing roller is located on both sides of the sewing position.

[0015] As a further technical solution, the pressing component includes a connecting groove which is opened on the side end face of the bench. A connecting seat is rotatably connected in the connecting groove. A pair of inserting rods are arranged on the side end face of the connecting seat, and the inserting rods are inserted and connected in the connecting groove.

[0016] As a further technical solution, a driving motor is installed on the side surface of the connecting seat. A horizontal shaft is arranged at the output end of the driving motor. A plurality of pressing wheels are arranged on the horizontal shaft. The pressing wheels are attached to the surface of the bench, and the surface of the pressing wheel is of a rubber material structure.

[0017] As a further technical solution, the pushing component includes a top frame which is fixed on the top of the cross frame. A second cylinder is installed on the top frame. A pushing roller is arranged at the output end of the second cylinder, and the pushing roller is driven to rotate by a motor.

[0018] As a further technical solution, the positioning frame is integrally of a U-shaped structure, and the central position of the positioning frame and the central position of the moving groove are at the same horizontal plane height.

[0019] As a further technical solution, the surface of the pushing roller is a non-slip structural surface with a frosted shape.

[0020] As a further technical solution, the connecting seat can be turned upwards by 90° at the connection with the outer groove.

[0021] The working principle and beneficial effects of the present utility model are as follows:

[0022] 1. In the present utility model, a clamping and moving component is provided. Through the interaction of structures such as the moving groove, the pressing roller, the fixing plate, the driving screw, the moving block, the positioning frame and the pressing plate, the ton bag can be positioned at the sewing position through the positioning frame and the moving groove. By controlling the driving screw, the ton bag can be pulled to move linearly, so that the sewing equipment main body can sew the surface of the ton bag evenly, and the sewing can be automatically completed with high efficiency and strong stability.

[0023] 2. The utility model is provided with a pressing assembly. Through the interaction of structures such as a connecting seat, a driving motor, a horizontal shaft, and a pressing wheel, the outer side of the ton bag can be kept in contact with the bench through the actively rotating pressing wheel and rotate synchronously during the movement of the ton bag, so that the ton bag will not be skewed during sewing and move in a flat state, making the sewing process more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0025] Figure 1 Structural schematic diagram of the present utility model;

[0026] Figure 2 Axonometric drawing of the present utility model;

[0027] Figure 3 Axonometric drawing of another perspective of the present utility model;

[0028] Figure 4 Attachment of the present utility model Figure 3 Partial enlarged view of part A in the present utility model;

[0029] In the figure: 1, bench; 2, cross frame; 3, chassis; 4, long opening; 5, outer groove; 6, main body of sewing equipment; 7, clamping and moving assembly; 7-1, side groove; 7-2, moving groove; 7-3, pressing roller; 7-4, long hole; 7-5, fixing plate; 7-6, driving screw; 7-7, guide rod; 7-8, moving block; 7-9, positioning frame; 7-10, telescopic cylinder; 7-11, pressing plate; 8, pressing assembly; 8-1, connecting groove; 8-2, connecting seat; 8-3, inserting rod; 8-4, driving motor; 8-5, horizontal shaft; 8-6, pressing wheel; 9, pushing assembly; 9-1, top frame; 9-2, second cylinder; 9-3, pushing roller. SPECIFIC EMBODIMENTS

[0030] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the scope of protection of the present utility model.

[0031] As Figures 1 to 4 shown, this embodiment provides an automatic sewing machine for preparing ton bags, including

[0032] A bench 1, a cross frame 2, a base frame 3 and a long opening 4. The cross frame 2 is fixed outside the bench 1. The base frame 3 is connected to the bottom of the bench 1 and the cross frame 2. The long opening 4 is opened on the surface of the bench 1 and is directly above the base frame 3;

[0033] An outer groove 5 and a sewing equipment main body 6. The outer groove 5 is opened on the top of the cross frame 2. The sewing equipment main body 6 is installed on the outer surface of the base frame 3;

[0034] A clamping and moving assembly 7. The clamping and moving assembly 7 is arranged inside the cross frame 2;

[0035] A pressing assembly 8. The pressing assembly 8 is arranged on the surface of the bench 1;

[0036] A pushing assembly 9. The pushing assembly 9 is arranged on the top of the cross frame 2;

[0037] The clamping and moving assembly 7 includes a side groove 7-1. The side groove 7-1 is opened on the side end face of the cross frame 2. A moving groove 7-2 is opened in the side groove 7-1. A pair of pressing rollers 7-3 are installed at the top and bottom of the moving groove 7-2. A long hole 7-4 is opened on the top of the cross frame 2. The long hole 7-4 is communicated with the side groove 7-1. A pair of fixing plates 7-5 are arranged on the top of the cross frame 2. A driving screw 7-6 is rotatably connected between the fixing plates 7-5. A pair of guide rods 7-7 are arranged between the fixing plates 7-5. The driving screw 7-6 is controlled to rotate by a motor. A moving block 7-8 is slidably connected to the guide rod 7-7. The moving block 7-8 is in threaded cooperation with the driving screw 7-6. The bottom of the moving block 7-8 is located in the long hole 7-4. A positioning frame 7-9 is arranged at the bottom of the moving block 7-8. Telescopic cylinders 7-10 are arranged at the top and bottom of the positioning frame 7-9. The output ends of the telescopic cylinders 7-10 are connected with pressing plates 7-11. The moving groove 7-2 is communicated with the outer groove 5. The pressing rollers 7-3 are located on both sides of the sewing position.

[0038] In this embodiment, in order to achieve the effect of positioning the position of the locatable ton bag and automatically moving the seam edge, a clamping and moving assembly 7 is designed. A side groove 7-1 is opened on the side end surface of the cross frame 2, and a moving groove 7-2 is opened in the side groove 7-1. The moving groove 7-2 is used to place the ton bag and move it inside. Two pressing rollers 7-3 are arranged at the top and bottom in the moving groove 7-2 to press the ton bag so that it will not skew during sewing. A long hole 7-4 is opened at the top in the side groove 7-1, and two fixing plates 7-5 are arranged at the top. A driving screw rod 7-6 and a guiding rod 7-7 are arranged between the fixing plates 7-5. The driving screw rod 7-6 is controlled to rotate by a motor. A moving block 7-8 is connected to the driving screw rod 7-6 and the guiding rod 7-7. The bottom of the moving block 7-8 passes through the long hole 7-4 and is connected to a positioning frame 7-9. The positioning frame 7-9 can be controlled to move linearly by the driving screw rod 7-6. The positioning frame 7-9 is used to place the ton bag and determine its position. Telescopic cylinders 7-10 are arranged at the top and bottom of the positioning frame 7-9. The output end of the telescopic cylinder 7-10 is connected to a pressing plate 7-11. The two telescopic cylinders 7-10 can be started simultaneously, and the ton bag is fixed in the positioning frame 7-9 through the pressing plate 7-11. The moving groove 7-2 communicates with the outer groove 5. The ton bag passes through the outer groove 5 when moving, and the seam edge is carried out by the sewing equipment main body 6 at the outer groove 5.

[0039] Further, the pressing assembly 8 includes a connecting groove 8-1. The connecting groove 8-1 is opened on the side end surface of the table frame 1. A connecting seat 8-2 is rotatably connected in the connecting groove 8-1. A pair of inserting rods 8-3 are arranged on the side end surface of the connecting seat 8-2. The inserting rods 8-3 are inserted and connected in the connecting groove 8-1. A driving motor 8-4 is installed on the side surface of the connecting seat 8-2. A cross shaft 8-5 is arranged at the output end of the driving motor 8-4. A plurality of pressing wheels 8-6 are arranged on the cross shaft 8-5. The pressing wheels 8-6 are in contact with the surface of the table frame 1. The surface of the pressing wheels 8-6 is of a rubber material structure.

[0040] In this embodiment, in order to achieve the situation that the pressed ton bag moves smoothly without skewing, a pressing assembly 8 is designed. A connecting groove 8-1 is opened on the side end surface of the table frame 1. A connecting seat 8-2 is rotatably connected in the connecting groove 8-1. Inserting rods 8-3 are arranged on the inner side end surface of the connecting seat 8-2. The connecting seat 8-2 can rotate in the connecting groove 8-1, and the connecting seat 8-2 is fixed through the connection between the inserting rods 8-3 and the connecting groove 8-1. A driving motor 8-4 and a cross shaft 8-5 are arranged on the connecting seat 8-2. The cross shaft 8-5 is controlled to rotate by the driving motor 8-4. A plurality of pressing wheels 8-6 are arranged on the cross shaft 8-5. The pressing wheels 8-6 can press on the surface of the ton bag. During the seam edge process of the ton bag, the pressing wheels 8-6 keep the same rotation speed to push the ton bag forward, avoiding skewing during movement due to the overall large size of the ton bag.

[0041] Furthermore, the pushing assembly 9 includes a top frame 9-1, which is fixed on the top of the cross frame 2. A second cylinder 9-2 is installed on the top frame 9-1, and a pushing roller 9-3 is provided at the output end of the second cylinder 9-2. The pushing roller 9-3 is driven to rotate by a motor.

[0042] In this embodiment, in order to achieve the effect of pushing the sewn ton bag outward, a pushing component 9 is designed. A top frame 9-1 is arranged on the top of the horizontal frame 2. A second cylinder 9-2 with an output end facing vertically downward is installed on the top frame 9-1. A pushing roller 9-3 is connected to the output end of the second cylinder 9-2. The pushing roller 9-3 is controlled to rotate by a motor, and can drive the ton bag outward by rotating, so that the ton bag is separated outward for easy removal.

[0043] Furthermore, the positioning frame 7-9 is in a U-shaped structure as a whole, and the center position of the positioning frame 7-9 and the center position of the movable groove 7-2 are located at the same horizontal plane height.

[0044] In this embodiment, the U-shaped structure allows the ton bag to be supported by the inner end surface when it is placed in, thereby achieving a positioning effect, and through the same horizontal height, the ton bag can remain in contact with the surface of the stand 1 after being clamped.

[0045] Furthermore, the surface of the pushing roller 9-3 is a frosted anti-slip structure surface.

[0046] In this embodiment, the friction force when the push roller 9-3 contacts the ton bag is increased by the frosted anti-skid structural surface, ensuring that the ton bag can be driven to move.

[0047] Furthermore, the connecting seat 8 - 2 can be turned upward by 90° at the connection with the outer groove 5 .

[0048] In this embodiment, the upward flip angle of 90° facilitates the clamping wheel 8-6 ​​to be rotated upward and opened through the connecting seat 8-2, and can be opened during deployment and when not in use.

[0049] When it is necessary to sew a ton bag, put the ton bag into the positioning frame 7-9, and insert one side into the moving groove 7-2, start the telescopic cylinder 7-10 to push the clamping plate 7-11 to clamp the ton bag, start the driving screw 7-6 to drive the moving block 7-8 to move along the guide rod 7-7, and the outer side of the ton bag enters between the clamping wheel 8-6 ​​and the stand 1 and keeps fitting, start the driving motor 8-4 when starting to move, and the rotation speed of the clamping wheel 8-6 ​​is consistent with the movement of the ton bag, and when the ton bag passes the outer groove 5, start the sewing equipment body 6 to start sewing, and after sewing is completed, start the second cylinder 9-2 to control the push roller 9-3 to move downward and press on the surface of the ton bag, and finally start the push roller 9-3 to move the ton bag outward and take it away.

[0050] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Automatic sewing machine for preparing ton bags, characterized in that: include A platform (1), a cross frame (2), a bottom frame (3) and a long opening (4), wherein the cross frame (2) is fixed to the outside of the platform (1), the bottom frame (3) is connected to the bottom of the platform (1) and the cross frame (2), and the long opening (4) is opened on the surface of the platform (1), and the long opening (4) is located directly above the bottom frame (3); An outer groove (5) and a sewing device body (6), wherein the outer groove (5) is arranged on the top of the horizontal frame (2), and the sewing device body (6) is mounted on the outer surface of the bottom frame (3); A clamping and moving assembly (7), wherein the clamping and moving assembly (7) is arranged inside the cross frame (2); A pressing assembly (8), wherein the pressing assembly (8) is arranged on the surface of the stand (1); A pushing component (9), wherein the pushing component (9) is arranged on the top of the horizontal frame (2); The clamping moving assembly (7) comprises a side groove (7-1), the side groove (7-1) is opened on the side end surface of the cross frame (2), a moving groove (7-2) is opened in the side groove (7-1), and a pair of clamping rollers (7-3) are installed at the top and bottom of the moving groove (7-2).

2. The automatic sewing machine for preparing ton bags according to claim 1, characterized in that: A long hole (7-4) is provided on the top of the cross frame (2), the long hole (7-4) is connected to the side groove (7-1), a pair of fixing plates (7-5) are provided on the top of the cross frame (2), a driving screw (7-6) is rotatably connected between the fixing plates (7-5), and a pair of guide rods (7-7) are provided between the fixing plates (7-5).

3. The automatic sewing machine for preparing ton bags according to claim 2, characterized in that: The driving screw rod (7-6) is controlled to rotate by a motor, a moving block (7-8) is slidably connected to the guide rod (7-7), the moving block (7-8) is connected to the driving screw rod (7-6) by threaded matching, the bottom of the moving block (7-8) is located in the long hole (7-4), and a positioning frame (7-9) is provided at the bottom of the moving block (7-8).

4. The automatic sewing machine for preparing ton bags according to claim 3, characterized in that: The top and bottom of the positioning frame (7-9) are both provided with telescopic cylinders (7-10), the output end of the telescopic cylinder (7-10) is connected to a clamping plate (7-11), the movable groove (7-2) is connected to the outer groove (5), and the clamping rollers (7-3) are located on both sides of the sewing position.

5. The automatic sewing machine for preparing ton bags according to claim 1, characterized in that: The clamping assembly (8) comprises a connecting groove (8-1), the connecting groove (8-1) being arranged on a side end surface of the stand (1), a connecting seat (8-2) being rotatably connected in the connecting groove (8-1), a pair of insertion rods (8-3) being arranged on a side end surface of the connecting seat (8-2), and the insertion rods (8-3) being inserted and connected in the connecting groove (8-1).

6. The automatic sewing machine for preparing ton bags according to claim 5, characterized in that: A driving motor (8-4) is installed on the side surface of the connecting seat (8-2); a transverse axis (8-5) is provided at the output end of the driving motor (8-4); a plurality of clamping wheels (8-6) are provided on the transverse axis (8-5); the clamping wheels (8-6) are in contact with the surface of the stand (1); and the surface of the clamping wheels (8-6) is made of rubber.

7. The automatic sewing machine for preparing ton bags according to claim 1, characterized in that: The pushing assembly (9) comprises a top frame (9-1), the top frame (9-1) is fixed on the top of the cross frame (2), a second cylinder (9-2) is installed on the top frame (9-1), a pushing roller (9-3) is arranged at the output end of the second cylinder (9-2), and the pushing roller (9-3) is driven to rotate by a motor.

8. The automatic sewing machine for preparing ton bags according to claim 3, characterized in that: The positioning frame (7-9) is in a U-shaped structure as a whole, and the center position of the positioning frame (7-9) and the center position of the movable groove (7-2) are located at the same horizontal plane height.

9. The automatic sewing machine for preparing ton bags according to claim 7, characterized in that: The surface of the pushing roller (9-3) is a frosted anti-slip structure surface.

10. The automatic sewing machine for preparing ton bags according to claim 5, characterized in that: The connection seat (8-2) can be turned upward by 90° at the connection with the outer groove (5).