Single-edge cutter assembly for cutting sample strip of conveying belt
By designing a single-edge cutter assembly for conveyor belts, combined with the automatic cutting technology of rocker arm cutting machine, the problems of low manual cutting efficiency and poor quality in the prior art are solved, and efficient and automated conveyor belt cutting is achieved.
Patent Information
- Application Number
- CN202421693452.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the prior art, the cutting of the conveyor belt mainly relies on manual operations, resulting in poor cutting quality, long working time and high labor intensity, and lack of special cutting tools.
A single-edged cutting knife assembly for conveyor belt cutting splines is designed, including a pressure-bearing plate, a cutting tool and a cutting knife assistance device, which can be used in conjunction with a rocker-arm cutting machine to achieve automatic cutting.
Through automated cutting, the efficiency and quality of conveyor belt cutting is improved, the time and labor intensity of manual operation are reduced, and the rapid disassembly and assembly and replacement of cutting tools are facilitated.
Smart Images

Figure CN223000716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a single-edge cutter assembly for cutting conveyor belt sample strips, belonging to the technical field of cutting conveyor belt test sample strips. Background Art
[0002] The adhesion strength between the conveyor belt cover layer and the core, between the core layers, and the burning performance of the flame-retardant conveyor belt with an alcohol blowtorch are important indicators of the conveyor belt, and are items that need to be detected for each batch of conveyor belts. The width of the test sample strip is 25 mm. Therefore, it is necessary to cut the conveyor belt to obtain sample strips for the alcohol blowtorch burning experiment and the adhesion strength test, and then conduct the detection. Currently, there is no special cutter for such sample strips on the market.
[0003] After retrieval, the patent application with the patent number CN202321086665.X discloses a rubber product adhesion strength detection device. It includes a base, the upper surface of the base is fixedly connected with a main body, the inside of the main body is hollow, the inside of the base is hollow, a heating rod is arranged inside the base, the upper surface inside the main body is fixedly connected with a first fixed pipe communicating with its inside, one end of the first fixed pipe away from the main body is provided with a fan, the fan is fixedly connected with the upper surface of the main body, and the air suction end of the fan is fixedly connected with the first fixed pipe and communicates with its inside. In this rubber product adhesion strength detection device, the temperature sensor transmits the temperature signal to the controller, and the controller controls the heating rod to stop heating, and brings the cold air inside the main body into the base for heating, thereby realizing the circulation of the air inside the main body and the base, and then can adjust the temperature environment inside the main body, thereby increasing the practicability of the device.
[0004] Although the above patent can realize the function of detecting the adhesion strength of rubber products, the current technology has incomplete considerations and has the following drawbacks: cutting the tape, but currently all adopt manual operations, with artificial positioning, scribing, and cutting, resulting in poor cutting quality, long working hours, and high labor intensity.
[0005] To solve one of the above problems, there is an urgent need for a single-edge cutter assembly for cutting conveyor belt sample strips. Content of the Utility Model
[0006] Based on the above deficiencies in the prior art, the technical problem to be solved by the utility model is: how to cooperate with the existing rocker-type cutting machine to cut the conveyor belt into sample strips for the alcohol blowtorch burning experiment and the adhesion strength test, and for this purpose, a single-edge cutter assembly for cutting conveyor belt sample strips is provided.
[0007] The single-edge cutter assembly for cutting sample strips of the conveyor belt of the utility model is characterized in that it includes a bearing plate, a cutting tool perpendicular to the bearing plate is arranged on the lower surface of the bearing plate, the bearing plate is consistent with the length direction of the cutting tool, and the cutting tool is detachably connected to the bearing plate through a fixing clamp, and a cutter assisting device is installed on one side of the bearing plate.
[0008] In cooperation with the existing rocker-type cutting machine, sample strips for alcohol blowtorch combustion experiments and bonding strength tests are cut out from the conveyor belt. The cutting steps are as follows: first, draw the position to be cut on the large conveyor belt, then place the conveyor belt to be cut on the workbench of the rocker-type cutting machine, and then align the cutting tool of this device with the marking line at the position to be cut. The cutter assisting device solves the problem that the cutting tool cannot stand alone. After turning on the rocker-type cutting machine, use the pressing mechanism on the rocker to apply pressure to the upper surface of the bearing plate, and the cutting tool cuts the conveyor belt. Finally, use the cutting tool to cut out sample strips for alcohol blowtorch combustion experiments and bonding strength tests on the large conveyor belt.
[0009] Preferably, the fixing clamp includes a front clamping plate fixedly connected to the bearing plate and a clamping and pushing member. The front clamping plate is arranged along the length direction of the bearing plate. The clamping and pushing member pushes the cutting tool to be close to the front clamping plate and then fits and abuts against each other, so that the clamping and pushing member and the front clamping plate cooperate to clamp the cutting tool.
[0010] The structure is simple and the processing is convenient. It can complete the rapid disassembly and assembly of the cutting tool, which is convenient for replacing the cutting tool.
[0011] Preferably, the front clamping plate is welded to the lower surface of the bearing plate, and there is a reinforcing rib between the bearing plate and the front clamping plate. The clamping and pushing member is arranged in multiple groups along the length direction of the bearing plate, including a rear vertical plate vertically connected to the bearing plate. A through hole A for the tightening bolt to pass through is opened on the rear vertical plate, and a connecting nut coaxial with the through hole A is opened on the rear vertical plate. The tightening bolt is threadedly connected with the connecting nut and abuts against the side wall of the cutting tool after passing through the through hole A.
[0012] The bearing capacity of the front clamping plate is improved through the reinforcing rib. The tightening bolt is threadedly connected with the connecting nut and abuts against the side wall of the cutting tool after passing through the through hole A. The cutting tool is pushed to be close to the front clamping plate and then fits and abuts against each other, so that the tightening bolt and the front clamping plate cooperate to clamp the cutting tool, and the relative fixation between the bearing plate and the cutting tool is completed, and the rapid disassembly and assembly of the cutting tool can be completed.
[0013] Preferably, the bearing plate is a rectangular plate structure. The cutter assisting device includes a first frame plate and a second frame plate that are parallel to each other. One end of each of the first frame plate and the second frame plate is welded to the first side edge of the bearing plate. The other ends of the first frame plate and the second frame plate are respectively connected to both ends of the third frame plate. The bearing plate, the first frame plate, the second frame plate, and the third frame plate form a stable rectangular frame structure. First support springs and second support springs are respectively installed on the lower surfaces at both ends of the third frame plate.
[0014] The bearing plate, the first frame plate, the second frame plate, and the third frame plate can form a stable rectangular frame structure, and the first support spring and the second support spring are used to provide support. This can not only solve the problem that the cutting tool cannot stand alone, but also when the bearing plate is pressed and pushes the cutting tool downward, the first support spring and the second support spring can also be compressed accordingly, to a certain extent, avoiding the skew of the bearing plate and the cutting tool, resulting in an uneven cutting surface of the spline and affecting the later test results.
[0015] Preferably, the bearing plate, the first frame plate, the second frame plate, and the third frame plate are arranged coplanarly.
[0016] Preferably, when the first support spring and the second support spring are in the free state, they are arranged at the same height as the cutting tool to maintain the vertical arrangement of the cutting tool. The spring being in the free state means that the spring is not subjected to any external force, that is, the state where the spring is neither compressed nor stretched.
[0017] Preferably, the cutting tool is placed on the surface of the conveyor belt for cutting the conveyor belt. The cutting edge of the cutting tool is an inclined cutting edge, which is beneficial to the cutting of the spline.
[0018] Compared with the prior art, the present utility model has the following beneficial effects:
[0019] For the single-edge cutter assembly for cutting sample strips of the conveyor belt of the present utility model, the cutter assisting device solves the problem that the cutting tool cannot stand alone. After starting the rocker-type cutting machine, the pressing mechanism on the rocker is used to apply pressure to the upper surface of the bearing plate, and the cutting tool cuts the conveyor belt. By cooperating with the existing rocker-type cutting machine, the conveyor belt is cut into sample strips for the alcohol burner combustion experiment and the bonding strength test.
[0020] For the single-edge cutter assembly for cutting sample strips of the conveyor belt of the present utility model, the clamping and pushing member pushes the cutting tool to approach the front clamping plate and then fits and presses tightly against each other, so that the clamping and pushing member and the front clamping plate cooperate to clamp the cutting tool. The structure is simple and the processing is convenient, and the rapid disassembly and assembly of the cutting tool can be completed, which is convenient for replacing the cutting tool.
[0021] For the single-edge cutter assembly for cutting sample strips of the conveyor belt of the present utility model, the bearing plate, the first frame plate, the second side frame plate and the third side frame plate can form a stable rectangular frame structure, and are supported by the first support spring and the second support spring. This can not only solve the problem that the cutting tool cannot stand alone, but also when the bearing plate is pressed and pushes the cutting tool downward, the first support spring and the second support spring can also be compressed accordingly, to a certain extent, preventing the bearing plate and the cutting tool from being skewed, resulting in an uneven cutting surface of the sample strip and affecting the later test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0023] Figure 1 Structural schematic of the present utility model Figure 1 ;
[0024] Figure 2 Structural schematic of the present utility model Figure 2 ;
[0025] Figure 3 Structural schematic of the bearing plate and the cutting tool Figure 1 ;
[0026] Figure 4 Structural schematic of the bearing plate and the cutting tool Figure 2 ;
[0027] Figure 5 Structural schematic of the bearing plate and the cutting tool Figure 3 ;
[0028] In the figure: 1. Bearing plate; 2. Cutting tool; 3. Fixed fixture; 3.1. Front clamping plate; 3.2. Tightening bolt; 3.3. Reinforcing rib; 3.4. Rear vertical plate; 3.5. Connecting nut; 4. First frame plate; 5. Second side frame plate; 6. Third side frame plate; 7. First support spring; 8. Second support spring; 9. Rubber protection seat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following further describes the present utility model with reference to the drawings: The following further illustrates the present utility model through specific embodiments, but the present utility model is not limited thereto. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present utility model.
[0030] Example 1, as Figure 1-2As shown in the figure, the single-edge cutting tool assembly for cutting sample strips of a conveyor belt includes a bearing plate 1. A cutting tool 2 perpendicular to the bearing plate 1 is provided on the lower surface of the bearing plate 1. The bearing plate 1 is in the same length direction as the cutting tool 2, and the cutting tool 2 is detachably connected to the bearing plate 1 through a fixing fixture 3. A cutting tool assisting device is installed on one side of the bearing plate 1.
[0031] In cooperation with the existing rocker-type cutting machine, sample strips for alcohol blowtorch combustion experiments and bonding strength tests are cut out from the conveyor belt. The cutting steps are as follows: First, draw the position to be cut on the large conveyor belt, then place the conveyor belt to be cut on the workbench of the rocker-type cutting machine. Secondly, align the cutting tool 2 of this device with the marking line at the position to be cut. The cutting tool assisting device solves the problem that the cutting tool 2 cannot stand alone. After starting the rocker-type cutting machine, use the downward pressing mechanism on the rocker to apply pressure to the upper surface of the bearing plate 1, and the cutting tool 2 cuts the conveyor belt. Finally, use the cutting tool 2 to cut out sample strips for alcohol blowtorch combustion experiments and bonding strength tests on the large conveyor belt.
[0032] The swing-arm cutting machine can also be called a rocker-type cutting machine, which is a type of cutting machine. It is used in industry for the forming and cutting of one or several layers of leather, plastic, canvas, nylon, fiber, cardboard and various synthetic materials. It is the first choice for cutting small areas of genuine leather. Its advantages are that the rocker-type cutting head has the best line of sight during operation, the most convenient material selection, and sufficient pressure, and it can handle any soft material, making it very suitable for cutting small areas of non-metallic materials.
[0033] Example 2, as Figure 1-2 As shown in the figure, the single-edge cutting tool assembly for cutting sample strips of a conveyor belt includes a bearing plate 1. A cutting tool 2 perpendicular to the bearing plate 1 is provided on the lower surface of the bearing plate 1. The bearing plate 1 is in the same length direction as the cutting tool 2, and the cutting tool 2 is detachably connected to the bearing plate 1 through a fixing fixture 3. A cutting tool assisting device is installed on one side of the bearing plate 1.
[0034] Furthermore, referring to Figure 3-5 , the fixing fixture 3 includes a front clamping plate 3.1 fixedly connected to the bearing plate 1 and a clamping and pushing member. The front clamping plate 3.1 is arranged along the length direction of the bearing plate 1. The clamping and pushing member pushes the cutting tool 2 to approach the front clamping plate 3.1 and then fits and presses tightly against each other, so that the clamping and pushing member and the front clamping plate 3.1 cooperate to clamp the cutting tool 2.
[0035] The structure is simple and the processing is convenient. It can complete the rapid disassembly and assembly of the cutting tool 2, which is convenient for replacing the cutting tool 2.
[0036] Further, the front clamping plate 3.1 is welded to the lower surface of the bearing plate 1, and there is a reinforcing rib 3.3 between the bearing plate 1 and the front clamping plate 3.1. A plurality of groups of clamping and pushing members are arranged along the length direction of the bearing plate 1, including a rear vertical plate 3.4 vertically connected to the bearing plate 1. A through hole A for the tightening bolt 3.2 to pass through is provided on the rear vertical plate 3.4, and a connecting nut 3.5 coaxial with the through hole A is provided on the rear vertical plate 3.4. The tightening bolt 3.2 is threadedly connected to the connecting nut 3.5 and abuts against the side wall of the cutting tool 2 after passing through the through hole A.
[0037] The bearing capacity of the front clamping plate 3.1 is improved by the reinforcing rib 3.3. The tightening bolt 3.2 is threadedly connected to the connecting nut 3.5 and abuts against the side wall of the cutting tool 2 after passing through the through hole A. The cutting tool 2 is pushed to be close to the front clamping plate 3.1 and then they are mutually abutted and tightened, so that the tightening bolt 3.2 and the front clamping plate 3.1 cooperate to clamp the cutting tool 2, and the relative fixation between the bearing plate 1 and the cutting tool 2 is completed, and the rapid disassembly and assembly of the cutting tool 2 can be completed.
[0038] Further, the bearing plate 1 is in a rectangular plate-like structure. The cutter assisting device includes a first frame plate 4 and a second frame plate 5 which are parallel to each other. One ends of the first frame plate 4 and the second frame plate 5 are both welded to the first side edge of the bearing plate 1, and the other ends of the first frame plate 4 and the second frame plate 5 are respectively connected to both ends of a third frame plate 6. The bearing plate 1, the first frame plate 4, the second frame plate 5 and the third frame plate 6 form a stable rectangular frame structure, and the first support spring 7 and the second support spring 8 are respectively installed on the lower surfaces of both ends of the third frame plate 6.
[0039] The bearing plate 1, the first frame plate 4, the second frame plate 5 and the third frame plate 6 can form a stable rectangular frame structure, and the support is provided by the first support spring 7 and the second support spring 8. It can not only solve the problem that the cutting tool 2 cannot stand alone, but also when the bearing plate 1 is pressed and pushes the cutting tool 2 to move downward, the first support spring 7 and the second support spring 8 can also be compressed accordingly, to a certain extent, avoiding the skew of the bearing plate 1 and the cutting tool 2, resulting in an uneven cutting surface of the spline and affecting the later test results.
[0040] Further, the bearing plate 1, the first frame plate 4, the second frame plate 5 and the third frame plate 6 are arranged in the same plane.
[0041] Further, when the first support spring 7 and the second support spring 8 are in the free state, they are arranged at the same height as the cutting tool 2. The spring being in the free state means that the spring is not affected by any external force, that is, the state where the spring is neither compressed nor stretched.
[0042] Further, the cutting tool 2 is placed on the surface of the conveyor belt for cutting the conveyor belt, and the cutting edge of the cutting tool 2 is an inclined cutting edge, which is beneficial to the cutting of the spline.
[0043] A rubber protection seat 9 is sleeved on the bottom of the first support spring 7 and the second support spring 8 respectively, so as to prevent the bottom ends of the second support spring 8 and the first support spring 7 from scratching other components.
[0044] For the single-edge cutter assembly for cutting sample strips of the conveyor belt of the present utility model, the cutter assisting device solves the problem that the cutting tool cannot stand alone. After starting the rocker-type cutting machine, the pressing mechanism on the rocker is used to apply pressure to the upper surface of the bearing plate, and the cutting tool cuts the conveyor belt. By cooperating with the existing rocker-type cutting machine, sample strips for alcohol blowtorch combustion experiments and bonding strength tests are cut from the conveyor belt.
[0045] For the single-edge cutter assembly for cutting sample strips of the conveyor belt of the present utility model, the clamping and pushing member pushes the cutting tool to approach the front clamping plate and then fits and presses against each other, so that the clamping and pushing member and the front clamping plate cooperate to clamp the cutting tool. The structure is simple and the processing is convenient. The rapid disassembly and assembly of the cutting tool can be completed, which is convenient for replacing the cutting tool.
[0046] For the single-edge cutter assembly for cutting sample strips of the conveyor belt of the present utility model, the bearing plate, the first frame plate, the second side frame plate and the third side frame plate can form a stable rectangular frame structure, and the first support spring and the second support spring are used for support. It can not only solve the problem that the cutting tool cannot stand alone, but also when the bearing plate is pressed and pushes the cutting tool to move downward, the first support spring and the second support spring can also be compressed accordingly, to a certain extent, preventing the bearing plate and the cutting tool from being skewed, resulting in an uneven cutting surface of the sample strip and affecting the later test results.
[0047] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
[0048] The parts not detailed in the present invention are all well-known technologies to those skilled in the art of this technology.
Claims
1. A single-edged cutting knife assembly for cutting strips of conveyor belts, characterized in that: It comprises a pressure plate (1), the lower surface of which is provided with a cutting tool (2) perpendicular to the pressure plate (1), the length direction of the pressure plate (1) and the cutting tool (2) are consistent, and the cutting tool (2) is detachably connected to the pressure plate (1) via a fixing fixture (3), and a cutting tool assisting device is installed on one side of the pressure plate (1).
2. The single-edged cutter assembly for cutting strips of conveyor belt according to claim 1, characterized in that: The fixing clamp (3) comprises a front clamp (3.1) fixedly connected to the pressure plate (1) and a clamping pusher, wherein the front clamp (3.1) is arranged along the length direction of the pressure plate (1), and the clamping pusher pushes the cutting tool (2) close to the front clamp (3.1) and then fits tightly against each other, so that the clamping pusher cooperates with the front clamp (3.1) to clamp the cutting tool (2).
3. The single-edged cutter assembly for cutting strips of conveyor belt according to claim 2, characterized in that: The front clamping plate (3.1) is welded to the lower surface of the pressure plate (1), and a reinforcing rib (3.3) is provided between the pressure plate (1) and the front clamping plate (3.1). The clamping pusher is provided in multiple groups along the length direction of the pressure plate (1), including a rear vertical plate (3.4) vertically connected to the pressure plate (1), the rear vertical plate (3.4) is provided with a through hole A for a tightening bolt (3.2) to pass through, the rear vertical plate (3.4) is provided with a connecting nut (3.5) coaxial with the through hole A, the tightening bolt (3.2) is threadedly connected to the connecting nut (3.5), and after passing through the through hole A, it abuts against the side wall of the cutting tool (2).
4. The single-edged cutter assembly for cutting strips of conveyor belt according to claim 3, characterized in that: The pressure plate (1) is a rectangular plate-shaped structure, and the cutter assisting device comprises a first plate frame plate (4) and a second frame plate (5) which are parallel to each other, one end of each of the first plate frame plate (4) and the second frame plate (5) are welded to a first side edge of the pressure plate (1), and the other ends of each of the first plate frame plate (4) and the second frame plate (5) are respectively connected to two ends of a third frame plate (6), and the pressure plate (1), the first plate frame plate (4), the second frame plate (5) and the third frame plate (6) form a stable rectangular frame structure, and the lower surfaces of the two ends of the third frame plate (6) are respectively provided with a first support spring (7) and a second support spring (8).
5. The single-edged cutter assembly for cutting strips of conveyor belt according to claim 4, characterized in that: The pressure-bearing plate (1), the first plate frame plate (4), the second side frame plate (5) and the third side frame plate (6) are arranged on the same plane.
6. The single-edged cutter assembly for cutting strips of conveyor belt according to claim 5, characterized in that: When the first support spring (7) and the second support spring (8) are in a free state, they are arranged at the same height as the cutting tool (2). The spring being in a free state means that the spring is not subjected to any external force, that is, the spring is neither compressed nor stretched.
7. The single-edged cutter assembly for cutting strips of conveyor belt according to claim 6, characterized in that: The cutting tool (2) is placed on the surface of the conveyor belt and is used to cut the conveyor belt. The cutting edge of the cutting tool (2) is a bevel cutting edge.
Citation Information
Patent Citations
Rubber product bonding strength detection equipment
CN220019335U