Photovoltaic profile, photovoltaic frame and photovoltaic module
By designing the glue spill gaps of photovoltaic profiles to connect the first and second glue spill grooves, the capacity of the rubber storage chamber is expanded, and the colloid overflow and surface contamination problems caused by the limited capacity of the existing photovoltaic module frame rubber storage chamber is solved, achieving more efficient colloid storage and reducing the risk of rubber spill.
Patent Information
- Application Number
- CN202421833784.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The capacity of the existing photovoltaic module frames is limited, which may cause some colloids to overflow and contaminate the surface of the laminate.
Design a photovoltaic profile, including the base plate, the outer plate, the pallet and the overflow groove, the overflow gap connects the first and second overflow grooves, expands the capacity of the rubber storage chamber, accommodates more colloids, and reduces the risk of overflow.
Through the design of the glue overflow gap, the capacity of the glue storage chamber is expanded and more colloids can be accommodated, reducing the risk of glue overflow and avoiding the problems of colloid overflow and surface contamination.
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Figure CN222996497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic modules, and specifically, to a photovoltaic profile, a photovoltaic frame and a photovoltaic module. Background Art
[0002] On the current market, the surfaces of the frames of most photovoltaic modules are higher than the surfaces of the laminates. After long-term use, it is easy to cause dust accumulation at the frame position on the front side of the photovoltaic module. After the dust accumulates, it will block the surface of the photovoltaic module, which will not only affect the front power generation efficiency of the photovoltaic module, but also cause hot spot phenomenon, leading to safety hazards such as overheating of the photovoltaic module.
[0003] In order to avoid dust accumulation on the front frame of the photovoltaic module, effectively reduce the shielding of the frame to the front of the photovoltaic module, increase the aesthetics, and at the same time reduce the shielding of the frame to the light-receiving area on the front of the photovoltaic module, the frame design of the photovoltaic module without A side has also been developed on the market. For example, the Chinese patent document with the publication number of CN116192018A discloses a photovoltaic profile frame and a photovoltaic module. The photovoltaic module frame includes a bearing plate and a baffle plate, and further includes: a partition plate, which is arranged on the bearing plate and adjacent to the baffle plate; and a glue-blocking plate, which is connected to the baffle plate and opposite to the bearing plate along the first direction. The glue-blocking plate has a glue-blocking slope facing the bearing plate and an end face opposite to the baffle plate along the second direction. The end face is located on the right side of the partition plate along the second direction. The partition plate, the glue-blocking plate and the baffle plate enclose a glue storage chamber, and the opening of the glue storage chamber faces away from the bearing plate, wherein the first direction intersects with the second direction.
[0004] Although the glue storage chamber of the existing photovoltaic module frame can play a role in overflowing glue, when the amount of injected glue is too much, the capacity of the glue storage chamber is limited, and it is still possible to cause some glue to overflow and contaminate the surface of the laminate. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a photovoltaic profile, a photovoltaic frame and a photovoltaic module, so as to solve the problem that the capacity of the glue storage chamber of the photovoltaic module frame in the prior art is limited, and it is still possible to cause some glue to overflow and contaminate the surface of the laminate.
[0006] To achieve the above purpose, the utility model provides a photovoltaic profile, which includes a bottom plate, which is arranged in the first direction; an outer plate, which is connected to the bottom plate and arranged in the second direction; a supporting plate, which is connected to the outer plate and arranged parallel to the bottom plate, and the supporting plate is used for supporting a laminate; the first direction intersects with the second direction; a first glue overflow groove is arranged on one side of the top end of the outer plate facing the laminate, the top end exceeds the plane where the supporting plate is located, and a second glue overflow groove is arranged on one side of the supporting plate facing the laminate; when the laminate is installed on the photovoltaic profile, there is a glue overflow gap between the photovoltaic profile and the laminate, and the first glue overflow groove is communicated with the second glue overflow groove through the glue overflow gap.
[0007] Further, a connecting protrusion is formed by protruding the connection part between the outer plate and the support plate towards the lamination, and the glue overflow gap is arranged between the connecting protrusion and the lamination.
[0008] Further, a support protrusion is arranged at the free end of the support plate, and the support protrusion contacts the bottom surface of the lamination; the second glue overflow groove is located between the support protrusion and the connecting protrusion.
[0009] Further, a glue blocking block is protrudingly arranged on one side of the top end part towards the lamination, the glue blocking block abuts against the lamination, and the top end of the glue blocking block does not exceed the surface of the lamination.
[0010] Further, an inner plate is connected between the support plate and the bottom plate, and the inner plate, the support plate, the bottom plate and the outer plate enclose a cavity, and the inner plate is parallel to the outer plate.
[0011] Further, a reinforcing plate is arranged in the cavity, and two sides of the reinforcing plate are respectively connected with the bottom plate and the support plate, and the reinforcing plate is parallel to the outer plate.
[0012] Further, reinforcing ribs are arranged on one side of the bottom plate, the support plate, the inner plate and the reinforcing plate located in the cavity.
[0013] Further, the connection part between the bottom plate and the outer plate is in smooth transition.
[0014] The present utility model also provides a photovoltaic frame, which includes a plurality of photovoltaic profiles as described above, and the plurality of profiles are connected to form a loading space for loading a lamination.
[0015] The present utility model also provides a photovoltaic module, which includes the above-mentioned photovoltaic frame and a lamination, and the lamination is installed in the loading space.
[0016] Adopting the technical solution provided by the present utility model, compared with the existing well-known technologies, the following beneficial effects are achieved:
[0017] For a photovoltaic profile of the present utility model, when the lamination is installed on the photovoltaic profile, the glue overflow gap between the photovoltaic profile and the lamination can communicate the first glue overflow groove and the second glue overflow groove, so that the redundant glue can flow from the first glue overflow groove into the second glue overflow groove or from the second glue overflow groove into the first glue overflow groove through the glue overflow gap. The existence of the glue overflow gap can communicate the first glue overflow groove and the second glue overflow groove. Compared with the glue storage chamber of the traditional photovoltaic frame, it is equivalent to expanding the volume of the glue storage chamber, can accommodate more glue, and reduces the risk of glue overflow.
[0018] Obviously, the elements or features described in the above single embodiments can be used alone or in combination in other embodiments. Description of the Drawings
[0019] In the drawings, the dimensions and ratios do not represent the dimensions and ratios of the actual product. The drawings are merely illustrative, and for clarity, certain non-essential elements or features are omitted.
[0020] Figure 1 is a schematic structural view of the profile in an embodiment of the present utility model;
[0021] Figure 2 is a schematic assembly structure view of the profile and the laminate in an embodiment of the present utility model;
[0022] Figure 3 is Figure 2 an enlarged view of part A in
[0023] Description of the Reference Numerals
[0024] 110, bottom plate; 120, outer side plate; 121, top end part; 122, glue-blocking stopper; 130, supporting plate; 131, supporting protrusion; 140, first glue overflow groove; 141, glue overflow gap; 142, second glue overflow groove; 143, connecting protrusion; 150, inner side plate; 160, cavity; 170, reinforcing plate; 200, laminate. Detailed Embodiment
[0025] Next, the present utility model will be described in detail with reference to the drawings. What is described herein is only the preferred embodiment of the present utility model, and those skilled in the art can think of other ways to implement the present utility model based on the preferred embodiment, and such other ways also fall within the scope of the present utility model.
[0026] Embodiment
[0027] Please refer to Figures 1-3 , this embodiment provides a photovoltaic profile, including a bottom plate 110, which is arranged in the first direction. An outer side plate 120, which is connected to the bottom plate 110 and arranged in the second direction. A supporting plate 130, which is connected to the outer side plate 120 and arranged parallel to the bottom plate 110, and the supporting plate 130 is used to support the laminate 200. The first direction intersects with the second direction. Specifically, in this embodiment, the first direction and the second direction are perpendicularly arranged. When the laminate 200 is horizontally installed, the first direction refers to the horizontal direction and the second direction refers to the vertical direction.
[0028] When the laminate 200 of the photovoltaic module and the profile are assembled into a frame, silicone is applied between the laminate 200 and the profile. In order to prevent the silicone from overflowing and contaminating the surface of the laminate 200, in this embodiment, as Figure 1 and Figure 3As shown in the figure, a first glue overflow groove 140 is provided on one side of the top end portion 121 of the outer side plate 120 facing the laminate 200. The top end portion 121 extends beyond the plane where the support plate 130 is located. A second glue overflow groove 142 is provided on one side of the support plate 130 facing the laminate 200. When the laminate 200 is installed on the photovoltaic profile, there is a glue overflow gap 141 between the photovoltaic profile and the laminate 200. The first glue overflow groove 140 and the second glue overflow groove 142 are communicated through the glue overflow gap 141. The glue overflow gap 141 enables the excess glue to flow from the first glue overflow groove 140 into the second glue overflow groove 142, or from the second glue overflow groove 142 into the first glue overflow groove 140. The existence of the glue overflow gap 141 can communicate the first glue overflow groove 140 and the second glue overflow groove 142. Compared with the traditional glue storage chamber of the photovoltaic frame, it is equivalent to expanding the volume of the glue storage chamber, can accommodate more glue, and reduces the risk of glue overflow.
[0029] Specifically, as Figure 1 shown in the figure, a connecting protrusion 143 is formed by the connection between the outer side plate 120 and the support plate 130 protruding towards the laminate 200. The glue overflow gap 141 is provided between the connecting protrusion 143 and the laminate 200. After the laminate 200 is installed, the connecting protrusion 143 can be close to the laminate 200. Through the connection of silicone, the connecting protrusion 143 can play a certain supporting role for the laminate 200 and increase the installation stability of the laminate 200. A support protrusion 131 is provided at the free end of the support plate 130. The support protrusion 131 contacts the bottom surface of the laminate 200; the second glue overflow groove 142 is located between the support protrusion 131 and the connecting protrusion 143. The support protrusion 131 and the connecting protrusion 143 jointly support the laminate 200, which can keep a certain distance between the bottom of the laminate 200 and the position outside the support protrusion 131 of the support plate 130, which is helpful for the flow of silicone during installation, and can also increase the capacity of the second glue overflow groove 142 to further prevent silicone from overflowing. It should be noted that the number of the second glue overflow grooves 142 can be multiple or one. In this embodiment, only one second glue overflow groove 142 is provided, and the edges on both sides of the second glue overflow groove 142 are respectively connected to the support protrusion 131 and the connecting protrusion 143.
[0030] In order to further prevent silicone from overflowing from the top of the profile and contaminating the surface of the laminate 200 during the frame installation of the laminate 200, in this embodiment, as Figure 1 and Figure 3As shown, a glue-blocking stopper 122 protrudes from one side of the top end portion 121 towards the laminate 200. The glue-blocking stopper 122 abuts against the laminate 200, and the top end of the glue-blocking stopper 122 does not extend beyond the surface of the laminate 200. On the one hand, the glue-blocking stopper 122 can prevent the silicone from overflowing from the top end portion 121, reducing the risk of front surface glue overflow, improving the appearance of the component, saving the cleaning cycle of the production line, and increasing the production capacity. On the other hand, since the top end of the glue-blocking stopper 122 does not extend beyond the surface of the laminate 200, a borderless A-surface structure can be formed, and the glue-blocking stopper 122 will not block the light-receiving surface of the laminate 200, which is beneficial to improving the photoelectric conversion efficiency of the photovoltaic module. In addition, when the photovoltaic module is installed obliquely, the glue-blocking stopper 122 will not block the edge of the laminate 200, and rainwater can self-clean the surface of the photovoltaic module without water accumulation or dust accumulation.
[0031] In this embodiment, as Figure 1 shown, an inner side plate 150 is connected between the support plate 130 and the bottom plate 110. The inner side plate 150, the support plate 130, the bottom plate 110, and the outer side plate 120 enclose a cavity 160, and the inner side plate 150 is parallel to the outer side plate 120. The cavity 160 facilitates the connection of multiple profiles to form a carrier for loading the laminate 200. A reinforcing plate 170 is disposed in the cavity 160. Two sides of the reinforcing plate 170 are respectively connected to the bottom plate 110 and the support plate 130, and the reinforcing plate 170 is parallel to the outer side plate 120. The reinforcing plate 170 can optimize and enhance the overall bearing capacity of the frame, enhance the bearing capacity of the front surface bearing frame of the component to a certain extent, reduce deformation, and better stabilize the frame during outdoor operation. Further, reinforcing ribs are respectively provided on one side of the bottom plate 110, the support plate 130, the inner side plate 150, and the reinforcing plate 170 located in the cavity 160 to further improve the bearing capacity of the profile. The connection between the bottom plate 110 and the outer side plate 120 has a smooth transition, and the connection between the bottom plate 110 and the outer side plate 120 is rounded, making the connection part integrally arc-shaped.
[0032] The present application also provides a photovoltaic frame, including a plurality of the above-mentioned photovoltaic profiles. The plurality of profiles are connected to form a loading space for loading the laminate 200, and the loading space is integrally rectangular.
[0033] On the other hand, the present application also provides a photovoltaic module, including the above-mentioned photovoltaic frame and the laminate 200, and the laminate 200 is installed in the loading space.
[0034] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "front", "rear", "left", "right", "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0035] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] The protection scope of the present utility model is only defined by the claims. Benefiting from the teachings of the present utility model, those skilled in the art can easily recognize that alternative structures of the structures disclosed in the present utility model can be used as feasible alternative embodiments, and the embodiments disclosed in the present utility model can be combined to generate new embodiments, which also fall within the scope of the appended claims.
Claims
1. A photovoltaic profile, comprising A bottom plate (110) arranged in a first direction; An outer plate (120) connected to the bottom plate (110) and arranged in a second direction; a support plate (130) connected to the outer plate (120) and arranged parallel to the bottom plate (110), the support plate (130) being used to support the laminate (200); The first direction intersects the second direction; It is characterized in that A first glue overflow groove (140) is provided on the side of the top end (121) of the outer plate (120) facing the laminate (200), the top end (121) exceeds the plane where the support plate (130) is located, and a second glue overflow groove (142) is provided on the side of the support plate (130) facing the laminate (200); when the laminate (200) is installed on the photovoltaic profile, a glue overflow gap (141) exists between the photovoltaic profile and the laminate (200), and the first glue overflow groove (140) is connected to the second glue overflow groove (142) through the glue overflow gap (141).
2. A photovoltaic profile according to claim 1, characterized in that: The connection between the outer plate (120) and the support plate (130) protrudes toward the laminate (200) to form a connection protrusion (143), and the glue overflow gap (141) is arranged between the connection protrusion (143) and the laminate (200).
3. A photovoltaic profile according to claim 2, characterized in that: The free end of the support plate (130) is provided with a supporting protrusion (131), and the supporting protrusion (131) is in contact with the bottom surface of the laminate (200); the second glue overflow groove (142) is located between the supporting protrusion (131) and the connecting protrusion (143).
4. A photovoltaic profile according to claim 1, characterized in that: A glue blocking block (122) is provided on one side of the top end portion (121) protruding toward the laminate (200), the glue blocking block (122) abuts against the laminate (200), and the top end of the glue blocking block (122) does not exceed the surface of the laminate (200).
5. The photovoltaic profile according to claim 1, characterized in that: An inner plate (150) is connected between the support plate (130) and the bottom plate (110); the inner plate (150), the support plate (130), the bottom plate (110) and the outer plate (120) together form a mold cavity (160); and the inner plate (150) is parallel to the outer plate (120).
6. A photovoltaic profile according to claim 5, characterized in that: A reinforcing plate (170) is arranged in the mold cavity (160), two sides of the reinforcing plate (170) are respectively connected to the bottom plate (110) and the supporting plate (130), and the reinforcing plate (170) is parallel to the outer plate (120).
7. A photovoltaic profile according to claim 6, characterized in that: The bottom plate (110), the supporting plate (130), the inner plate (150) and the reinforcing plate (170) are each provided with reinforcing ribs on one side located in the mold cavity (160).
8. The photovoltaic profile according to claim 1, characterized in that: The connection between the bottom plate (110) and the outer plate (120) is smoothly transitioned.
9. A photovoltaic frame, characterized in that: It comprises a plurality of photovoltaic profiles according to any one of claims 1 to 8, wherein the plurality of the profiles are connected to form a loading space, and the loading space is used for loading a laminate (200).
10. A photovoltaic module, characterized in that: The invention comprises the photovoltaic frame and a laminate (200) as claimed in claim 9, wherein the laminate (200) is installed in a loading space.
Citation Information
Patent Citations
Photovoltaic module frame and photovoltaic module
CN116192018A