High-safety cutting machine for metal wire rope production

Abstract

The utility model discloses a high-safety cutting machine for metal wire rope production, and relates to the technical field of metal wire rope production and processing. The high-safety cutting machine for metal wire rope production comprises a working table and an auxiliary limiting wheel, a cutting assembly is arranged at the top of the working table, clamping moving mechanisms are arranged on one side and the top of the working table, and measuring assemblies are arranged on the top of the working table and the surfaces of the clamping moving mechanisms. According to the metal wire rope cutting device, the free end of the metal wire rope is clamped through the clamping moving mechanism, the free end of the metal wire rope moves in the horizontal direction through the clamping moving mechanism, the length, needing to be cut, of the metal wire rope is measured through the measuring assembly, and therefore the cutting accuracy of the metal wire rope is improved; and when the metal wire rope is cut through the cutting assembly, chippings of the metal wire rope can be prevented from splashing, so that the chippings are prevented from splashing to hurt people, and then the safety of related personnel is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire rope production and processing, and particularly relates to a wire rope cutting machine for production with high safety. Background Art

[0002] A wire rope is a spiral metal wire bundle formed by twisting metal wires that meet the requirements of mechanical properties and geometric dimensions together according to certain rules. It can be understood as a rope formed by twisting multiple layers of metal wires into strands and then twisting a certain number of strands around a rope core in a spiral shape. After the wire rope is produced, it needs to be cut for better use in the later stage, so a wire rope cutting machine is required.

[0003] During the wire rope cutting operation, a saw blade is generally used to cut the wire rope. When the saw blade cuts the wire rope, a large amount of debris will be generated, and the debris will splash. If the debris splashes onto the skin of relevant personnel, it will cause harm to the relevant personnel and there is a certain safety hazard. In addition, during the cutting process of the wire rope, according to actual needs, the cutting length of the wire rope is also different. If the error between the cutting length of the wire rope and the required length of the wire rope is large, it will affect the normal use of the wire rope. Improvements should be made to the above problems.

[0004] Therefore, a wire rope cutting machine for production with high safety is proposed. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a wire rope cutting machine for production with high safety to solve the problems mentioned in the above background art.

[0006] The utility model specifically adopts the following technical solutions to achieve the above purpose:

[0007] A wire rope cutting machine for production with high safety includes a workbench and auxiliary limit wheels. The auxiliary limit wheels are rotatably arranged on the top of the workbench, and there are two groups of auxiliary limit wheels arranged in correspondence. A cutting assembly for safely cutting the wire rope is arranged on the top of the workbench. A clamping and moving mechanism for clamping one end of the wire rope and pulling the end of the wire rope to move is arranged on one side and the top of the workbench. A measuring assembly for accurately measuring the cutting length of the wire rope is arranged on the top of the workbench and the surface of the clamping and moving mechanism.

[0008] Furthermore, the cutting assembly includes a fixed frame. The fixed frame is fixedly arranged on the top of the workbench. A hydraulic cylinder is fixedly arranged on the top of the fixed frame, and the telescopic end of the hydraulic cylinder penetrates through the surface of the fixed frame. The telescopic end of the hydraulic cylinder is fixedly provided with a cutter head. A tool rest is fixedly arranged on the top of the workbench, and the cutter head is adapted to the tool rest.

[0009] Further, the clamping and moving mechanism includes a movable groove and a motor. A movable groove is formed at the top of the workbench, and the movable groove is located on one side of the tool holder. A motor is fixedly provided on one side of the workbench. A threaded rod is rotatably provided on the inner wall of the movable groove, and one end of the threaded rod penetrates through the surface of the workbench and is fixedly connected to the output end of the motor. A movable block is threadedly connected to the surface of the threaded rod, and the movable block is slidably arranged on the inner wall of the movable groove. An installation frame is fixedly provided at the top of the movable block. An electric push rod is fixedly provided on the surface of the installation frame. A clamping plate is fixedly provided at the telescopic end of the electric push rod, and both the electric push rod and the clamping plate are provided in two groups and are arranged in correspondence.

[0010] Further, the installation frame is U-shaped, and both the clamping plates are arc-shaped.

[0011] Further, the measuring component includes a contact plate. The contact plate is fixedly provided on the surface of the installation frame. A measuring pointer is fixedly provided on one side of the installation frame. A measuring scale is fixedly provided on the top of the workbench.

[0012] Further, one side of the contact plate is flush with one side of the measuring pointer, and one end of the measuring scale is flush with the position of the tool bit.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model clamps the free end of the wire rope through the clamping and moving mechanism. After the free end of the wire rope is fixed, the free end of the wire rope is horizontally moved through the clamping and moving mechanism. The required cutting length of the wire rope is measured through the measuring component, thereby improving the cutting accuracy of the wire rope, and further improving the cutting production quality of the wire rope. When the wire rope is cut through the cutting component, the debris of the wire rope can be prevented from splashing, thereby preventing the debris from splashing and hurting people, and further improving the safety of relevant personnel. Description of the Drawings

[0015] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0016] Figure 2 is a schematic top view of the present utility model;

[0017] Figure 3 is a schematic enlarged view of part A of the present utility model;

[0018] Reference numerals: 1, workbench; 2, cutting assembly; 201, fixing frame; 202, hydraulic cylinder; 203, cutter head; 204, tool holder; 3, auxiliary limiting wheel; 4, clamping and moving mechanism; 401, movable groove; 402, threaded rod; 403, motor; 404, movable block; 405, mounting bracket; 406, electric push rod; 407, clamping plate; 5, measuring assembly; 501, abutting plate; 502, measuring pointer; 503, measuring scale. Detailed implementation manners

[0019] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. The components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0020] Therefore, the detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0021] It should be noted that: like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for descriptive distinction and cannot be construed as indicating or implying relative importance.

[0022] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model.

[0023] Such as Figures 1 to 3As shown in the figure, a wire rope cutting machine for high - security production includes a workbench 1 and auxiliary limiting wheels 3. The auxiliary limiting wheels 3 are rotatably arranged on the top of the workbench 1, and there are two groups of auxiliary limiting wheels 3 which are arranged correspondingly. A cutting assembly 2 for safely cutting the wire rope is provided on the top of the workbench 1. A clamping and moving mechanism 4 for clamping one end of the wire rope and pulling the movement of this end of the wire rope is provided on one side and the top of the workbench 1. A measuring assembly 5 for accurately measuring the cutting length of the wire rope is provided on the top of the workbench 1 and the surface of the clamping and moving mechanism 4. Specifically, pull the free end of the wire rope and pass it through between the two groups of auxiliary limiting wheels 3. Clamp the free end of the wire rope through the clamping and moving mechanism 4. When the free end of the wire rope is fixed, make the free end of the wire rope move horizontally through the clamping and moving mechanism 4. Measure the length required for cutting the wire rope through the measuring assembly 5, so as to improve the cutting accuracy of the wire rope, and then improve the cutting production quality of the wire rope. When cutting the wire rope through the cutting assembly 2, it can avoid the splashing of wire rope debris, thus preventing debris from splashing and injuring people, and further improving the safety of relevant personnel.

[0024] As Figure 1 , Figure 2 shown, the cutting assembly 2 includes a fixed frame 201. The fixed frame 201 is fixedly arranged on the top of the workbench 1. A hydraulic cylinder 202 is fixedly arranged on the top of the fixed frame 201, and the telescopic end of the hydraulic cylinder 202 penetrates through the surface of the fixed frame 201. The telescopic end of the hydraulic cylinder 202 is fixedly provided with a cutter head 203. A tool holder 204 is fixedly arranged on the top of the workbench 1, and the cutter head 203 is adapted to the tool holder 204. Specifically, pull the free end of the wire rope and pass it through between the cutter head 203 and the tool holder 204. When the free end of the wire rope is clamped and fixed, the surface of the wire rope is in contact with the surface of the tool holder 204. The hydraulic cylinder 202 is started, and its telescopic end makes the cutter head 203 move vertically downward. The surface of the cutter head 203 contacts and presses against the surface of the wire rope. Under the combined action of the cutter head 203 and the tool holder 204, the wire rope is cut. During this process, a small amount of debris will be generated when cutting the wire rope, and the debris will not splash.

[0025] As Figure 2 , Figure 3As shown, the clamping and moving mechanism 4 includes a movable groove 401 and a motor 403. A movable groove 401 is formed at the top of the workbench 1, and the movable groove 401 is located on one side of the tool holder 204. A motor 403 is fixedly provided on one side of the workbench 1. A threaded rod 402 is rotatably provided on the inner wall of the movable groove 401, and one end of the threaded rod 402 penetrates through the surface of the workbench 1 and is fixedly connected to the output end of the motor 403. A movable block 404 is threadedly connected to the surface of the threaded rod 402, and the movable block 404 is slidably arranged on the inner wall of the movable groove 401. An installation frame 405 is fixedly provided at the top of the movable block 404. An electric push rod 406 is fixedly provided on the surface of the installation frame 405. A clamping plate 407 is fixedly provided at the telescopic end of the electric push rod 406, and both the electric push rod 406 and the clamping plate 407 are provided in two groups and are arranged in correspondence; specifically, the free end of the wire rope is passed through between the two clamping plates 407, and the two electric push rods 406 are started simultaneously, so that the two clamping plates 407 are closed to each other. When the opposite surfaces of the two clamping plates 407 are in contact with the surface of the wire rope, the clamping of the free end of the wire rope is realized. At this time, the motor 403 is started, so that the threaded rod 402 rotates, so that the movable block 404 slides, and then the pulling of the free end of the wire rope is realized.

[0026] As Figure 2 , Figure 3 shown, the installation frame 405 is arranged in a U shape, and both of the two clamping plates 407 are arranged in an arc shape; specifically, the arc surfaces of the two clamping plates 407 can be as close as possible to the surface of the wire rope, so as to improve the stability of clamping the free end of the wire rope.

[0027] As Figure 2 , Figure 3 shown, the measuring assembly 5 includes a contact plate 501. A contact plate 501 is fixedly provided on the surface of the installation frame 405. A measuring pointer 502 is fixedly provided on one side of the installation frame 405. A measuring scale 503 is fixedly provided on the top of the workbench 1; specifically, after the free end of the wire rope touches one side of the contact plate 501, the free end of the wire rope is clamped. The measuring pointer 502 moves along with the installation frame 405, and the measuring pointer 502 moves at the scale position of the measuring scale 503, so as to measure the length of the wire rope to be cut.

[0028] As Figure 2 , Figure 3As shown, one side of the abutment plate 501 is flush with one side of the measuring pointer 502, and one end of the measuring ruler 503 is flush with the position of the cutter head 203; specifically, the end of the measuring ruler 503 that is flush with the cutter head 203 is the zero scale, and after the free end of the wire rope abuts against one side of the abutment plate 501, the free end of the wire rope is flush with one side of the measuring pointer 502, thereby achieving accurate measurement of the required cutting length of the wire rope.

[0029] In summary: pull the free end of the metal wire rope, and pass the free end through the two sets of auxiliary limiting wheels 3, clamp the free end of the metal wire rope through the clamping and moving mechanism 4, and when the free end of the metal wire rope is fixed, the free end of the metal wire rope is moved horizontally through the clamping and moving mechanism 4, and the required cutting length of the metal wire rope is measured by the measuring component 5, thereby improving the accuracy of the metal wire rope cutting, and then improving the cutting production quality of the metal wire rope. When the metal wire rope is cut by the cutting component 2, it can avoid the splashing of metal wire rope debris, thereby preventing the debris from splashing and injuring people, thereby improving the safety of relevant personnel.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A highly safe wire rope production cutting machine, characterized in that: The invention comprises a workbench (1) and an auxiliary limiting wheel (3), wherein the auxiliary limiting wheel (3) is rotatably arranged on the top of the workbench (1), and two groups of the auxiliary limiting wheels (3) are provided and arranged in correspondence, wherein the top of the workbench (1) is provided with a cutting assembly (2) for safely cutting a metal wire rope, and one side and the top of the workbench (1) are provided with a clamping and moving mechanism (4) for clamping one end of the metal wire rope and pulling the end of the metal wire rope to move, and the top of the workbench (1) and the surface of the clamping and moving mechanism (4) are provided with a measuring assembly (5) for accurately measuring the cutting length of the metal wire rope.

2. A highly safe wire rope production cutting machine according to claim 1, characterized in that: The cutting assembly (2) comprises a fixed frame (201), the fixed frame (201) is fixedly provided on the top of the workbench (1), a hydraulic cylinder (202) is fixedly provided on the top of the fixed frame (201), and the telescopic end of the hydraulic cylinder (202) penetrates the surface of the fixed frame (201), a cutter head (203) is fixedly provided on the telescopic end of the hydraulic cylinder (202), and a cutter seat (204) is fixedly provided on the top of the workbench (1), and the cutter head (203) is adapted to the cutter seat (204).

3. A highly safe wire rope production cutting machine according to claim 1, characterized in that: The clamping and moving mechanism (4) comprises a movable groove (401) and a motor (403); the top of the workbench (1) is provided with a movable groove (401), and the movable groove (401) is located on one side of the tool holder (204); the motor (403) is fixedly provided on one side of the workbench (1); a threaded rod (402) is rotatably provided on the inner wall of the movable groove (401), and one end of the threaded rod (402) passes through the surface of the workbench (1) and is fixedly connected to the output end of the motor (403); The surface of the threaded rod (402) is threadedly connected with a movable block (404), and the movable block (404) is slidably arranged with the inner wall of the movable groove (401), a mounting frame (405) is fixedly arranged on the top of the movable block (404), an electric push rod (406) is fixedly arranged on the surface of the mounting frame (405), a clamping plate (407) is fixedly arranged at the telescopic end of the electric push rod (406), and the electric push rod (406) and the clamping plate (407) are both provided with two groups and are correspondingly arranged.

4. A highly safe wire rope production cutting machine according to claim 3, characterized in that: The mounting frame (405) is arranged in a U shape, and the two groups of clamping plates (407) are arranged in an arc shape.

5. A highly safe wire rope production cutting machine according to claim 4, characterized in that: The measuring assembly (5) comprises a contact plate (501), the contact plate (501) is fixedly provided on the surface of the mounting frame (405), a measuring pointer (502) is fixedly provided on one side of the mounting frame (405), and a measuring ruler (503) is fixedly provided on the top of the workbench (1).

6. A highly safe wire rope production cutting machine according to claim 5, characterized in that: One side of the abutment plate (501) is flush with one side of the measuring pointer (502), and one end of the measuring ruler (503) is flush with the position of the cutter head (203).

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