Automatic feeding and discharging device for tunnel kiln
By designing an automatic feeding and discharge device, the driving bevel gear and connecting rod mechanism can be used to realize the automatic movement of the discharge trolley, and the baffle height is adjusted through electric push rods and telescopic rods, the problems of waste of physical strength and low efficiency caused by manual push during the discharge of the tunnel kiln are solved, and the effect of automatic feeding and easy unloading is achieved.
Patent Information
- Application Number
- CN202421791734.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-27
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-27
AI Technical Summary
The discharge process of existing tunnel kilns requires manual promotion, resulting in waste of physical strength and low discharge efficiency of workers.
An automatic feeding and discharge device is designed, which automatically moves the feeding trolley back and forth in the tunnel kiln by driving bevel gears and connecting rods, and adjusts the baffle height through electric push rods and telescopic rods to facilitate unloading.
The automation of tunnel kiln discharge is realized, saving physical strength to manually carry materials, improving discharge efficiency, and facilitating subsequent workers to unload goods.
Smart Images

Figure CN223005301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel kiln discharging, in particular to an automatic feeding and discharging device for a tunnel kiln. Background Technique
[0002] A tunnel kiln is a modern continuous firing thermal equipment, which is widely used in the roasting production of refractory products. When discharging goods from the kiln car of the tunnel kiln, most of them are manually pushed outside the tunnel kiln, which greatly wastes the physical strength of workers and reduces the discharging efficiency. Therefore, an automatic feeding and discharging device for a tunnel kiln is needed. Content of the Utility Model
[0003] The purpose of the utility model is to solve the defects existing in the prior art, and to provide an automatic feeding and discharging device for a tunnel kiln.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme: an automatic feeding and discharging device for a tunnel kiln, including a tunnel kiln body and a bottom plate. The two ends of the tunnel kiln body are fixedly connected with first limiting slide bars. A first limiting plate is fixedly connected to the bottom plate. A motor is fixedly connected to the first limiting plate. The output end of the motor is fixedly connected with a driving rotating shaft. The driving rotating shaft penetrates and is rotatably connected to the first limiting plate. The end of the driving rotating shaft far away from the motor is fixedly connected with a driving bevel gear. A driven bevel gear is meshed with the driving bevel gear. A driving connecting rod is fixedly connected through the driven bevel gear. The two ends of the driving connecting rod penetrate and are rotatably connected to second limiting plates. The second limiting plates are fixedly connected to the bottom plate. Rear sheave wheels are fixedly connected to both ends of the second limiting plates. A first belt pulley is fixedly connected through one end of the driven bevel gear. A transmission belt is meshed with the first belt pulley. A second belt pulley is meshed with the end of the transmission belt far away from the first belt pulley. A driving connecting rod is fixedly connected through the second belt pulley. The two ends of the driving connecting rod penetrate and are rotatably connected to third limiting plates. The third limiting plates are fixedly connected to the bottom plate. Front sheave wheels are fixedly connected to both ends of the third limiting plates. The rear sheave wheels and the front sheave wheels are rollingly connected to the first limiting slide bars.
[0005] As a further description of the above technical scheme:
[0006] Vertical plates are fixedly connected to both sides of the bottom plate. An installation plate is fixedly connected to the bottom plate. A first electric push rod is fixedly connected to the installation plate. A first telescopic rod is fixedly connected to the output end of the first electric push rod. A fixing plate is fixedly connected to the end of the first telescopic rod far away from the first electric push rod. The fixing plate is slidably connected to the bottom plate and is also slidably connected to the vertical plates.
[0007] As a further description of the above technical scheme:
[0008] One end of the bottom plate away from the mounting plate is fixedly connected with a cross bar, a second electric push rod is fixedly connected to the cross bar, the output end of the second electric push rod is fixedly connected with a second telescopic rod, both ends of the second telescopic rod are fixedly connected with connecting rods, one end of the connecting rod away from the second telescopic rod is fixedly connected with a second sliding rod, a hollow rod is fixedly connected to the cross bar, the second sliding rod is slidably connected through the hollow rod, and one end of the second sliding rod away from the hollow rod is fixedly connected with a top rod, and the top rod is slidably connected to the vertical plate.
[0009] As a further description of the above technical solution:
[0010] Both ends of the bottom plate are fixedly connected with sliders, chutes are arranged on both sides of the tunnel kiln body, and the sliders are slidably connected in the chutes.
[0011] As a further description of the above technical solution:
[0012] A support rod is fixedly connected to the bottom plate, and a handle is fixedly connected to one end of the support rod away from the bottom plate.
[0013] As a further description of the above technical solution:
[0014] There are two groups of the second electric push rods, and the two groups of the second electric push rods are evenly distributed on the cross bar.
[0015] As a further description of the above technical solution:
[0016] There are two groups of the first electric push rods, and the two groups of the first electric push rods are evenly distributed on the mounting plate.
[0017] The utility model has the following beneficial effects:
[0018] 1. In the utility model, the rotation of the driving bevel gear drives the rotation of the driven bevel gear, the rotation of the driven bevel gear drives the rotation of the driving connecting rod, the rotation of the driving connecting rod drives the rotation of the rear sheave wheels at both ends, and at the same time, the rotation of the driving connecting rod drives the rotation of the driving connecting rod through the transmission mechanism, and the rotation of the driving connecting rod drives the rotation of the front sheave wheels at both ends. Thus, the discharging trolley can automatically move back and forth on the first limiting slide rod in the tunnel kiln for discharging, thereby greatly saving the physical strength of manual material handling and improving the discharging efficiency.
[0019] 2. In the utility model, by starting the second electric push rod, the output end of the second electric push rod drives the second telescopic rod to lift, the lifting of the second telescopic rod drives the second sliding rod and the top rod to lift, and thus the height of the baffle can be adjusted, which is convenient for subsequent workers to unload goods from the discharging device. Description of the Drawings
[0020] Figure 1Stereogram of an automatic feeding and discharging device for a tunnel kiln proposed by the present utility model;
[0021] Figure 2 Partial structural schematic of an automatic feeding and discharging device for a tunnel kiln proposed by the present utility model Figure 1 ;
[0022] Figure 3 Partial structural schematic of an automatic feeding and discharging device for a tunnel kiln proposed by the present utility model Figure 2 ;
[0023] Figure 4 Partial structural schematic of an automatic feeding and discharging device for a tunnel kiln proposed by the present utility model Figure 3 .
[0024] Legend description:
[0025] 1. Tunnel kiln body; 2. Bottom plate; 3. First limit slide bar; 4. First limit plate; 5. Motor; 6. Driving rotating shaft; 7. Driving bevel gear; 8. Driven bevel gear; 9. Driving connecting rod; 10. Second limit plate; 11. Rear sheave; 12. First pulley; 13. Transmission belt; 14. Second pulley; 15. Active connecting rod; 16. Third limit plate; 17. Front sheave; 18. Mounting plate; 19. First electric push rod; 20. First telescopic rod; 21. Fixed plate; 22. Vertical plate; 23. Cross bar; 24. Second electric push rod; 25. Second telescopic rod; 26. Connecting rod; 27. Hollow rod; 28. Second slide bar; 29. Jacking rod; 30. Chute; 31. Slide block; 32. Support rod; 33. Handle. Specific implementation manners
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Refer to Figures 1 - 4, an embodiment provided by the present utility model: an automatic feeding and discharging device for a tunnel kiln, comprising a tunnel kiln body 1 and a bottom plate 2. Both ends of the tunnel kiln body 1 are fixedly connected with first limit slide bars 3. A first limit plate 4 is fixedly connected to the bottom plate 2. A motor 5 is fixedly connected to the first limit plate 4. The output end of the motor 5 is fixedly connected with a driving rotating shaft 6. The driving rotating shaft 6 passes through and is rotatably connected to the first limit plate 4. One end of the driving rotating shaft 6 away from the motor 5 is fixedly connected with a driving bevel gear 7. A driven bevel gear 8 is meshed with the driving bevel gear 7. A driving connecting rod 9 is fixedly connected through the driven bevel gear 8. Both ends of the driving connecting rod 9 pass through and are rotatably connected to a second limit plate 10. The second limit plate 10 is fixedly connected to the bottom plate 2. Rear sprockets 11 are fixedly connected to both ends of the second limit plate 10. A first belt pulley 12 is fixedly connected through one end of the driven bevel gear 8. A transmission belt 13 is meshed with the first belt pulley 12. A second belt pulley 14 is meshed with the end of the transmission belt 13 away from the first belt pulley 12. A driving connecting rod 15 is fixedly connected through the second belt pulley 14. Both ends of the driving connecting rod 15 pass through and are rotatably connected to a third limit plate 16. The third limit plate 16 is fixedly connected to the bottom plate 2. Front sprockets 17 are fixedly connected to both ends of the third limit plate 16. The rear sprockets 11 and the front sprockets 17 are rollingly connected to the first limit slide bars 3. The rotation of the driving bevel gear 7 drives the rotation of the driven bevel gear 8. The rotation of the driven bevel gear 8 drives the rotation of the driving connecting rod 9. The rotation of the driving connecting rod 9 drives the rotation of the rear sprockets 11 at both ends. At the same time, the rotation of the driving connecting rod 9 drives the rotation of the driving connecting rod 15 through a transmission mechanism. The rotation of the driving connecting rod 15 drives the rotation of the front sprockets 17 at both ends. Thus, the discharging trolley can automatically move back and forth on the first limit slide bars 3 in the tunnel kiln for discharging, thereby greatly saving the physical strength of manual material handling and improving the discharging efficiency.
[0028] On both sides of the bottom plate 2, vertical plates 22 are fixedly connected. On the bottom plate 2, a mounting plate 18 is fixedly connected. On the mounting plate 18, a first electric push rod 19 is fixedly connected. The output end of the first electric push rod 19 is fixedly connected with a first telescopic rod 20. The end of the first telescopic rod 20 far from the first electric push rod 19 is fixedly connected with a fixing plate 21. The fixing plate 21 is slidably connected to the bottom plate 2 and the fixing plate 21 is slidably connected to the vertical plate 22. At the end of the bottom plate 2 far from the mounting plate 18, a cross bar 23 is fixedly connected. On the cross bar 23, a second electric push rod 24 is fixedly connected. The output end of the second electric push rod 24 is fixedly connected with a second telescopic rod 25. Both ends of the second telescopic rod 25 are fixedly connected with a connecting rod 26. The end of the connecting rod 26 far from the second telescopic rod 25 is fixedly connected with a second sliding rod 28. On the cross bar 23, a hollow rod 27 is fixedly connected. The second sliding rod 28 is slidably connected through the hollow rod 27. The end of the second sliding rod 28 far from the hollow rod 27 is fixedly connected with a top rod 29. The top rod 29 is slidably connected to the vertical plate 22. By starting the second electric push rod 24, the output end of the second electric push rod 24 drives the second telescopic rod 25 to move up and down. The up and down movement of the second telescopic rod 25 drives the second sliding rod 28 and the top rod 29 to move up and down. Thus, the height of the baffle can be adjusted, which is convenient for subsequent workers to unload goods from the discharging device. At both ends of the bottom plate 2, sliders 31 are fixedly connected. On both sides of the tunnel kiln body 1, chutes 30 are provided. The sliders 31 are slidably connected to the chutes 30. On the bottom plate 2, a support rod 32 is fixedly connected. The end of the support rod 32 far from the bottom plate 2 is fixedly connected with a handle 33. There are two groups of the second electric push rods 24, and the two groups of the second electric push rods 24 are evenly distributed on the cross bar 23. There are two groups of the first electric push rods 19, and the two groups of the first electric push rods 19 are evenly distributed on the mounting plate 18.
[0029] Working principle: First, a certain amount of goods are loaded on the bottom plate 2, and then the motor 5 is started. The output end of the motor 5 drives the driving rotating shaft 6 to rotate. The rotation of the driving rotating shaft 6 drives the driving bevel gear 7 to rotate. The rotation of the driving bevel gear 7 drives the driven bevel gear 8 to rotate. The rotation of the driven bevel gear 8 drives the driving connecting rod 9 to rotate. The rotation of the driving connecting rod 9 drives the rear sheave wheels 11 at both ends to roll on the first limit slide rod 3. At the same time, the rotation of the driving connecting rod 9 drives the first pulley 12 to rotate. The rotation of the first pulley 12 drives the transmission belt 13 to rotate. The rotation of the transmission belt 13 drives the second pulley 14 to rotate. The rotation of the second pulley 14 drives the driving connecting rod 15 to rotate. The rotation of the driving connecting rod 15 drives the front sheave wheels 17 at both ends to roll on the first limit slide rod 3. Thus, the discharging trolley can automatically move back and forth in the tunnel kiln body 1 to transport goods. At the same time, the movement of the bottom plate 2 drives the slider 31 to slide in the chute 30 on the tunnel kiln body 1, which greatly saves the physical strength of manual material handling and improves the discharging efficiency. Then, the first electric push rod 19 is started. The output end of the first electric push rod 19 drives the first telescopic rod 20 to push the fixing plate 21 forward to clamp the goods in cooperation with the vertical plate 22, the hollow rod 27, the second slide rod 28, and the ejector rod 29 to prevent them from falling during transportation. Finally, by starting the second electric push rod 24, the output end of the second electric push rod 24 drives the second telescopic rod 25 to lift. The lifting of the second telescopic rod 25 drives the second slide rod 28 to slide up and down in the hollow rod 27. The up and down sliding of the second slide rod 28 drives the ejector rod 29 to slide up and down on the vertical plate 22. In this way, the height of the baffle can be adjusted to facilitate subsequent workers to unload the goods from the discharging device.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic feeding and discharging device for a tunnel kiln, comprising a tunnel kiln body (1) and a bottom plate (2), characterized in that: The two ends of the tunnel kiln body (1) are fixedly connected with a first limiting sliding rod (3), the bottom plate (2) is fixedly connected with a first limiting plate (4), the first limiting plate (4) is fixedly connected with a motor (5), the output end of the motor (5) is fixedly connected with a driving shaft (6), the driving shaft (6) is connected to the first limiting plate (4) for rotation, the end of the driving shaft (6) away from the motor (5) is fixedly connected with a driving bevel gear (7), the driving bevel gear (7) is meshed with a driven bevel gear (8), the driven bevel gear (8) is connected to a driving connecting rod (9), the two ends of the driving connecting rod (9) are connected to second limiting plates (10) for rotation, the second limiting plates (10) are fixedly connected to the bottom plate (2), the The two ends of the second limit plate (10) are fixedly connected with a rear groove wheel (11); one end of the driven bevel gear (8) is fixedly connected with a first pulley (12); the first pulley (12) is meshedly connected with a transmission belt (13); the end of the transmission belt (13) away from the first pulley (12) is meshedly connected with a second pulley (14); the second pulley (14) is fixedly connected with an active connecting rod (15); the two ends of the active connecting rod (15) are rotatably connected with a third limit plate (16); the third limit plate (16) is fixedly connected to the bottom plate (2); the two ends of the third limit plate (16) are fixedly connected with a front groove wheel (17); the rear groove wheel (11) and the front groove wheel (17) are rollingly connected to the first limit sliding rod (3).
2. The automatic feeding and discharging device for a tunnel kiln according to claim 1, characterized in that: The two sides of the base plate (2) are fixedly connected with vertical plates (22), the base plate (2) is fixedly connected with a mounting plate (18), the mounting plate (18) is fixedly connected with a first electric push rod (19), the output end of the first electric push rod (19) is fixedly connected with a first telescopic rod (20), one end of the first telescopic rod (20) away from the first electric push rod (19) is fixedly connected with a fixing plate (21), the fixing plate (21) is slidably connected to the base plate (2), and the fixing plate (21) is slidably connected to the vertical plate (22).
3. The automatic feeding and discharging device for a tunnel kiln according to claim 2, characterized in that: The end of the bottom plate (2) away from the mounting plate (18) is fixedly connected to a cross bar (23), the cross bar (23) is fixedly connected to a second electric push rod (24), the output end of the second electric push rod (24) is fixedly connected to a second telescopic rod (25), both ends of the second telescopic rod (25) are fixedly connected to connecting rods (26), the end of the connecting rod (26) away from the second telescopic rod (25) is fixedly connected to a second sliding rod (28), the cross bar (23) is fixedly connected to a hollow rod (27), the second sliding rod (28) penetrates and is slidably connected in the hollow rod (27), the end of the second sliding rod (28) away from the hollow rod (27) is fixedly connected to a top rod (29), and the top rod (29) is slidably connected to the vertical plate (22).
4. The automatic feeding and discharging device for a tunnel kiln according to claim 3, characterized in that: Slide blocks (31) are fixedly connected to both ends of the bottom plate (2), and slide grooves (30) are provided on both sides of the tunnel kiln body (1), and the slide blocks (31) are slidably connected in the slide grooves (30).
5. The automatic feeding and discharging device for a tunnel kiln according to claim 4, characterized in that: A support rod (32) is fixedly connected to the bottom plate (2), and a handle (33) is fixedly connected to one end of the support rod (32) away from the bottom plate (2).
6. The automatic feeding and discharging device for a tunnel kiln according to claim 5, characterized in that: The second electric push rods (24) are provided with two groups, and the two groups of the second electric push rods (24) are evenly distributed on the cross bar (23).
7. The automatic feeding and discharging device for a tunnel kiln according to claim 6, characterized in that: The first electric push rods (19) are provided in two groups, and the two groups of the first electric push rods (19) are evenly distributed on the mounting plate (18).