Auxiliary flywheel trimming equipment

By designing a secondary flywheel edge cutting equipment including a collection box, a soundproof box body, a fan, a vacuum pump, a dust pipe, a purification member and a fixing member, the problem that existing equipment cannot effectively protect staff is solved, and effective treatment of metal smoke, noise, Mars and strong light is achieved, which significantly improves the safety of staff.

CN222999841UActive Publication Date: 2025-06-20CHONGQING CHANGAN CLUTCH MFG
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Patent Information

Application Number
CN202422143495.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-20
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

Existing flywheel edge cutting equipment will generate metal smoke, Mars, noise and flash when used, which will not effectively protect the health of staff.

Method used

A secondary flywheel edge cutting device is designed, including a workbench, mounting assembly and machining assembly. The installation components include a collection box, a placing rack, a soundproof box body, a rotating door, light-blocking glass, a fan, a vacuum pump, a dust guide tube, a purification member and a fixing member. Through the collaborative work of these components, it is possible to absorb and process metal smoke, isolate noise, prevent Mars from splashing, and block strong light.

Benefits of technology

Effectively absorb and treat metal smoke, isolate noise, prevent Mars from splashing, and block strong light, thereby significantly improving the safety of staff and protecting their health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flywheel trimming, in particular to auxiliary flywheel trimming equipment, which is characterized in that a rotating door is opened, a flywheel is placed on a placing frame, the flywheel is clamped and fixed through a fixing component, the rotating door is closed, and the flywheel is cut and processed through a processing component; metal smoke generated by machining is sucked into the draught fan, the draught fan guides the metal smoke into the purification component through the dust guide pipe, the purification component filters and purifies the metal smoke and then discharges the metal smoke, the sound insulation box body and the rotating door isolate noise generated by machining, and meanwhile the sound insulation box body and the rotating door prevent sparks from splashing. And the machining condition is observed through the light blocking glass, the light blocking glass shields strong light generated by machining, and the influence of the strong light on workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flywheel trimming, in particular to a trimming device for a sub-flywheel. Background Art

[0002] A flywheel is a disk-shaped part with a large moment of inertia, and its function is like an energy storage device. For a four-stroke engine, it does work once every four piston strokes, that is, only the working stroke does work, while the exhaust, intake, and compression strokes all consume work. Therefore, the torque output by the crankshaft changes periodically, and the crankshaft speed is also unstable. To improve this situation, a flywheel is installed at the rear end of the crankshaft.

[0003] There are two ways to form and process a flywheel: casting and forging. If it is a cast flywheel, then a mold needs to be made and casting processing is required, which may include designing and placing cores to form the internal structure. After casting, the casting flash is removed, and the casting is sandblasted. If it is a forged flywheel, the raw material needs to be forged into a blank part close to the shape of the flywheel, and then the edge of the flywheel is trimmed and polished.

[0004] However, since the existing flywheel trimming usually uses a plasma cutting machine for cutting, the plasma cutting machine will generate metal dust, sparks, noise, and flashes during use, which cannot protect the staff. The metal dust will be inhaled by the staff into the body, the splashing sparks will scald the skin of the staff, the noise will cause the hearing of the staff to decrease, and the flashes are likely to cause irritation to the eyes of the staff, which is harmful to the health of the staff. Content of the Utility Model

[0005] The purpose of the utility model is to provide a trimming device for a sub-flywheel, which solves the problem of being unable to protect the staff.

[0006] To achieve the above object, the utility model provides a trimming device for a sub-flywheel, which comprises a workbench, a mounting assembly and a processing assembly. The mounting assembly includes a collection box, a placement rack, a sound insulation box body, a rotating door, a light-blocking glass, a blower, a dust suction hopper, a dust guide pipe, a purification component and a fixing component. The collection box is fixedly connected to the workbench and penetrates through the workbench. The placement rack is fixedly connected to the collection box and is located inside the collection box. The sound insulation box body is fixedly connected to the workbench and is located on one side of the workbench. The rotating door is rotatably connected to the sound insulation box body and is located on one side of the sound insulation box body. The light-blocking glass is fixedly connected to the rotating door and penetrates through the rotating door. The blower is fixedly connected to the workbench and is located on one side of the workbench. The dust suction hopper is communicated with the blower and is communicated with the sound insulation box body. The dust guide pipe is communicated with the blower and is located on one side of the blower. The purification component is connected to the workbench, and the fixing component is connected to the collection box. When in use, open the rotating door, place the flywheel on the placement rack, clamp and fix the flywheel through the fixing component, close the rotating door, and cut and process the flywheel through the processing assembly. During processing, start the blower. The blower makes the dust suction hopper generate suction force, inhales the metal smoke generated during processing into the blower, and the blower then guides the metal smoke into the purification component through the dust guide pipe. The purification component filters and purifies the metal smoke and then discharges it. The sound insulation box body and the rotating door isolate the noise generated during processing. At the same time, the sound insulation box body and the rotating door prevent sparks from splashing everywhere, and observe the processing situation through the light-blocking glass. The light-blocking glass blocks the strong light generated during processing and reduces the influence of the strong light on the staff, thus solving the problem that the staff cannot be protected.

[0007] Among them, the purification component includes a purification box and an exhaust pipe. The purification box is fixedly connected to the workbench and is communicated with the dust guide pipe; the exhaust pipe is communicated with the purification box and is located on one side of the purification box.

[0008] Among them, the fixing component includes a clamping cylinder and a fixing clamp block. The clamping cylinder is fixedly connected to the collection box, and the output end of the clamping cylinder penetrates through the collection box; the fixing clamp block is connected to the output end of the clamping cylinder.

[0009] Among them, the processing component includes a sliding guide rail, a first electric slider, a connecting frame, a second electric slider and a cutting member. The sliding guide rail is fixedly connected to the sound insulation box body and is located inside the sound insulation box body; the first electric slider is slidably connected to the sliding guide rail and is located on one side of the sliding guide rail; the connecting frame is fixedly connected to the first electric slider and is located on one side of the first electric slider; the second electric slider is slidably connected to the connecting frame and is located on one side of the connecting frame; the cutting member is connected to the second electric slider.

[0010] Among them, the cutting member includes a cutting machine body and a cutting head. The cutting machine body is fixedly connected to the second electric slider and is located on one side of the second electric slider; the cutting head is fixedly connected to the cutting machine body and is located on one side of the cutting machine body.

[0011] An edge trimming device for a sub - flywheel of the present utility model includes a workbench, a mounting assembly, and a processing assembly. The mounting assembly includes a collection box, a placement rack, a sound - proof box body, a rotating door, a light - blocking glass, a blower, a dust suction hopper, a dust guide pipe, a purification component, and a fixing component. The purification component includes a purification box and an exhaust pipe. The fixing component includes a clamping cylinder and a fixing clamp block. The processing assembly includes a sliding guide rail, a first electric slider, a connecting frame, a second electric slider, and a cutting component. The cutting component includes a cutting machine body and a cutting head. The collection box is fixedly connected to the workbench and penetrates through the workbench. The placement rack is fixedly connected to the collection box and is located inside the collection box. The sound - proof box body is fixedly connected to the workbench and is located on one side of the workbench. The rotating door is rotatably connected to the sound - proof box body and is located on one side of the sound - proof box body. The light - blocking glass is fixedly connected to the rotating door and penetrates through the rotating door. The blower is fixedly connected to the workbench and is located on one side of the workbench. The dust suction hopper is communicated with the blower and is communicated with the sound - proof box body. The dust guide pipe is communicated with the blower and is located on one side of the blower. The purification component is connected to the workbench, and the fixing component is connected to the collection box. When in use, open the rotating door, place the flywheel on the placement rack, clamp and fix the flywheel through the fixing component, then close the rotating door, and cut and process the flywheel through the processing assembly. The collection box collects the waste materials cut off. During processing, start the blower. The blower causes the dust suction hopper to generate suction, inhale the metal fumes generated during processing into the blower, and then the blower guides the metal fumes into the purification component through the dust guide pipe. The purification component filters and purifies the metal fumes and then discharges them. The sound - proof box body and the rotating door isolate the noise generated during processing. At the same time, the sound - proof box body and the rotating door prevent sparks from splashing everywhere, and observe the processing situation through the light - blocking glass. The light - blocking glass blocks the strong light generated during processing, reducing the impact of the strong light on the staff, thus solving the problem of being unable to protect the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0013] Figure 1 FIG. 9 is a schematic diagram of the overall structure of the edge trimming device for the sub - flywheel in the first embodiment of the present utility model.

[0014] Figure 2 FIG. 13 is a schematic diagram of the connection between the dust suction hopper and the sound - proof box body of the edge trimming device for the sub - flywheel in the first embodiment of the present utility model.

[0015] Figure 3It is a schematic diagram of the trimming equipment for the auxiliary flywheel in the second embodiment of the present utility model.

[0016] In the figure: 101 - workbench, 102 - collection box, 103 - placement rack, 104 - sound insulation box body, 105 - rotating door, 106 - light-blocking glass, 107 - fan, 108 - dust suction hopper, 109 - dust guide pipe, 110 - purification box, 111 - exhaust pipe, 112 - clamping cylinder, 113 - fixed clamping block, 201 - sliding guide rail, 202 - first electric slider, 203 - connecting frame, 204 - second electric slider, 205 - cutting machine body, 206 - cutting head. Specific implementation manner

[0017] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation to the present utility model.

[0018] The first embodiment of this application is:

[0019] Please refer to Figure 1 and Figure 2 , Figure 1 It is a schematic diagram of the overall structure of the trimming equipment for the auxiliary flywheel in the first embodiment of the present utility model. Figure 2 It is a schematic diagram of the connection between the dust suction hopper and the sound insulation box body of the trimming equipment for the auxiliary flywheel in the first embodiment of the present utility model. The trimming equipment for the auxiliary flywheel includes a workbench 101, a mounting assembly, and a processing assembly. The mounting assembly includes a collection box 102, a placement rack 103, a sound insulation box body 104, a rotating door 105, a light-blocking glass 106, a fan 107, a dust suction hopper 108, a dust guide pipe 109, a purification component, and a fixing component. The purification component includes a purification box 110 and an exhaust pipe 111. The fixing component includes a clamping cylinder 112 and a fixed clamping block 113. The problem of being unable to protect the staff is solved by the foregoing solution.

[0020] For this specific embodiment, during use, open the rotating door 105, place the flywheel on the placement rack 103, clamp and fix the flywheel through the fixing member, close the rotating door 105, and cut and process the flywheel through the processing component. The collection box 102 collects the waste cut off. During processing, start the fan 107. The fan 107 causes the dust suction hopper 108 to generate suction, sucks the metal smoke generated during processing into the fan 107, and the fan 107 then introduces the metal smoke into the purification member through the dust guide pipe 109. The purification member filters and purifies the metal smoke and then discharges it. The sound insulation box body 104 and the rotating door 105 isolate the noise generated during processing. At the same time, the sound insulation box body 104 and the rotating door 105 prevent sparks from splashing everywhere, and observe the processing situation through the light-blocking glass 106. The light-blocking glass 106 blocks the strong light generated during processing, reducing the impact of the strong light on the staff, thus solving the problem of being unable to protect the staff.

[0021] Among them, the collection box 102 is fixedly connected to the workbench 101 and penetrates through the workbench 101. The placement rack 103 is fixedly connected to the collection box 102 and is located inside the collection box 102. The sound insulation box body 104 is fixedly connected to the workbench 101 and is located on one side of the workbench 101. The rotating door 105 is rotatably connected to the sound insulation box body 104 and is located on one side of the sound insulation box body 104. The light-blocking glass 106 is fixedly connected to the rotating door 105 and penetrates through the rotating door 105. The fan 107 is fixedly connected to the workbench 101 and is located on one side of the workbench 101. The dust suction hopper 108 is communicated with the fan 107 and is communicated with the sound insulation box body 104. The dust guide pipe 109 is communicated with the fan 107 and is located on one side of the fan 107. The purification component is connected to the workbench 101, and the fixing component is connected to the collection box 102. The collection box 102 penetrates through the workbench 101. The placement rack 103 is located inside the collection box 102. The sound insulation box body 104 is located above the workbench 101. The rotating door 105 is located on one side of the sound insulation box body 104. The light-blocking glass 106 penetrates through the rotating door 105. The fan 107 is located on the upper side of the workbench 101. The dust suction hopper 108 is located on the side of the sound insulation box body 104 away from the rotating door 105. The dust guide pipe 109 is located on the side of the fan 107 away from the dust suction hopper 108. During use, open the rotating door 105, place the flywheel on the placement rack 103, and clamp and fix the flywheel through the fixing component. After closing the rotating door 105, cut and process the flywheel through the processing component. The collection box 102 collects the waste materials cut off. During processing, start the fan 107. The fan 107 causes the dust suction hopper 108 to generate suction, sucks the metal smoke generated during processing into the fan 107, and the fan 107 then guides the metal smoke into the purification component through the dust guide pipe 109. The purification component filters and purifies the metal smoke and then discharges it. The sound insulation box body 104 and the rotating door 105 isolate the noise generated during processing. At the same time, the sound insulation box body 104 and the rotating door 105 prevent sparks from splashing everywhere, and observe the processing situation through the light-blocking glass 106. The light-blocking glass 106 blocks the strong light generated during processing, reducing the impact of the strong light on the staff, thus solving the problem of being unable to protect the staff.

[0022] Secondly, the purification box 110 is fixedly connected to the workbench 101 and communicated with the dust guide pipe 109; the exhaust pipe 111 is communicated with the purification box 110 and is located on one side of the purification box 110. The mixing box is located above the workbench 101. The exhaust pipe 111 is located on the side of the purification box 110 away from the dust guide pipe 109. The fan 107 introduces the metal smoke into the purification box 110 through the dust guide pipe 109, and the purification box 110 filters and purifies the metal smoke and then discharges it through the exhaust pipe 111.

[0023] Then, the clamping cylinder 112 is fixedly connected to the collection box 102, and the output end of the clamping cylinder 112 penetrates through the collection box 102; the fixed clamping block 113 is connected to the output end of the clamping cylinder 112. The clamping cylinder 112 is located outside the collection box 102, and the fixed clamping block 113 is located above the placement rack 103. When the clamping cylinder 112 is started, the clamping cylinder 112 drives the fixed clamping block 113 to move, and the fixed clamping block 113 fixedly clamps the flywheel.

[0024] When using the auxiliary flywheel trimming device of this embodiment, during use, open the rotating door 105, place the flywheel on the placement rack 103, start the clamping cylinder 112, the clamping cylinder 112 drives the fixed clamping block 113 to move, and the fixed clamping block 113 fixedly clamps the flywheel. Then close the rotating door 105, and perform cutting processing on the flywheel through the processing component. The collection box 102 collects the cut waste. During processing, start the fan 107. The fan 107 causes the dust suction hopper 108 to generate suction, sucks the metal smoke generated during processing into the fan 107, and the fan 107 introduces the metal smoke into the purification box 110 through the dust guide pipe 109. The purification box 110 filters and purifies the metal smoke and then discharges it through the exhaust pipe 111. The sound insulation box body 104 and the rotating door 105 isolate the noise generated during processing. At the same time, the sound insulation box body 104 and the rotating door 105 prevent sparks from splashing, and observe the processing situation through the light-blocking glass 106. The light-blocking glass 106 blocks the strong light generated during processing, reducing the impact of the strong light on the staff, thus solving the problem of being unable to protect the staff.

[0025] The second embodiment of this application is as follows:

[0026] Please refer to Figure 3 , Figure 3It is a schematic diagram of the trimming equipment for the auxiliary flywheel in the second embodiment of the present utility model. On the basis of the first embodiment, the trimming equipment for the auxiliary flywheel in this embodiment further includes that the processing assembly includes a sliding guide rail 201, a first electric slider 202, a connecting frame 203, a second electric slider 204 and a cutting member, and the cutting member includes a cutting machine body 205 and a cutting head 206.

[0027] For this specific embodiment, the first electric slider 202 slides on the sliding guide rail 201, the first electric slider 202 drives the connecting frame 203 and the cutting member to move in the X-axis direction, the second electric slider 204 slides on the connecting frame 203, and the second electric slider 204 drives the cutting member to move in the Y-axis direction to adjust the position of the cutting member, and the cutting member performs cutting processing on the flywheel.

[0028] Among them, the sliding guide rail 201 is fixedly connected to the sound insulation box body 104 and is located inside the sound insulation box body 104; the first electric slider 202 is slidably connected to the sliding guide rail 201 and is located on one side of the sliding guide rail 201; the connecting frame 203 is fixedly connected to the first electric slider 202 and is located on one side of the first electric slider 202; the second electric slider 204 is slidably connected to the connecting frame 203 and is located on one side of the connecting frame 203; the cutting member is connected to the second electric slider 204. The sliding guide rail 201 is located under the top plate of the sound insulation box body 104, the first electric slider 202 is located under the sliding guide rail 201, the connecting frame 203 is located under the first electric slider 202, and the second electric slider 204 is located under the connecting frame 203. The first electric slider 202 slides on the sliding guide rail 201, the first electric slider 202 drives the connecting frame 203 and the cutting member to move in the X-axis direction, the second electric slider 204 slides on the connecting frame 203, and the second electric slider 204 drives the cutting member to move in the Y-axis direction to adjust the position of the cutting member, and the cutting member performs cutting processing on the flywheel.

[0029] Secondly, the cutting machine body 205 is fixedly connected to the second electric slider 204 and is located on one side of the second electric slider 204; the cutting head 206 is fixedly connected to the cutting machine body 205 and is located on one side of the cutting machine body 205. The cutting machine body 205 is located under the second electric slider 204, and the cutting head 206 is located under the cutting machine body 205. The cutting machine body 205 makes the cutting head 206 spray out a high-temperature plasma arc to cut the flywheel.

[0030] When using the trimming equipment for the auxiliary flywheel of this embodiment, the first electric slider 202 slides on the sliding guide rail 201, and the first electric slider 202 drives the connecting frame 203 and the cutting machine body 205 to move in the X-axis direction. The second electric slider 204 slides on the connecting frame 203, and the second electric slider 204 drives the cutting machine body 205 to move in the Y-axis direction to adjust the position of the cutting machine body 205. The cutting machine body 205 makes the cutting head 206 spray a high-temperature plasma arc to cut the flywheel.

[0031] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. A secondary flywheel trimming device, comprising a workbench and a processing assembly, characterized in that: Also included are mounting components; The installation assembly includes a collecting box, a placing rack, a soundproof box, a revolving door, a light shielding glass, a fan, a dust hopper, a dust guide pipe, a purification component and a fixing component. The collecting box is fixedly connected to the workbench and passes through the workbench. The placing rack is fixedly connected to the collecting box and is located inside the collecting box. The soundproof box is fixedly connected to the workbench and is located on one side of the workbench. The revolving door is rotatably connected to the soundproof box and is located on one side of the soundproof box. The light shielding glass is fixedly connected to the revolving door and passes through the revolving door. The fan is fixedly connected to the workbench and is located on one side of the workbench. The dust hopper is connected to the fan and is connected to the soundproof box. The dust guide pipe is connected to the fan and is located on one side of the fan. The purification component is connected to the workbench. The fixing component is connected to the collecting box.

2. The auxiliary flywheel trimming device according to claim 1, characterized in that: The purification component includes a purification box and an exhaust pipe. The purification box is fixedly connected to the workbench and communicated with the dust guide pipe; the exhaust pipe is communicated with the purification box and is located at one side of the purification box.

3. The auxiliary flywheel trimming device according to claim 1, characterized in that: The fixing component comprises a clamping cylinder and a fixing clamping block. The clamping cylinder is fixedly connected to the collecting box, and the output end of the clamping cylinder penetrates the collecting box; the fixing clamping block is connected to the output end of the clamping cylinder.

4. The auxiliary flywheel trimming device according to claim 1, characterized in that: The processing assembly includes a sliding guide rail, a first electric slider, a connecting frame, a second electric slider and a cutting member. The sliding guide rail is fixedly connected to the sound insulation box and is located inside the sound insulation box; the first electric slider is slidably connected to the sliding guide rail and is located on one side of the sliding guide rail; the connecting frame is fixedly connected to the first electric slider and is located on one side of the first electric slider; the second electric slider is slidably connected to the connecting frame and is located on one side of the connecting frame; the cutting member is connected to the second electric slider.

5. The auxiliary flywheel trimming device according to claim 4, characterized in that: The cutting member includes a cutting machine body and a cutting head. The cutting machine body is fixedly connected to the second electric slider and is located on one side of the second electric slider. The cutting head is fixedly connected to the cutting machine body and is located on one side of the cutting machine body.