Electric wire and cable length metering device

Abstract

The utility model belongs to the technical field of cable length metering, and particularly discloses a wire and cable length metering device which comprises a device frame, the inner side of the device frame is rotatably connected with a frame shaft, the frame shaft is provided with a meter counting wheel, the device frame is provided with an encoder, and the encoder is electrically connected with the meter counting wheel. The inner surface of the device frame is rotationally connected with a rotating shaft through a driving mechanism, the outer surface of the rotating shaft is fixedly sleeved with a clamping sleeve rod, the outer surface of the clamping sleeve rod is provided with a plurality of sets of wire passing grooves, and the device frame is provided with a flexible pressing and holding mechanism. According to the electric wire and cable length metering device, through the design of the flexible hold-down mechanism, the cable is stably restrained and positioned in the transmission process, and in cooperation with the dynamic supporting and guiding effects of the rotating shaft and the clamping sleeve rod on the cable under the action of the driving mechanism, it is ensured that the cable keeps a stable transmission path and speed; metering errors caused by shaking, deviation or external force influence of the cable are effectively reduced.

Description

Technical Field

[0001] This application relates to the technical field of cable length measurement, and specifically relates to a wire and cable length measurement device. Background Art

[0002] ‌Wire and cable is a kind of cable used to transmit electricity, signals and data, which consists of one or more insulated wires and is wrapped with a protective layer outside. In practical applications, the length measurement of wire and cable is very important, which directly affects the smooth progress of the project and the normal operation of the equipment.

[0003] Currently, in the process of measuring wire and cable, generally, a method of using a counting wheel in cooperation with an encoder for measurement is adopted. This measurement method also has certain uncertainties, that is, during the process of wire and cable transmission through the counting wheel, it may be affected by the outside world, and then shake or shift, increasing the measurement error. Utility Model Content

[0004] In view of this, the purpose of the present utility model is to solve the deficiencies in the background art, and to propose a wire and cable length measurement device to solve the problems existing in the prior art.

[0005] To achieve the above purpose, the present utility model provides a wire and cable length measurement device, including a device frame. A frame shaft is rotatably connected to the inner side of the device frame, a counting wheel is arranged on the frame shaft, an encoder is arranged on the device frame, and the encoder is electrically connected to the counting wheel. The inner surface of the device frame is rotatably connected to a rotating shaft through a driving mechanism. A clamping sleeve rod is fixedly sleeved on the outer surface of the rotating shaft, and a plurality of wire grooves are opened on the outer surface of the clamping sleeve rod. A flexible pressing mechanism is arranged on the device frame.

[0006] Preferably, the driving mechanism includes a motor fixedly installed on the device frame. The output end of the motor is fixedly connected to a driving wheel. Through the driving mechanism, the rotating shaft can be driven to make the clamping sleeve rod rotate. The wire grooves on the clamping sleeve rod are for the wire and cable to pass through.

[0007] Preferably, a conveyor belt is slidably connected to the outer surface of the driving wheel. One end of the conveyor belt away from the driving wheel on the inner side is slidably connected to a transmission wheel, and the inner surface of the transmission wheel is fixedly connected to one end of the rotating shaft.

[0008] Preferably, the flexible pressing mechanism includes a displacement shaft slidably connected to the inner side of the device frame. A clamping rod is rotatably connected to the outer surface of the displacement shaft. Through the flexible pressing mechanism, the wire and cable passing through the wire groove 7 can be flexibly pressed to maintain the stability of the transmission line.

[0009] Preferably, a plurality of groups of adapter rubber sleeves are arranged on the outer surface of the clamping rod, and through holes are opened on the outer surface of the clamping rod.

[0010] Preferably, a fixed shaft is fixedly connected to the top of the inner wall of the device frame, and the outer surface of the fixed shaft is movably inserted through the perforation. A spring is movably sleeved on the outer surface of the fixed shaft.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. For this wire and cable length measuring device, through the design of the flexible pressing mechanism, the cable is stably constrained and positioned during transmission. With the dynamic support and guiding effects of the rotating shaft and the sleeve rod on the cable under the action of the driving mechanism, it ensures that the cable maintains a stable transmission path and speed, effectively reducing the measurement error caused by cable shaking, offset or external force influence.

[0013] 2. For this wire and cable length measuring device, the flexible pressure mechanism replaces the rigid extrusion, avoiding potential safety hazards such as cable insulation layer damage and conductor deformation caused by excessive extrusion, protecting the integrity and performance of the cable. Moreover, the automatic height adjustment function of the displacement shaft can adapt to cables of different specifications and materials, ensuring that the cable is moderately extruded without being overly damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of this application;

[0015] Figure 2 It is a schematic diagram of the surface structure of the rotating shaft and the displacement shaft of this application;

[0016] Figure 3 It is a schematic diagram of the structure at the end of the displacement shaft of this application.

[0017] Among them: 1. Device frame; 2. Frame shaft; 3. Metering wheel; 4. Encoder; 5. Rotating shaft; 6. Sleeve rod; 7. Wire groove; 8. Motor; 9. Driving wheel; 10. Conveyor belt; 11. Driving pulley; 12. Displacement shaft; 13. Positioning rod; 14. Adaptation rubber sleeve; 15. Perforation; 16. Fixed shaft; 17. Spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.

[0019] Please refer to Figures 1-3, A wire and cable length measurement device, including a device frame 1. The inner side of the device frame 1 is rotatably connected with a frame shaft 2. A counting wheel 3 is arranged on the frame shaft 2. An encoder 4 is arranged on the device frame 1, and the encoder 4 is electrically connected to the counting wheel 3. The inner surface of the device frame 1 is rotatably connected with a rotating shaft 5 through a driving mechanism. A clamping rod 6 is fixedly sleeved on the outer surface of the rotating shaft 5. A plurality of groups of wire grooves 7 are arranged on the outer surface of the clamping rod 6. A flexible pressing mechanism is arranged on the device frame 1.

[0020] Through the above technical solution, during the process of measuring the length of the wire and cable by this device, the cable passes through the wire grooves 7 on the surface of the clamping rod 6 and is placed on the counting wheel 3. The rotation of the counting wheel 3 will drive the coding disk inside the encoder 4 to rotate. Then, this mechanical movement is converted into an electrical signal through a photoelectric detector. The electrical signal is then processed and analyzed to achieve accurate measurement of the cable length. During this process, the driving mechanism and the flexible pressing mechanism can cooperate to stabilize the transmission trajectory of the cable, reducing shaking and deviation.

[0021] Specifically, the driving mechanism includes a motor 8 fixedly installed on the device frame 1. The output end of the motor 8 is fixedly connected with a driving wheel 9.

[0022] Through the above technical solution, when the motor 8 drives the driving wheel 9 to rotate, it will drive the driven wheel 11 to rotate through the transmission of the conveyor belt 10, and finally make the rotating shaft 5 rotate.

[0023] Specifically, the outer surface of the driving wheel 9 is slidably connected with a conveyor belt 10. One end of the inner side of the conveyor belt 10 far from the driving wheel 9 is slidably connected with a driven wheel 11, and the inner surface of the driven wheel 11 is fixedly connected with one end of the rotating shaft 5.

[0024] Through the above technical solution, the motor 8, the driving wheel 9, the conveyor belt 10 and the driven wheel 11 together form a transmission system, and the transmission wrap angle in this transmission system is greater than 120 degrees.

[0025] Specifically, the flexible pressing mechanism includes a displacement shaft 12 slidably connected to the inner side of the device frame 1. The outer surface of the displacement shaft 12 is rotatably connected with a clamping lever 13.

[0026] Through the above technical solution, the displacement shaft 12 can slide up and down along the inner side of the device frame 1 to adjust the distance from the rotating shaft 5.

[0027] Specifically, a plurality of groups of adapter rubber sleeves 14 are arranged on the outer surface of the clamping lever 13. A perforation 15 is arranged on the outer surface of the clamping lever 13.

[0028] Through the above technical solution, the adapter rubber sleeve 14 has the flexible characteristics of rubber. Its quantity is the same as that of the wire grooves 7 and the width is the same. At the same time, each adapter rubber sleeve 14 is just directly opposite to the corresponding wire groove 7 below.

[0029] Specifically, a fixed shaft 16 is fixedly connected to the top of the inner wall of the device frame 1 , and the outer surface of the fixed shaft 16 is movably inserted into the through hole 15 , and a spring 17 is movably sleeved on the outer surface of the fixed shaft 16 .

[0030] Through the above technical solution, the through holes 15 are designed near both ends of the displacement shaft 12 , and the fixed shaft 16 can pass through the through holes 15 , allowing the displacement shaft 12 to slide and displace along the fixed shaft 16 .

[0031] Working principle: During the measurement of wires and cables, the rotation of the meter wheel 3 will drive the encoder disk inside the encoder 4 to rotate, and then the photoelectric detector will convert this mechanical movement into an electrical signal. This electrical signal is then processed and analyzed to determine the rotation distance or number of turns of the meter wheel 3, thereby achieving accurate measurement of the cable length. During this process, the cable is allowed to pass through the wire groove 7 opened on the surface of the clamping rod 6, and in the process of the fixed axis 16 passing through the through hole 15, the shift axis 12 is moved to slide up along the fixed axis 16. During this process, the spring 17 is compressed. After the cable has stably passed through the wire groove 7, the hand is released. Under the elastic reset action of the spring 17, the shift axis 12 will be pushed down, thereby linking the clamping rod 13 to move down until the adapter rubber sleeve 14 is against the cable with elastic force. Since the cable is effectively constrained and positioned in the flexible extrusion, its length is not easy to change during the transmission process, thereby reducing the measurement error caused by factors such as cable stretching, contraction or twisting, and Unlike the rigid extrusion mechanism, the flexible pressing mechanism uses a flexible force to resist the cable, avoiding cable damage caused by excessive extrusion, such as insulation damage, conductor deformation, etc. This flexible pressure can ensure that the cable maintains its original structure and performance while being squeezed, and the height of the shift shaft 12 can be automatically adjusted according to the specifications and materials of the cable to meet the extrusion requirements of different cables. In the process of cable transmission and metering length, the motor 8 can be turned on to drive the drive wheel 9 to rotate, and the conveyor belt 10 can be linked to the transmission wheel 11 to rotate synchronously, and finally the rotating shaft 5 and the ferrule rod 6 are rotated. During this rotation process, the rotating shaft 5 provides a dynamic support and guiding effect for the cable, so that the cable can maintain a stable transmission path and speed. This stability helps to reduce the vibration and deviation of the cable during transmission, ensure the accuracy of measurement, and enable the cable to be evenly stressed when passing through the extrusion mechanism, avoiding local wear caused by single-point contact or excessive extrusion.

[0032] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A wire and cable length measuring device, comprising a device frame (1), characterized in that: The inner side of the device frame (1) is rotatably connected to a frame shaft (2), a meter wheel (3) is provided on the frame shaft (2), an encoder (4) is provided on the device frame (1), and the encoder (4) is electrically connected to the meter wheel (3), the inner surface of the device frame (1) is rotatably connected to a rotating shaft (5) through a driving mechanism, a clamping rod (6) is fixedly sleeved on the outer surface of the rotating shaft (5), a plurality of groups of wire grooves (7) are provided on the outer surface of the clamping rod (6), and a flexible pressing mechanism is provided on the device frame (1).

2. A wire and cable length measuring device according to claim 1, characterized in that: The driving mechanism comprises a motor (8) fixedly mounted on a device frame (1), and an output end of the motor (8) is fixedly connected to a driving wheel (9).

3. A wire and cable length measuring device according to claim 2, characterized in that: The outer surface of the driving wheel (9) is slidably connected to a conveyor belt (10), the inner end of the conveyor belt (10) away from the driving wheel (9) is slidably connected to a transmission wheel (11), and the inner surface of the transmission wheel (11) is fixedly connected to one end of the rotating shaft (5).

4. The wire and cable length measuring device according to claim 1, characterized in that: The flexible pressing mechanism comprises a displacement shaft (12) slidably connected to the inner side of the device frame (1), and a locking rod (13) is rotatably connected to the outer surface of the displacement shaft (12).

5. A wire and cable length measuring device according to claim 4, characterized in that: The outer surface of the locking rod (13) is provided with a plurality of groups of adapting rubber sleeves (14), and the outer surface of the locking rod (13) is provided with a through hole (15).

6. A wire and cable length measuring device according to claim 5, characterized in that: A fixed shaft (16) is fixedly connected to the top of the inner wall of the device frame (1), and the outer surface of the fixed shaft (16) is movably inserted into the through hole (15), and a spring (17) is movably sleeved on the outer surface of the fixed shaft (16).

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