Steel aluminum wire safety protection system

By setting up multiple areas in the production workshop and installing infrared emitters and isolation doors, the steel and aluminum wire safety protection system is solved, and the protection performance of existing protective devices is achieved, more efficient sub-regional control and automated protection are achieved, and personal safety guarantee and production environment monitoring capabilities are improved.

CN222991241UActive Publication Date: 2025-06-17HUAAN STEEL BAOLI HIGH TECH AUTOMOBILE PLATE PROCESSING (CHANGSHU) CO LTD
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Patent Information

Application Number
CN202421999933.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-17
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The protective performance of existing production workshop protective devices is relatively average and cannot effectively ensure the safety of workpiece processing.

Method used

A steel and aluminum wire safety protection system was designed, and the sub-region control and automated protection were realized by setting up multiple areas in the workshop and installing infrared emitters and isolation doors. The system includes a first isolation mechanism and a second isolation mechanism, which uses an infrared emitter to sense personnel approaching and automatically close the isolation door, preventing personnel from entering the dangerous area.

Benefits of technology

The sub-regional control of different areas of the workshop has been achieved, personal safety guarantees have been improved, and the gas condition in the workshop is monitored in real time through the gas exchange system, reducing the impact on the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a steel aluminum wire safety protection system. A protection system is arranged in a workshop. The workshop sequentially comprises a first area, a second area and a third area from left to right, first walls are arranged on the front side and the rear side of the left side of the first area, second walls are arranged on the front side and the rear side of the left side of the second area, and third walls are arranged on the front side and the rear side of the left side of the third area. The protection system comprises a first isolation mechanism and a second isolation mechanism. According to the utility model, through the division of multiple regions of the workshop and the matched protection system, the regional management and control can be realized, the layout is reasonable, and the influence on the production process is reduced on the premise of protecting the personal safety; according to the utility model, gas exchange in a workshop can be realized in real time through the gas exchange system, and real-time monitoring is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field related to a machining workshop, in particular to a safety protection system for steel-aluminum wires. Background Art

[0002] When processing workpieces in production workshops such as steel-aluminum wire workshops, a relatively safe production environment is required, so protective devices need to be used for isolation treatment.

[0003] After a large amount of retrieval, it is found that the prior art publication number is CN207017707U, which discloses a protective device for a welding workshop, including a rectangular protective device. The rectangular protective device includes a protective net and several support columns fixedly connected to the ground. An access door is arranged on one side of the protective device, and a control box is arranged on the right side of the access door. The protective net is composed of a wire mesh on the outer layer, a shock-absorbing keel inside, a glass sound insulation board in the middle layer, and an arc-proof light board on the other outer layer. This protective device for a welding workshop can greatly reduce the external noise pollution during the welding and assembly in the workshop through the shock-absorbing keel and glass sound insulation board of the protective net. The arc-proof light board of the protective net can prevent the eyes of people outside from being damaged during the welding process, and can monitor the welding operation in real time. Welding operators can understand the temperature and humidity conditions of the welding environment in real time, which is beneficial to improving the welding quality of products.

[0004] To sum up, the existing production workshops only carry out protective treatment through the structure of the protective net, but the protective performance of such a protective structure is relatively general.

[0005] In view of the above defects, the designer actively conducts research and innovation in order to create a safety protection system for steel-aluminum wires, making it more valuable in industrial applications. Content of the Utility Model

[0006] To solve any of the above technical problems, the purpose of the utility model is to provide a safety protection system for steel-aluminum wires.

[0007] To achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A safety protection system for steel-aluminum wires, including a workshop, in which a protection system is arranged;

[0009] The workshop successively includes a first area, a second area and a third area from left to right. First walls are arranged on the front and back sides on the left side of the first area, second walls are arranged on the front and back sides on the left side of the second area, and third walls are arranged on the front and back sides on the left side of the third area;

[0010] The protection system includes a first isolation mechanism and a second isolation mechanism;

[0011] A first infrared emitter is installed on the left side of the first wall, a second infrared emitter is installed on the left side of the second wall, and a third infrared emitter is installed on the left side of the third wall;

[0012] A first isolation mechanism is installed between two second walls, and a second isolation mechanism is installed between two third walls.

[0013] As a further improvement of the present utility model, the first isolation mechanism includes two openable and closable first isolation doors.

[0014] As a further improvement of the present utility model, the second isolation mechanism includes a second isolation door. Sliding frames are arranged on both the front and rear sides of the second isolation door. A lifting drive mechanism is installed on the supporting cavity on the third wall below the sliding frame. The driving end at the top of the lifting drive mechanism drives the upper sliding frame to move in the vertical direction through a lifting rod.

[0015] As a further improvement of the present utility model, sliding cavities distributed along the vertical direction are arranged in the third walls on both the front and rear sides of the sliding frame, and the sliding frame is connected to the sliding cavities through a plurality of sliding blocks.

[0016] As a further improvement of the present utility model, the lifting drive mechanism is a hydraulic cylinder or an electric push rod.

[0017] As a further improvement of the present utility model, a gas exchange system is also provided. The gas exchange system includes a blower and an exhaust fan. The blower installed outside the top of the workshop is connected to a plurality of air inlets distributed in the workshop, and at least one exhaust fan is installed in the workshop.

[0018] As a further improvement of the present utility model, at least one lighting lamp is installed in the workshop.

[0019] As a further improvement of the present utility model, at least one gas monitoring sensor is installed in the workshop.

[0020] By means of the above solution, the present utility model has at least the following advantages:

[0021] Through the division of multiple areas in the workshop and the matching protection system, the present utility model can achieve regional control, with a reasonable layout. On the premise of protecting personal safety, the impact on the production process is reduced;

[0022] Through the gas exchange system, the present utility model can realize gas exchange in the workshop in real time and monitor it in real time.

[0023] The above description is only an overview of the technical solution of the present utility model. In order to be able to understand the technical means of the present utility model more clearly and implement it in accordance with the content of the description, the following is a detailed description of the preferred embodiment of the present utility model in conjunction with the drawings as follows. Brief Description of the Drawings

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0025] Figure 1 is a schematic structural diagram of a steel-aluminum wire safety protection system of the present utility model;

[0026] Figure 2 is Figure 1 a schematic structural diagram of the first isolation mechanism in;

[0027] Figure 3 is Figure 1 a schematic structural diagram of the second isolation mechanism in;

[0028] Figure 4 is Figure 1 a schematic structural diagram of the gas exchange system in the workshop in;

[0029] Among them, the meanings of the reference numerals in the drawings are as follows.

[0030] Workshop 1, First Area 2, Second Area 3, Third Area 4, First Wall 5, First Infrared Emitter 6, Second Wall 7, Second Infrared Emitter 8, Third Wall 9, Third Infrared Emitter 10, First Isolation Mechanism 11, Second Isolation Mechanism 12, First Isolation Door 13, Sliding Cavity 14, Sliding Frame 15, Second Isolation Door 16, Sliding Block 17, Support Cavity 18, Lifting Driving Mechanism 19, Lifting Rod 20, Blower 21, Lighting Lamp 22, Air Inlet 23, Exhaust Fan 24, Gas Monitoring Sensor 25. Detailed Embodiments

[0031] The following combines the drawings and embodiments to further describe in detail the specific embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0032] To enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but only represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model.

[0033] Embodiment

[0034] As Figures 1 to 4 shown,

[0035] A safety protection system for steel-aluminum wire includes a workshop 1, in which a protection system and a gas exchange system are provided.

[0036] I. Protection system:

[0037] 1. The workshop 1 sequentially includes a first area 2, a second area 3, and a third area 4 from left to right. On the front and back sides of the left side of the first area 2, first walls 5 are provided. On the front and back sides of the left side of the second area 3, second walls 7 are provided. On the front and back sides of the left side of the third area 4, third walls 9 are provided. A first infrared emitter 6 is installed on the left side of the first wall 5, a second infrared emitter 8 is installed on the left side of the second wall 7, and a third infrared emitter 10 is installed on the left side of the third wall 9.

[0038] Among them, the first area 2 is an external area, the second area 3 is an operating area for operators, and the third area is a working area for production equipment. The above-mentioned first area 2, second area 3, and third area gradually increase in danger level. The above-mentioned multiple infrared emitters are used to sense approaching personnel and can feedback and then perform alarm prompt processing through the alarm in this area.

[0039] 2. The protection system includes a first isolation mechanism 11 and a second isolation mechanism 12. The first isolation mechanism 11 is installed between two second walls 7, and the second isolation mechanism 12 is installed between two third walls 9.

[0040] The first isolation mechanism 11 includes two first isolation doors 13 that can be opened and closed, and the first isolation doors 13 can be manually opened and closed independently.

[0041] The second isolation mechanism 12 includes a second isolation door 16, and a sliding frame 15 is provided on both sides of the front and rear of the second isolation door 16. A lifting drive mechanism 19 is installed on the supporting cavity 18 on the third wall 9 below the sliding frame 15. The driving end at the top of the lifting drive mechanism 19 drives the upper sliding frame 15 to move in the vertical direction through the lifting rod 20. The lifting drive mechanism 19 is a hydraulic cylinder or an electric push rod. Sliding cavities 14 distributed along the vertical direction are provided in the third wall 9 on both sides of the front and rear of the sliding frame 15, and the sliding frame 15 is connected to the sliding cavity 14 through a plurality of sliding blocks 17. When a person approaches, the second isolation door 16 automatically descends and closes to prevent people from entering the more dangerous production area.

[0042] 2. Gas exchange system:

[0043] The gas exchange system includes a blower 21 and a ventilation fan 24. The blower 21 installed on the outside of the top of the workshop 1 is connected to a plurality of air inlets 23 distributed in the workshop 1. At least one ventilation fan 24 is installed in the workshop 1. At least one lighting lamp 22 is installed in the workshop 1, and at least one gas monitoring sensor 25 is installed in the workshop 1.

[0044] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0045] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0046] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A steel and aluminum wire safety protection system, comprising a workshop (1), wherein a protection system is arranged in the workshop (1); Features: The workshop (1) comprises, from left to right, a first area (2), a second area (3) and a third area (4), wherein first walls (5) are arranged on both the front and rear sides of the left side of the first area (2), second walls (7) are arranged on both the front and rear sides of the left side of the second area (3), and third walls (9) are arranged on both the front and rear sides of the left side of the third area (4); The protection system comprises a first isolation mechanism (11) and a second isolation mechanism (12); A first infrared transmitter (6) is installed on the left side of the first wall (5), a second infrared transmitter (8) is installed on the left side of the second wall (7), and a third infrared transmitter (10) is installed on the left side of the third wall (9); A first isolation mechanism (11) is installed between the two second walls (7), and a second isolation mechanism (12) is installed between the two third walls (9).

2. A steel-aluminum wire safety protection system as claimed in claim 1, characterized in that: The first isolation mechanism (11) comprises two first isolation doors (13) that can be opened and closed.

3. A steel-aluminum wire safety protection system as claimed in claim 1, characterized in that: The second isolation mechanism (12) comprises a second isolation door (16), and sliding frames (15) are arranged on both the front and rear sides of the second isolation door (16). A lifting drive mechanism (19) is installed on a supporting cavity (18) on a third wall (9) below the sliding frame (15), and the driving end at the top of the lifting drive mechanism (19) drives the upper sliding frame (15) to move in a vertical direction via a lifting rod (20).

4. A steel-aluminum wire safety protection system as claimed in claim 3, characterized in that: Sliding cavities (14) distributed along the vertical direction are arranged in the third walls (9) on both sides of the front and rear of the sliding frame (15), and the sliding frame (15) is connected to the sliding cavity (14) via a plurality of sliding blocks (17).

5. A steel-aluminum wire safety protection system as claimed in claim 3, characterized in that: The lifting drive mechanism (19) is a hydraulic cylinder or an electric push rod.

6. A steel-aluminum wire safety protection system as claimed in claim 1, characterized in that: A gas exchange system is also provided, the gas exchange system comprising a blower (21) and a ventilation fan (24), the blower (21) installed on the outside of the top of the workshop (1) is connected to a plurality of air inlets (23) distributed in the workshop (1), and at least one ventilation fan (24) is installed in the workshop (1).

7. A steel-aluminum wire safety protection system as claimed in claim 6, characterized in that: At least one lighting lamp (22) is installed in the workshop (1).

8. A steel-aluminum wire safety protection system as claimed in claim 6, characterized in that: At least one gas monitoring sensor (25) is installed in the workshop (1).

Citation Information

Patent Citations

  • Protector for welding shop

    CN207017707U