Positioning device for embedding I-shaped iron
By designing the positioning device for I-iron buried, the high-precision positioning of the I-iron main body is achieved by using the cooperation of airbags and bumps, the problems of low production efficiency and low product quality caused by artificial material disassembly are solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422221734.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing I-shaped iron buried technology, artificial material disassembly leads to low production efficiency and low accuracy, which can easily cause I-shaped iron damage and reduce product quality.
A positioning device for buried I-iron is designed, including two positioning mechanisms and a hoisting mechanism. Through the cooperation of the airbag and the bump, high-precision positioning and fixing of the I-iron main body is achieved.
It realizes high-precision positioning of I-shaped iron, improves production efficiency, reduces the possibility of I-shaped iron damage, and improves product quality.
Smart Images

Figure CN223000964U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of I-beam embedding, and particularly relates to a positioning device for I-beam embedding. Background Technique
[0002] In the textile field, fabrics are usually woven from warp and weft. On a loom, the warp is alternately divided into upper and lower layers to form an opening for the weft to pass through. After the weft is introduced into the opening, the two layers of warp alternate up and down according to the fabric weaving method to form a new warp opening. Repeating this process completes the fabric weaving process. The formation of the warp opening is achieved through the opening device assembly of a jacquard machine, and the solenoid valve assembly is an important part of the opening device assembly. The solenoid valve assembly includes a large number of the same kind of pulley bodies. Therefore, the production of this pulley body is particularly important. The pulley body includes a lower bracket, an upper bracket, two pulleys, a vertical hook, and a quick connection. Among them, the I-beam is an important component inside the bracket. During the production of the bracket, the I-beam needs to be embedded into the mold.
[0003] At present, most of the I-beam embedding on the market uses manual material placement and then conveys and processes it. During the process of conveying and placing multiple I-beams, it will greatly increase the labor expenditure of personnel, resulting in low production efficiency. At the same time, during the manual material placement process, some I-beams will be damaged, and the accuracy of manual material placement is relatively low, which is likely to reduce the production quality of products. Therefore, we propose a positioning device for I-beam embedding. Content of the Utility Model
[0004] To solve the problems mentioned in the above background technique, that is, using manual material placement and then conveying and processing it. During the process of conveying and placing multiple I-beams, it will greatly increase the labor expenditure of personnel, resulting in low production efficiency. At the same time, during the manual material placement process, some I-beams will be damaged, and the accuracy of manual material placement is relatively low, which is likely to reduce the production quality of products. The utility model provides a positioning device for I-beam embedding.
[0005] To achieve the above object, the utility model provides the following technical solution: A positioning device for I-beam embedding, including two positioning mechanisms. A jacking mechanism is arranged below the two positioning mechanisms, and a main body mechanism is arranged on the jacking mechanism;
[0006] The positioning mechanism includes a first cylinder. A connecting plate is slidably connected to the first cylinder. Four first convex blocks are fixedly connected to the connecting plate. Air bags are fixedly connected to one sides of the four first convex blocks away from the first cylinder. Four inclined plates are fixedly connected to the connecting plate. A sliding plate is slidably connected below the inclined plates. An inclined groove is formed at the top of the sliding plate. A second convex block is fixedly connected to the sliding plate.
[0007] Preferably, an airbag is fixedly connected to the second bump. The four slide plates and the inclined plate are respectively located on the right side of the four first bumps. There are two connecting plates, and the two connecting plates are fixedly connected by the inclined plate. The inclined plate is slidably connected with the inclined groove.
[0008] Preferably, the lifting mechanism includes a support plate. A second cylinder is fixedly connected to the top of the support plate. A telescopic rod is slidably connected to the second cylinder. The top of the telescopic rod is fixedly connected with a moving plate. Four lifting plates are fixedly connected to the top of the moving plate. A motor is fixedly connected to the top of the support plate. A turntable is rotatably connected to the top of the motor. A lifting groove is formed in the bottom of the turntable. A positioning base is fixedly connected to the top of the turntable. A chute is formed in the top of the positioning base. Eight grooves are formed in the bottom of the positioning base. A plurality of first baffles are fixedly connected to the top of the positioning base. A plurality of second baffles are fixedly connected to the top of the positioning base. A top cover is fixedly connected to the top of the positioning base. Eight positioning grooves are formed in the top cover. An I-beam main body is arranged on the positioning base. A suction component is arranged above the I-beam main body. The suction component is slidably connected with the four-axis manipulator.
[0009] Preferably, the size of the lifting groove is adapted to the size of the moving plate, and the moving plate is clamped with the lifting groove. The size of the groove is adapted to the size of the lifting plate, and the lifting plate penetrates through the groove and extends above the positioning base. The I-beam main body is located above the groove and inside the positioning groove.
[0010] Preferably, the second baffle is located on the left side of the second bump, and the first baffle is located on the side of the first bump away from the first cylinder. The two connecting plates and a plurality of slide plates are all slidably connected with the chute. The first cylinder is located on the side of the positioning base away from the first baffle.
[0011] Preferably, the main body mechanism includes a closed I-frame. A flexible vibrating disk is arranged on the side of the closed I-frame. A blanking production line is arranged on the closed I-frame.
[0012] Preferably, the turntable is located on the side of the flexible vibrating disk close to the blanking production line, and the four-axis manipulator is located between the flexible vibrating disk and the blanking production line.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] The utility model facilitates the positioning of the I-beam body by arranging the first bump and the second bump. The connecting plate moves inside the sliding groove towards the direction close to the I-beam body through the first air cylinder, driving the air bag on the first bump to abut against one end of the I-beam body far from the first baffle. At the same time, when the connecting plate moves, it will drive the inclined plate to move away from the first air cylinder and slide with the inclined groove on the sliding plate. Thus, the inclined surface on the inclined plate applies a leftward stress to the sliding plate, causing the sliding plate to move inside the sliding groove towards the direction close to the I-beam body, driving the air bag on the second bump to abut against one side of the I-beam body far from the second baffle. The I-beam body is squeezed by the two air bags on the first bump and the second bump, facilitating the fixing of the I-beam body between the second baffle, the first baffle and the two air bags, achieving the positioning effect. The two air bags can automatically adjust their expansion degree according to the shape and size of the I-beam body, closely fit the surface of the I-beam body, and provide uniform supporting force, thereby realizing high-precision positioning. Moreover, the air bag has good deformation ability, can adapt to I-beam bodies of different specifications and sizes, and can also avoid the influence of small errors or burrs during the production of the I-beam body on the positioning through the deformation of the air bag. At the same time, it can also avoid the situation of abrasion to the I-beam body during the positioning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the utility model;
[0016] Figure 2 is a schematic top view structural diagram of the lifting mechanism of the utility model;
[0017] Figure 3 is a schematic bottom view structural diagram of the lifting mechanism of the utility model;
[0018] Figure 4 is a schematic diagram of the structural relationship and cooperation between the connecting plate and the top cover of the utility model;
[0019] Figure 5 is a schematic diagram of the structural relationship and cooperation between the sliding plate and the sliding groove of the utility model;
[0020] Figure 6 is a schematic diagram of the structural relationship and cooperation between the inclined plate and the inclined groove of the utility model.
[0021] In the figure: 1. Positioning mechanism; 101. First cylinder; 102. Connecting plate; 103. First convex block; 104. Airbag; 105. Inclined plate; 106. Slide plate; 107. Inclined groove; 108. Second convex block; 2. Lifting mechanism; 201. Support plate; 202. Second cylinder; 203. Telescopic rod; 204. Moving plate; 205. Lifting plate; 206. Motor; 207. Turntable; 208. Lifting groove; 209. Positioning base; 210. Slide groove; 211. Groove; 212. First baffle; 213. Second baffle; 214. Top cover; 215. Positioning groove; 216. I-beam iron main body; 217. Four-axis manipulator; 218. Suction assembly; 3. Main body mechanism; 301. Closed work frame; 302. Flexible vibrating bowl; 303. Material discharging production line. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] As Figures 1 to 6 shown, the present invention provides a positioning device for embedding I-beam iron, which includes two positioning mechanisms 1. A lifting mechanism 2 is arranged below the two positioning mechanisms 1, and a main body mechanism 3 is arranged on the lifting mechanism 2;
[0024] The positioning mechanism 1 includes a first cylinder 101. A connecting plate 102 is slidably connected to the first cylinder 101. Four first convex blocks 103 are fixedly connected to the upper part of the connecting plate 102. Airbags 104 are fixedly connected to one side of the four first convex blocks 103 away from the first cylinder 101. Four inclined plates 105 are fixedly connected to the connecting plate 102. A slide plate 106 is slidably connected below the inclined plate 105. An inclined groove 107 is formed in the top of the slide plate 106. A second convex block 108 is fixedly connected to the slide plate 106.
[0025] An airbag 104 is fixedly connected to the second convex block 108. The four slide plates 106 and the inclined plates 105 are respectively located on the right sides of the four first convex blocks 103. There are two connecting plates 102. The two connecting plates 102 are fixedly connected through the inclined plates 105. The inclined plate 105 is slidably connected with the inclined groove 107.
[0026] Adopting the above solution: By setting the first bump 103 and the second bump 108, it is convenient to position the I-beam main body 216. The connecting plate 102 is driven by the first air cylinder 101 to move inside the sliding groove 210 towards the direction close to the I-beam main body 216, driving the airbag 104 on the first bump 103 to abut against one end of the I-beam main body 216 away from the first baffle 212. At the same time, the movement of the connecting plate 102 will drive the inclined plate 105 to move away from the first air cylinder 101 and slide with the inclined groove 107 on the sliding plate 106. Thus, a leftward stress is applied to the sliding plate 106 through the inclined surface of the inclined plate 105, causing the sliding plate 106 to move inside the sliding groove 210 towards the direction close to the I-beam main body 216, driving the airbag 104 on the second bump 108 to abut against one side of the I-beam main body 216 away from the second baffle 213. The I-beam main body 216 is squeezed by the two airbags 104 on the first bump 103 and the second bump 108, facilitating the fixation of the I-beam main body 216 between the second baffle 213, the first baffle 212, and the two airbags 104, achieving the positioning effect. The two airbags can automatically adjust their expansion degree according to the shape and size of the I-beam main body 216, closely fitting the surface of the I-beam main body 216, providing a uniform supporting force, thereby realizing high-precision positioning. Moreover, the airbag has good deformation ability, can adapt to I-beam main bodies 216 of different specifications and sizes. At the same time, it can also avoid the situation that small errors or burrs during the production of the I-beam main body 216 affect the positioning, and can also avoid the situation of abrasion to the I-beam main body 216 during the positioning process.
[0027] As Figures 1 to 5 Shown in the figure, the jacking mechanism 2 includes a support plate 201. A second air cylinder 202 is fixedly connected to the top of the support plate 201. A telescopic rod 203 is slidably connected to the second air cylinder 202. The top of the telescopic rod 203 is fixedly connected to a moving plate 204. Four jacking plates 205 are fixedly connected to the top of the moving plate 204. A motor 206 is fixedly connected to the top of the support plate 201. A turntable 207 is rotatably connected to the top of the motor 206. A jacking groove 208 is opened at the bottom of the turntable 207. A positioning base 209 is fixedly connected to the top of the turntable 207. A sliding groove 210 is opened at the top of the positioning base 209. Eight grooves 211 are opened at the bottom of the positioning base 209. A number of first baffles 212 are fixedly connected to the top of the positioning base 209. A number of second baffles 213 are fixedly connected to the top of the positioning base 209. A top cover 214 is fixedly connected to the top of the positioning base 209. Eight positioning grooves 215 are opened on the top cover 214. An I-beam main body 216 is arranged on the positioning base 209. A suction component 218 is arranged above the I-beam main body 216. The suction component 218 is slidably connected with the four-axis manipulator 217.
[0028] The size of the lifting groove 208 is adapted to the size of the moving plate 204. The moving plate 204 is clamped with the lifting groove 208. The size of the groove 211 is adapted to the size of the lifting plate 205. The lifting plate 205 extends through the groove 211 to above the positioning base 209. The I-beam iron main body 216 is located above the groove 211. The I-beam iron main body 216 is located inside the positioning groove 215. The second baffle 213 is located on the left side of the second bump 108. The first baffle 212 is located on the side of the first bump 103 away from the first cylinder 101. Both connecting plates 102 and several sliding plates 106 are slidably connected with the chute 210. The first cylinder 101 is located on the side of the positioning base 209 away from the first baffle 212.
[0029] The main body mechanism 3 includes a closed I-frame 301. A flexible vibrating disk 302 is arranged on the side of the closed I-frame 301. A blanking production line 303 is arranged on the closed I-frame 301. The turntable 207 is located on the side of the flexible vibrating disk 302 close to the blanking production line 303. The four-axis manipulator 217 is located between the flexible vibrating disk 302 and the blanking production line 303.
[0030] Adopting the above scheme: The second cylinder 202 makes the telescopic rod 203 move upward, drives the moving plate 204 to move into the lifting groove 208, and makes the lifting plate 205 at its top extend through the groove 211 to above the positioning base 209, jacking up the I-beam iron main body 216, facilitating the manipulator at the blanking production line 303 to suck and blank the positioned I-beam iron main body 216. At the same time, the I-beam iron main body 216 is loaded through the closed I-frame 301, which can reduce the wear on the surface of the I-beam iron main body 216 by the loading structure.
[0031] The working principle and usage process of the present utility model: First, the flexible vibrating disk 302 will move the I-beam iron main body 216 into the closed I-frame 301 through vibration, and make it evenly disperse on the platform inside the closed I-frame 301 through vibration. Subsequently, a signal is given to the four-axis manipulator 217 through camera guidance, so that the suction component 218 below it sucks the I-beam iron main body 216 and moves it into the positioning groove 215, making the first baffle 212 located on the side of the I-beam iron main body 216 away from the first cylinder 101, and the second baffle 213 located on the left side of the I-beam iron main body 216;
[0032] Then, the connecting plate 102 is moved inside the sliding groove 210 in the direction close to the I-beam main body 216 by the first air cylinder 101, driving the air bag 104 on the first bump 103 to abut against one end of the I-beam main body 216 away from the first baffle 212. At the same time, the movement of the connecting plate 102 will drive the inclined plate 105 to move away from the first air cylinder 101 and slide with the inclined groove 107 on the sliding plate 106. Thus, a leftward stress is applied to the sliding plate 106 through the inclined surface of the inclined plate 105, causing the sliding plate 106 to move inside the sliding groove 210 in the direction close to the I-beam main body 216, driving the air bag 104 on the second bump 108 to abut against one side of the I-beam main body 216 away from the second baffle 213. The I-beam main body 216 is squeezed by the two air bags 104 on the first bump 103 and the second bump 108, and the I-beam main body 216 is fixed between the second baffle 213, the first baffle 212 and the two air bags 104. At this time, the I-beam main body 216 is located above the groove 211.
[0033] After the positioning of the second baffle 213 is completed, the turntable 207 is rotated 180 degrees by the motor 206, so that the positioning base 209 fixed with the I-beam main body 216 is rotated above the moving plate 204. Subsequently, the connecting plate 102 is moved away from the I-beam main body 216 by the first air cylinder 101, and the two air bags 104 are driven to be disengaged from abutting against the I-beam main body 216 through transmission. Then, the telescopic rod 203 is lifted by the second air cylinder 202, driving the moving plate 204 to move into the lifting groove 208, and the lifting plate 205 at its top penetrates through the groove 211 and extends above the positioning base 209 to lift the I-beam main body 216. Then, the positioned I-beam main body 216 is sucked by the six-axis manipulator of the turntable 207 bracket of the blanking production line 303 and buried into the mold for injection molding. Finally, the injection-molded product is taken out and placed on the blanking production line 303 for blanking.
[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A positioning device for embedding an I-beam, comprising two positioning mechanisms (1), characterized in that: A lifting mechanism (2) is arranged below the two positioning mechanisms (1), and a main body mechanism (3) is arranged on the lifting mechanism (2); The positioning mechanism (1) comprises a first cylinder (101), a connecting plate (102) is slidably connected to the first cylinder (101), four first protrusions (103) are fixedly connected to the connecting plate (102), the four first protrusions (103) are fixedly connected to an air bag (104) on one side away from the first cylinder (101), four inclined plates (105) are fixedly connected to the connecting plate (102), a slide plate (106) is slidably connected below the inclined plate (105), an inclined groove (107) is provided on the top of the slide plate (106), and a second protrusion (108) is fixedly connected to the slide plate (106).
2. The I-beam embedding positioning device according to claim 1, characterized in that: The second protrusion (108) is fixedly connected with an air bag (104), the four slide plates (106) and the inclined plate (105) are respectively located on the right side of the four first protrusions (103), there are two connecting plates (102), the two connecting plates (102) are fixedly connected via the inclined plate (105), and the inclined plate (105) is slidably connected to the inclined groove (107).
3. The I-beam embedding positioning device according to claim 1, characterized in that: The lifting mechanism (2) comprises a support plate (201), the top of the support plate (201) is fixedly connected to a second cylinder (202), the second cylinder (202) is slidably connected to a telescopic rod (203), the top of the telescopic rod (203) is fixedly connected to a moving plate (204), the top of the moving plate (204) is fixedly connected to four lifting plates (205), the top of the support plate (201) is fixedly connected to a motor (206), the top of the motor (206) is rotatably connected to a turntable (207), the bottom of the turntable (207) is provided with a lifting groove (208), the top of the turntable (207) is fixedly connected to a positioning base (209), and the positioning base (2 09) is provided with a slide groove (210) at the top, eight grooves (211) are provided at the bottom of the positioning base (209), a plurality of first baffles (212) are fixedly connected to the top of the positioning base (209), a plurality of second baffles (213) are fixedly connected to the top of the positioning base (209), a top cover (214) is fixedly connected to the top of the positioning base (209), eight positioning grooves (215) are provided on the top cover (214), an I-beam body (216) is provided on the positioning base (209), a suction assembly (218) is provided above the I-beam body (216), and the suction assembly (218) is slidably connected to the four-axis manipulator (217).
4. The I-beam embedding positioning device according to claim 3, characterized in that: The size of the lifting groove (208) is matched with the size of the movable plate (204), the movable plate (204) and the lifting groove (208) are clamped together, the size of the groove (211) is matched with the size of the lifting plate (205), the lifting plate (205) passes through the groove (211) and extends to the top of the positioning base (209), the I-beam body (216) is located above the groove (211), and the I-beam body (216) is located inside the positioning groove (215).
5. The I-beam embedding positioning device according to claim 4, characterized in that: The second baffle (213) is located on the left side of the second protrusion (108), the first baffle (212) is located on the side of the first protrusion (103) away from the first cylinder (101), the two connecting plates (102) and the plurality of slide plates (106) are all slidably connected to the slide groove (210), and the first cylinder (101) is located on the side of the positioning base (209) away from the first baffle (212).
6. The I-beam embedding positioning device according to claim 3, characterized in that: The main body structure (3) comprises a closed working frame (301), a flexible vibration plate (302) is arranged on the side of the closed working frame (301), and a material unloading assembly line (303) is arranged on the closed working frame (301).
7. The I-beam embedding positioning device according to claim 6, characterized in that: The rotating disk (207) is located on one side of the flexible vibration disk (302) close to the material unloading assembly line (303), and the four-axis manipulator (217) is located between the flexible vibration disk (302) and the material unloading assembly line (303).