Automobile waterproof connector assembling equipment

By designing the assembly equipment of automobile waterproof connectors, automatic assembly and inspection are realized, solving the problems of low assembly efficiency and unstable quality in the prior art, and improving assembly efficiency and product quality.

CN222996023UActive Publication Date: 2025-06-17JIANGSU XUHONG PRECISE PARTS & ASSEMBLIES CO LTD
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Patent Information

Application Number
CN202421885913.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-17
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

Multiple manual operation steps are required during the assembly process of existing automotive wiring harness connectors, resulting in low assembly efficiency and unstable quality.

Method used

An automobile waterproof connector assembly equipment is designed, including a rotating platform, main body loading device, seal ring installation device, retainer installation device and discharge device to realize automatic assembly and inspection.

Benefits of technology

Automatic assembly and inspection of connectors is realized, manual operation is reduced, assembly efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automobile waterproof connector assembling equipment which comprises a rotating platform provided with a plurality of fixing seats used for fixing products, and a main body feeding device used for feeding product main bodies and comprising a main body feeding flow channel and a material pushing assembly which are sequentially arranged along the rotating platform; the sealing ring mounting device is used for mounting a sealing ring and comprises a sealing ring feeding runner, a sealing ring transferring mechanism and a sealing ring mounting mechanism; the retainer mounting device is used for mounting a retainer and comprises a retainer feeding runner and a retainer loading mechanism; and the discharging device comprises a detection assembly and a discharging assembly, and the detection assembly comprises a plurality of detection cameras and is used for classified discharging. Automatic assembly and detection of the connector are achieved, labor is reduced, machining cost is reduced, machining efficiency is greatly improved, and meanwhile product quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobiles, and particularly relates to an automobile waterproof connector assembly device. Background Art

[0002] Automobile wire harness connectors are used to connect various components. Generally, the connectors in the prior art are composed of a housing, a sealing ring, and a retaining block. The sealing ring is sleeved on the housing to ensure tightness and waterproofness during connection; the retaining block is clamped on the housing to press the sealing ring tightly to prevent it from falling off. Multiple assembly steps are required during the assembly process, and mostly manual installation assembly methods are used. Although there are automatic assembly devices in the prior art, multiple assembly steps are required during the assembly process, and the quality cannot be guaranteed. Summary of the Utility Model

[0003] To solve the above technical problems, the utility model provides an automobile waterproof connector assembly device, which realizes automatic assembly and automatic detection and classification of the connector, has high assembly efficiency, and ensures the assembly quality.

[0004] Specifically, the utility model discloses an automobile waterproof connector assembly device, including: a rotating platform provided with a plurality of fixing seats for fixing products, and sequentially arranged along the rotating platform are:

[0005] A main body feeding device for feeding the product main body, including a main body feeding channel and a pushing component, and the pushing component pushes the product main body on the main body feeding channel into the fixing seat;

[0006] A sealing ring installation device for installing the sealing ring, including a sealing ring feeding channel, a sealing ring transfer mechanism, and a sealing ring installation mechanism, and the sealing ring transfer mechanism is arranged on the side of the sealing ring installation mechanism;

[0007] A retaining member installation device for installing the retaining member, including a retaining member feeding channel and a retaining member loading mechanism, and the retaining member loading mechanism is arranged at the end of the retaining member feeding channel;

[0008] A discharging device, including a detection component and a discharging component, the detection component includes a plurality of detection cameras, and the discharging component is arranged on the side of the rotating platform for classified discharging.

[0009] The beneficial effects of adopting the above technical solutions are that automatic assembly and detection of the connector are realized, the labor is reduced, the processing cost is lowered, the processing efficiency is greatly improved, and the product quality is ensured at the same time.

[0010] Further, a side-shifting assembly is provided at the end of the main body feeding channel, including a main body limiting plate and a side-pushing cylinder. A limiting groove is provided on the main body limiting plate. When the side-pushing cylinder extends, the limiting groove is docked with the main body feeding channel. When the side-pushing cylinder retracts, the limiting groove is docked with the fixed seat.

[0011] The advantage of adopting the above technical solution is that the side-shifting assembly is used to drive the main body of the product to the feeding component through the main body feeding channel, and the feeding component is used for feeding. The limiting groove plays a limiting role, which can ensure the feeding accuracy and improve the feeding efficiency.

[0012] Further, the feeding component includes a feeding plate and a feeding cylinder. The feeding plate is horizontally arranged and faces the fixed seat.

[0013] The advantage of adopting the above technical solution is that when the product is in place, the feeding plate pushes the product to move the product to the fixed seat for fixing, realizing automatic feeding, and at the same time, the product will not be damaged.

[0014] Further, the sealing ring transfer mechanism includes: a sealing ring picking member, a support plate and a moving component. Suction holes are provided at the bottom of the sealing ring picking member, and the upper end is connected to the moving component. The moving component is installed on the support plate.

[0015] The advantage of adopting the above technical solution is that the sealing ring picking member picks up the sealing ring through the suction holes, and then drives the movement through the moving component, and places the sealing ring on the sealing ring installation mechanism, realizing automatic feeding of the sealing ring.

[0016] Further, the sealing ring installation mechanism includes: a mounting block, a sealing ring assembly cylinder and a moving plate. The sealing ring assembly cylinder is arranged on the moving plate, the mounting block is arranged at the extending end of the sealing ring assembly cylinder, and a limiting block is arranged at the end of the mounting block.

[0017] The advantage of adopting the above technical solution is that the sealing ring transfer mechanism transfers the sealing ring to the mounting block, and then installs the sealing ring from the lower side of the product main body to the inside through the movement of the mounting block, realizing automatic installation of the sealing ring. The setting of the limiting block can limit the position of the sealing ring and ensure that the sealing ring is installed in place.

[0018] Further, the retainer loading mechanism includes: a fixed block, a pressing block and a blocking block. A horizontal guide rail is connected to the lower side of the fixed block, and a receiving groove for receiving the retainer is provided on the upper surface. The pressing block is arranged on the surface of the fixed block, the blocking block passes through the pressing block and extends into the receiving groove, and a lifting cylinder is connected to the upper side of the blocking block.

[0019] The advantage of adopting the above technical solution is that the fixed block is used to receive the retaining member, the setting of the stop block limits the position of the retaining member, the stop block can be raised and lowered, and the stop block rises during installation to ensure installation accuracy.

[0020] Furthermore, the retaining member loading mechanism also includes a mounting member and a movable guide rail. The mounting member is arranged on the side of the horizontal guide rail, is connected to a mounting cylinder, and moves along the movable guide rail.

[0021] The advantage of adopting the above technical solution is that the installation part moves along the movable guide rail, and the retaining part is installed on the product body, thereby completing the automatic installation of the retaining part, with a simple structure and fast installation.

[0022] Furthermore, the detection component includes: a side detection camera, a bottom detection camera and a fill light, the side detection camera is arranged on the side of the rotating platform, and the bottom detection camera is arranged on the lower side of the rotating platform.

[0023] The benefit of adopting the above technical solution is that it can realize automatic detection of products without the need for manual detection, thereby ensuring product quality.

[0024] Furthermore, the unloading assembly includes a unloading head, a good product receiving box and a defective product receiving box. A fixed circular plate is provided on the upper side of the rotating platform. The unloading head is installed on the fixed circular plate through a toggle assembly. The toggle assembly drives the unloading head to move toward the outside of the fixed seat. The good product receiving box and the defective product receiving box are provided on the side of the rotating platform.

[0025] The benefit of adopting the above technical solution is that the products can be moved by the feeding head to achieve automatic classification of good and bad products without manual classification.

[0026] Furthermore, the lower end of the limit block extends into the mounting block, and the bottom is connected to a connecting rod, a spring is sleeved on the connecting rod, the limit block moves up and down along the connecting rod, a limit protrusion is also provided on the side of the limit block, and a vertically arranged strip groove is provided on the side of the mounting block.

[0027] The benefit of adopting the above technical solution is that the limit block is set to float. When installing the sealing ring, the limit block floats downward to ensure that the sealing ring is installed in place. After the installation is completed and exited, the limit block rises to continue loading the sealing ring to play a positioning role. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below.

[0029] Figure 1This is a top view of the overall structure of the utility model automotive waterproof connector assembly equipment

[0030] Figure 2 This is a schematic diagram of the overall structure of each assembly device of the utility model

[0031] Figure 3 This is a schematic diagram of the structure of the main feeding device of the utility model

[0032] Figure 4 This is a schematic diagram of the structure of the sealing ring installation device of the utility model

[0033] Figure 5 This is a schematic diagram of the assembly of the installation block and the limit block of the utility model

[0034] Figure 6 This is a cross-sectional view of the installation block and the limit block of the utility model

[0035] Figure 7 This is a schematic diagram of the structure of the mounting device of the utility model

[0036] Figure 8 This is the overall structure diagram of the connector

[0037] Figure 9 This is the front cross-sectional view of the connector

[0038] The reference numerals in the accompanying drawings are as follows:

[0039] Rotating platform 1; fixed seat 11; fixed circular plate 12; product body 13; sealing ring 14; retaining member 15; main body feeding device 2; main body feeding flow channel 21; main body limiting plate 211; side push cylinder 212; pushing assembly 22; pushing plate 221; pushing cylinder 222; sealing ring installation device 3; sealing ring feeding flow channel 31; sealing ring transfer mechanism 32; sealing ring material taking part 321; support plate 322; moving assembly 323; sealing ring installation mechanism 33; installation block 331; sealing ring assembly cylinder 332; moving plate 333 ; Limit block 334; Connecting rod 335; Limiting protrusion 336; Strip groove 337; Holder mounting device 4; Fixed block 421; Pressing block 422; Block 423; Horizontal guide rail 424; Lifting cylinder 425; Mounting piece 426; Moving guide rail 427; Holder feeding channel 41; Holder loading mechanism 42; Unloading device 5; Detection assembly 51; Side detection camera 511; Bottom detection camera 512; Filling light 513; Unloading assembly 52; Unloading head 521; Good product receiving box 522; Bad product receiving box 523; DETAILED DESCRIPTION

[0040] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0041] like Figure 1-2As shown in the figure, the utility model discloses an automobile waterproof connector assembly device, including: a rotating platform 1, provided with a plurality of fixing seats 11 for fixing products, and the rotating platform 1 is driven by a motor to rotate, transporting the products on the fixing seats 11 to each working station. Along the rotating platform 1, there are successively arranged:

[0042] A main body feeding device 2 for feeding the product main body 13, including a main body feeding channel 21 and a pushing component 22. The pushing component 22 pushes the product main body 13 on the main body feeding channel 21 into the fixing seat 11.

[0043] A sealing ring installation device 3 for installing the sealing ring 14, including a sealing ring feeding channel 31, a sealing ring transfer mechanism 32 and a sealing ring installation mechanism 33. The sealing ring transfer mechanism 32 is arranged on the side of the sealing ring installation mechanism 33.

[0044] A retaining member installation device 4 for installing the retaining member 15, including a retaining member feeding channel 41 and a retaining member loading mechanism 42. The retaining member loading mechanism 42 is arranged at the end of the retaining member feeding channel 41.

[0045] A blanking device 5, including a detection component 51 and a blanking component 52. The detection component 51 includes a plurality of detection cameras, and the blanking component 52 is arranged on the side of the rotating platform 1 for sorting and blanking.

[0046] It also includes a display controller for displaying the product type and controlling the processing speed, processing time, etc.

[0047] The beneficial effects of adopting the above technical solution are as follows: realizing automatic assembly and detection of the connector, reducing labor, lowering the processing cost, greatly improving the processing efficiency, and ensuring the product quality at the same time.

[0048] In some embodiments (such as Figure 3As shown in the figure, a feeding runner 21 is connected to a feeding vibrating disk on the main body. The products are arranged and fed onto the feeding runner 21 of the main body through the vibrating disk. A side-shifting assembly is provided at the end of the feeding runner 21 of the main body, including a main body limiting plate 211 and a side-pushing air cylinder 212. A retaining bar is further provided on the side of the main body limiting plate 211. The retaining bar is fixedly arranged. A limiting hole for the retaining bar to pass through is provided on the side of the main body limiting plate 211. A limiting groove is provided on the main body limiting plate 211. When the side-pushing air cylinder 212 extends, the limiting groove is butted against the feeding runner 21 of the main body. At this time, the retaining bar extends into the limiting groove to limit the position of the product main body 13. When the side-pushing air cylinder 212 retracts, the limiting groove is butted against the fixed seat 11. At this time, the retaining bar withdraws from the side of the limiting groove. The setting of the side-shifting assembly is used to drive the product main body 13 from the feeding runner 21 of the main body to the feeding assembly 22, and the feeding assembly 22 performs feeding. The limiting groove plays a limiting role, which can ensure the feeding accuracy and improve the feeding efficiency. A plurality of cameras are provided at the place where the product main body 13 comes from to detect whether the product main body 13 is qualified, and then the next installation operation is carried out after passing the inspection.

[0049] Further, the feeding assembly 22 includes a feeding plate 221 and a feeding air cylinder 222. The feeding plate 221 is horizontally arranged and faces the fixed seat 11. When the limiting groove is located between the fixed seat 11 and the feeding plate 221, the feeding plate 221 extends to push the product onto the fixed seat 11 for fixation. After fixation, the rotating platform 1 rotates, and the next fixed seat 11 is located at the feeding position for continuous feeding.

[0050] In some embodiments (such as Figures 4-6 As shown in the figure), the seal ring transfer mechanism 32 includes: a seal ring picking member 321, a support plate 322, and a moving assembly 323. Suction holes are provided at the bottom of the seal ring picking member 321, and the upper end is connected to the moving assembly 323. The moving assembly 323 is installed on the support plate 322. The moving assembly 323 includes a horizontal air cylinder and a vertical air cylinder. The seal ring picking member 321 is connected to a fixing plate, and the fixing plate is installed on the vertical air cylinder. The seal ring picking member 321 first sucks the seal ring 14. The horizontal air cylinder is installed on a back plate. When it extends, it drives the seal ring picking member 321 to move horizontally to the upper side of the seal ring installation mechanism 33. The vertical air cylinder extends, and the seal ring picking member 321 descends to place the seal ring 14 on the installation block 331, realizing the automatic feeding of the seal ring 14.

[0051] Further, the seal ring installation mechanism 33 includes: a mounting block 331, a seal ring assembly cylinder 332, and a moving plate 333. The seal ring assembly cylinder 332 is disposed on the moving plate 333. The mounting block 331 is disposed at the extending end of the seal ring assembly cylinder 332. The mounting block 331 is arranged upward. A limiting block 334 is disposed at the end of the mounting block 331. The mounting block 331 and the limiting block 334 cooperate to hold the seal ring 14. A cylinder is also disposed on the side of the moving plate 333. The moving plate 333 is pushed by the cylinder to move to the lower side of the fixed seat 11. The mounting block 331 moves upward to install the seal ring 14 into the product body 13, realizing the automatic installation of the seal ring 14. The setting of the limiting block 334 can limit the position of the seal ring 14 and ensure that the seal ring 14 is installed in place.

[0052] Further, the lower end of the limiting block 334 extends into the mounting block 331, and a connecting rod 335 is connected to the bottom. A spring is sleeved on the connecting rod 335. The limiting block 334 moves up and down along the connecting rod 335. A limiting convex block 336 is also disposed on the side of the limiting block 334. A vertically arranged strip-shaped groove 337 is disposed on the side of the mounting block 331. The strip-shaped groove 337 accommodates the up and down movement of the limiting block 334. The strip-shaped groove 337 and the limiting convex block 336 cooperate to limit the position of the limiting block 334. The limiting block 334 is floatingly arranged. When installing the seal ring 14, the limiting block 334 floats downward to ensure that the seal ring 14 is installed in place. After the installation is completed and withdrawn, the limiting block 334 rises to continue feeding the seal ring 14, playing a positioning role.

[0053] In some embodiments (as Figure 7 shown), the retainer loading mechanism 42 includes: a fixed block 421, a pressing block 422, and a blocking block 423. A horizontal guide rail 424 is connected to the lower side of the fixed block 421. The fixed block 421 is driven to move horizontally by a cylinder. A receiving groove for accommodating the retainer 15 is provided on the upper surface. The receiving groove is docked with the retainer feeding channel 41 of the retainer 15. The pressing block 422 is disposed on the surface of the fixed block 421 to receive the retainer 15 transported from the retainer feeding channel 41. The blocking block 423 passes through the pressing block 422 and extends into the receiving groove to limit the position of the retainer 15. A lifting cylinder 425 is connected to the upper side of the blocking block 423.

[0054] The retainer loading mechanism 42 further includes a mounting member 426 and a moving guide rail 427. The mounting member 426 is disposed on the side of the horizontal guide rail 424 and is connected with a mounting cylinder to move along the moving guide rail 427.

[0055] After the fixed block 421 receives the retainer 15, it moves horizontally to reach the retainer assembly mechanism. At this time, the blocking block 423 rises, and the receiving groove is aligned with the product fixed on the fixed seat 11. The mounting member 426 moves along the guide rail to push the product along the receiving groove to the product on the fixed seat 11 for installation, completing the automatic installation of the retainer 15. The structure is simple and the installation is fast.

[0056] In some embodiments, the detection component 51 includes a side detection camera 511, a bottom detection camera 512, and a fill light 513. The side detection camera 511 is disposed on the side of the rotating platform 1, and the bottom detection camera 512 is disposed on the lower side of the rotating platform 1. The side detection camera 511 and the bottom detection camera 512 take pictures and upload them to the control system. Whether it is a good product is compared through the control system. At the same time, the pictures taken are also displayed on the display controller for easy viewing at any time. The automatic detection of products is realized, eliminating the need for manual detection and ensuring product quality.

[0057] In some embodiments, the blanking component 52 includes a blanking head 521, a good product receiving box 522, and a defective product receiving box 523. A fixed circular plate 12 is disposed on the upper side of the rotating platform 1. The fixed original plate does not rotate with the rotating platform 1. The blanking head 521 is installed on the fixed circular plate 12 through a toggling component. The good product receiving box 522 and the defective product receiving box 523 are disposed on the side of the rotating platform 1. The toggling component is a support plate and a cylinder. When the cylinder extends, the blanking head 521 classifies and blanks the products on the fixed seat 11 into the good product receiving box 522 or the defective product receiving box 523.

[0058] During the working process, the product body 13, the sealing ring 14, and the retaining member 15 are respectively loaded through three vibrating bowls. After the product body 13 is loaded, it is pushed by the pushing component 22 to be fixed on the fixed seat 11. The rotating table rotates to reach the sealing ring installation device 3. The sealing ring 14 is picked up by the sealing ring picking member 321 and placed on the installation block 331. The installation block 331 moves to the lower side of the fixed seat 11 and moves upward to complete the installation of the sealing ring 14. Then the rotating table continues to rotate to reach the retaining member installation device 4, and the retaining member loading mechanism 42 loads the retaining member 15. Then, it is detected by the detection component 51 and automatically blanked into the good product receiving box 522 and the defective product receiving box 523, completing automatic assembly, automatic detection, and automatic blanking, without the need for manual participation, improving the assembly efficiency and ensuring product quality.

[0059] For those of ordinary skill in the art, without departing from the inventive concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model.

Claims

1. An automotive waterproof connector assembly device, characterized in that: include: The rotating platform (1) is provided with a plurality of fixing seats (11) for fixing products, and the following are arranged in sequence along the rotating platform (1): A main body feeding device (2) is used for feeding a product main body (13), comprising a main body feeding flow channel (21) and a pushing assembly (22), wherein the pushing assembly (22) pushes the product main body (13) on the main body feeding flow channel (21) into the fixing seat (11); A sealing ring installation device (3) is used to install a sealing ring (14), comprising a sealing ring feeding channel (31), a sealing ring transfer mechanism (32) and a sealing ring installation mechanism (33), wherein the sealing ring transfer mechanism (32) is arranged on the side of the sealing ring installation mechanism (33); A retainer installation device (4) for installing a retainer (15), comprising a retainer upper material flow channel (41) and a retainer loading mechanism (42), wherein the retainer loading mechanism (42) is arranged at the end of the retainer upper material flow channel (41); The material unloading device (5) comprises a detection component (51) and a material unloading component (52), wherein the detection component (51) comprises a plurality of detection cameras, and the material unloading component (52) is arranged on the side of the rotating platform (1) and is used for classifying unloading.

2. The automotive waterproof connector assembly equipment according to claim 1, characterized in that: A side shift assembly is provided at the end of the main body feed flow channel (21), comprising a main body limit plate (211) and a side thrust cylinder (212); a limit groove (213) is provided on the main body limit plate (211); when the side thrust cylinder (212) is extended, the limit groove (213) is connected to the main body feed flow channel (21); when the side thrust cylinder (212) is retracted, the limit groove (213) is connected to the fixed seat (11).

3. The automotive waterproof connector assembly equipment according to claim 2, characterized in that: The pushing assembly (22) comprises a pushing plate (221) and a pushing cylinder (222); the pushing plate (221) is arranged horizontally and faces the fixing seat (11).

4. The automotive waterproof connector assembly equipment according to claim 1, characterized in that: The sealing ring transfer mechanism (32) comprises: a sealing ring material taking piece (321), a support plate (322) and a moving assembly (323); the sealing ring material taking piece (321) is provided with a suction hole at the bottom, and the upper end is connected to the moving assembly (323); the moving assembly (323) is mounted on the support plate (322).

5. The automotive waterproof connector assembly equipment according to claim 4, characterized in that: The sealing ring installation mechanism (33) comprises: a mounting block (331), a sealing ring assembly cylinder (332) and a movable plate (333); the sealing ring assembly cylinder (332) is arranged on the movable plate (333); the mounting block (331) is arranged at the protruding end of the sealing ring assembly cylinder (332); and a limiting block (334) is arranged at the end of the mounting block (331).

6. The automotive waterproof connector assembly equipment according to claim 1, characterized in that: The retaining member loading mechanism (42) comprises: a fixed block (421), a pressing block (422) and a stopper (423); the lower side of the fixed block (421) is connected to a horizontal guide rail (424); the upper surface is provided with a receiving groove for receiving the retaining member (15); the pressing block (422) is provided on the surface of the fixed block (421); the stopper (423) passes through the pressing block (422) and extends into the receiving groove; the upper side of the stopper (423) is connected to a lifting cylinder (425).

7. The automotive waterproof connector assembly equipment according to claim 6, characterized in that: The retaining member loading mechanism (42) further comprises a mounting member (426) and a movable guide rail (427); the mounting member (426) is arranged on the side of the horizontal guide rail (424), is connected to a mounting cylinder, and moves along the movable guide rail (427).

8. The automotive waterproof connector assembly equipment according to claim 1, characterized in that: The detection component (51) comprises: a side detection camera (511), a bottom detection camera (512) and a fill light (513); the side detection camera (511) is arranged on the side of the rotating platform (1), and the bottom detection camera (512) is arranged on the lower side of the rotating platform (1).

9. The automotive waterproof connector assembly equipment according to claim 1, characterized in that: The material unloading component (52) comprises a material unloading head (521), a good product receiving box (522) and a defective product receiving box (523); a fixed circular plate (12) is arranged on the upper side of the rotating platform (1); the material unloading head (521) is mounted on the fixed circular plate (12) via a toggle component; the toggle component drives the material unloading head (521) to move toward the outside of the fixed seat (11); and the good product receiving box (522) and the defective product receiving box (523) are arranged on the side of the rotating platform (1).

10. The automotive waterproof connector assembly equipment according to claim 5, characterized in that: The lower end of the limit block (334) extends into the mounting block (331), and the bottom is connected to a connecting rod (335). A spring is sleeved on the connecting rod (335). The limit block (334) moves up and down along the connecting rod (335). A limit protrusion (336) is also provided on the side of the limit block (334). A vertically arranged strip groove (337) is provided on the side of the mounting block (331).