Tension detection and display device for mining cable clamping plate

Abstract

The utility model provides a mining cable clamping plate tension detection and display device, which relates to the technical field of tension detection equipment and comprises a clamping plate main body, the clamping plate main body is a hollow frame structure enclosed by an upper bottom plate, a lower bottom plate and two side plates, one end of each side plate is fixedly connected with a tension sensor, and the other end of each side plate is fixedly connected with a display screen. The other ends of the two side plates are fixedly connected with clamping plates respectively, the tension sensor and the clamping plates are located on the plane where the front side faces of the side plates are located, the tension sensor is provided with connecting holes used for being connected with a cable clamping plate, and the clamping plates are provided with fixing holes used for being connected with a coal mining machine. The tension sensor is electrically connected with a main control board, the main control board is arranged in the clamping plate body, and the output end of the main control board is connected with a display module and an alarm module. The cable clamping plate can be used as the tail section of the cable clamping plate to be connected with a coal mining machine, that is, the cable clamping plate is connected between the cable clamping plate and the coal mining machine, the two tension sensors are arranged to directly detect the tension borne by the cable clamping plate, the built-in main control board reads the data of the tension sensors, the data are displayed in real time through the display, and the borne tension can be accurately measured without errors. And moreover, the use mode is simple, the installation and replacement are convenient, the time can be effectively saved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tensile testing equipment, in particular to a tensile testing and display device for a mine cable clamping plate. Background Technique

[0002] The cable clamping plate is an accessory of a mine shearer. According to the working needs of the shearer, it is connected into a protection channel for protecting the cable through a pin shaft or a bolt to prevent the cable from breaking and wearing. During the walking process of the shearer, the cable clamping plate moves back and forth under the traction force of the connection part of the shearer tail.

[0003] However, the bearing capacity of the cable clamping plate is limited. To prevent the cable clamping plate from breaking due to excessive tensile force during the walking process and damaging important facilities such as the power supply cable and ensure the normal operation of the shearer, a special tensile testing component is often set to detect the tensile force borne by the cable clamping plate.

[0004] The utility model patent with the publication number CN116979470A discloses a cable dragging device for a shearer, including a tensile testing component for detecting the tensile force applied by the cable clamping plate to the protection component and converting the detected tensile force into a tensile signal and transmitting it to the electric control system of the shearer. Although the above device can detect the tensile force by setting the tensile testing component, in actual use, additional installation work is required, and the structure of the component is relatively cumbersome, difficult to install, and inconvenient to replace the component, which will waste a lot of time. Moreover, it only sets a tensile sensor at one end of the cable clamping plate to detect the tensile force borne by the entire shearer. In actual use, when the shearer turns, the two ends of the cable clamping plate will bear different tensile forces. Therefore, only detecting the tensile force at one end, the result is not accurate and there will be potential safety hazards. Content of the Utility Model

[0005] The utility model provides a tensile testing and display device for a mine cable clamping plate aiming at the above problems existing in the prior art. It can be connected to the shearer as the last section of the cable clamping plate, that is, connected between the cable clamping plate and the shearer. It is provided with a tensile sensor that can directly detect the tensile force borne by the power supply cable clamping plate, and a main control board is built-in to read the data of the tensile sensor and a display is set to display the tensile force in real time.

[0006] To achieve the above object, the present utility model provides the following technical solution: A device for detecting and displaying the tensile force of a mining cable clamp, characterized in that it includes a clamp main body, and the clamp main body is a hollow frame structure formed by enclosing an upper bottom plate, a lower bottom plate and two side plates. One ends of the two side plates are respectively fixedly connected with tensile force sensors, and the other ends of the two side plates are respectively fixedly connected with clamping plates. The tensile force sensors and the clamping plates are located on the plane where the front side surface of the side plates is located. The tensile force sensors are provided with connection holes for connecting the cable clamp, and the clamping plates are provided with fixing holes for connecting the shearer; the tensile force sensors are electrically connected to a main control board, the main control board is built into the clamp main body, and the output end of the main control board is connected with a display module and an alarm module.

[0007] Preferably, the display module is arranged on the side plate of the clamp main body, and the display module is electrically connected to the main control board.

[0008] Preferably, it further includes a handheld terminal independent of the clamp main body, the display module is arranged on the handheld terminal, and the display module is wirelessly connected to the main control board.

[0009] Preferably, the main control board is built into the lower bottom plate.

[0010] Preferably, it further includes a battery compartment built into the upper bottom plate, and a power supply module for supplying power to the main control board is arranged in the battery compartment.

[0011] Preferably, the output end of the main control board is electrically connected to the controller for controlling the movement of the shearer.

[0012] The beneficial effects of the present utility model are as follows: The present utility model sets a tensile force sensor to directly detect the tensile force borne by the cable clamp, and the built-in main control board reads the data of the tensile force sensor and displays it in real time through a display, effectively ensuring the safe operation of the shearer. The tensile force sensor is provided with a connection hole for connecting the cable clamp, and the clamping plate is provided with a fixing hole for connecting the shearer, which can be used as the last section of the cable clamp to connect with the shearer, that is, connected between the cable clamp and the shearer. The usage method is simple and easy to understand, the installation and replacement are convenient, there is no need to install a special tensile force detection component, thus saving time, improving production efficiency, and being able to accurately measure the tensile force borne at both ends of the cable clamp. Even when the shearer turns, accurate tensile force data can be obtained, making it safer and more standardized. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the front view structural schematic diagram of the present utility model;

[0014] Figure 2 is the side view structural schematic diagram of the present utility model;

[0015] Figure 3It is a top view structural schematic diagram of the present utility model;

[0016] Figure 4 It is a schematic diagram of a handheld remote control display;

[0017] In the figure: 1. Clamp main body, 2. Upper bottom plate, 3. Lower bottom plate, 4. Side plate, 5. Tensile sensor, 6. Clamping plate, 7. Connection hole, 8. Fixing hole, 9. Main control board, 10. Display module, 11. Handheld terminal, 12. Battery compartment, 13. Battery compartment opening, 14. Display panel, 15. Setting key, 16. Wireless signal receiver. Specific embodiments

[0018] The principles and features of the present utility model will be described below. The examples given are only used to explain the present utility model and are not intended to limit the scope of the present utility model.

[0019] As shown in the attached drawings, this embodiment provides a device for detecting and displaying the tension of a mining cable clamp, including a clamp main body 1. The clamp main body 1 is a hollow frame structure formed by enclosing an upper bottom plate 2, a lower bottom plate 3 and two side plates 4. The hollow part is used for installing mining cables. One ends of the two side plates 4 are respectively fixedly connected with a tensile sensor 5, and the other ends of the two side plates 4 are respectively fixedly connected with a clamping plate 6. The tensile sensor 5 and the clamping plate 6 are located on the plane where the front side of the side plate 4 is located. A connection hole 7 for connecting the cable clamp is arranged on the tensile sensor 5, and a fixing hole 8 for connecting the shearer is arranged on the clamping plate 6. This device can be connected as the last section of the cable clamp to the shearer, that is, connected between the cable clamp and the shearer. The usage method is simple and easy to understand, the installation and replacement are convenient, there is no need to install additional tension detection components, and it can accurately measure the tension borne at both ends of the cable clamp. Even when the shearer turns, accurate tension data can be obtained, which is safer and more standardized.

[0020] The tensile sensor 5 is electrically connected to a main control board 9. The main control board 9 is built into the clamp main body 1. The output end of the main control board 9 is connected to a display module 10 and an alarm module. The tensile sensor 5 directly measures the tension borne by the power supply cable clamp. The main control board 9 reads the data provided by the tensile sensor 5 and analyzes and processes it. The analysis and processing results will be displayed on the display module 10 in real time. If the analyzed and processed data is equal to or greater than the normal set value, the alarm module will give an alarm reminder.

[0021] It also includes a battery compartment 12 built into the upper bottom plate 2. The battery compartment 12 is provided with a power supply module for supplying power to the main control board. Open the battery compartment opening 13, and the built-in battery is used to provide electrical energy to ensure the normal operation of the device.

[0022] In another specific embodiment, the display module 10 is electrically connected to the main control board 9. The display module 10 is arranged on the side plate 4 of the clamping plate body 1. If the value obtained by the analysis and processing of the main control board 9 is less than the normal set value, the display module 10 has no response. If it is equal to or greater than the normal set value, the display module 10 will issue a voice or ringtone alarm for reminder, preventing the cable clamping plate from bearing excessive tension and ensuring the safe progress of the mining work.

[0023] In another specific embodiment, a handheld terminal 11 is further included. The display module 10 is arranged on the handheld terminal, and the display module 10 is wirelessly connected to the main control board 9. The handheld terminal includes a display panel 14, a setting key 15 and a wireless signal receiver 16. A wireless transmission port is arranged in the main control board 9, and the tensile force data obtained by the analysis and processing will be output as analog signals and digital signals. The wireless signal receiver 16 on the handheld terminal 11 receives the wireless signal output by the main control board 9, and the tensile force data will be displayed in real time on the display panel 14. When the data is equal to or greater than the normal set value, the handheld terminal 11 will perform screen and voice alarms. When there is no operation, the display panel 14 will go into a delayed sleep state and enter the black screen state, which can save power. Pressing the setting key 15 can wake up the display panel 14 and enter the lit screen state, and the real-time tensile force data can be viewed at any time.

[0024] In another specific embodiment, the main control board 9 is built into the lower bottom plate 3.

[0025] In another specific embodiment, the output end of the main control board 9 is electrically connected to the controller that controls the movement of the shearer. In this way, when the tensile force reaches the limit value, the operation of the shearer can be forcibly stopped, further ensuring the use safety.

[0026] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A mining cable clamp tension detection and display device, characterized in that: The invention comprises a clamping plate body (1), wherein the clamping plate body (1) is a hollow frame structure formed by an upper base plate (2), a lower base plate (3) and two side plates (4), one end of each of the two side plates (4) is fixedly connected with a tension sensor (5), and the other end of each of the two side plates (4) is fixedly connected with a clamping plate (6), wherein the tension sensor (5) and the clamping plate (6) are located on a plane where the front side of the side plate (4) is located, the tension sensor (5) is provided with a connection hole (7) for connecting a cable clamping plate, and the clamping plate (6) is provided with a fixing hole (8) for connecting a coal mining machine; the tension sensor (5) is electrically connected with a main control board (9), and the main control board (9) is built in the clamping plate body (1), and the output end of the main control board (9) is connected with a display module (10) and an alarm module.

2. A mining cable clamp tension detection and display device according to claim 1, characterized in that: The display module (10) is arranged on the side panel (4) of the clamping plate body (1), and the display module (10) is electrically connected to the main control panel (9).

3. A mining cable clamp tension detection and display device according to claim 1, characterized in that: It also comprises a handheld terminal (11) independent of the clamping plate body (1), the display module (10) is arranged on the handheld terminal (11), and the display module (10) is wirelessly connected to the main control board (9).

4. A mining cable clamp tension detection and display device according to claim 1, characterized in that: The main control board (9) is built into the lower base plate (3).

5. A mining cable clamp tension detection and display device according to claim 4, characterized in that: It also includes a battery compartment built into the upper base plate (2), wherein a power supply module for supplying power to the main control board (9) is arranged in the battery compartment.

6. A mining cable clamp tension detection and display device according to claim 1, characterized in that: The output end of the main control board (9) is electrically connected to a controller for controlling the movement of the coal mining machine.

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