Poultry front half carcass splitting machine
By designing a poultry front half carcass slitting machine including rack, conveying mechanism, lifting rack, guide rack and cutting mechanism, the problem of traditional equipment being complex and unable to adapt to poultry of different sizes is solved, fully automatic and accurate slitting operation is achieved, and safety and scope of application are improved.
Patent Information
- Application Number
- CN202422241407.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-12
AI Technical Summary
Traditional poultry front half carcass slitting equipment is complex and cannot adapt to poultry of different sizes, resulting in inaccurate slitting, high risk, and manual operation is required.
A poultry front half carcass slitting machine is designed, including a rack, a conveying mechanism, a lifting rack, a guide rack and a cutting mechanism. The bird body is transported to the cutting mechanism through a conveying mechanism, the guide frame is positioned, the cutting mechanism is automatically cut, and the lifting frame height can be adjusted to accommodate different sizes of poultry.
It realizes fully automatic poultry front half carcass slitting, improves cutting accuracy and safety, has a wider range of applications, and can adapt to poultry and production lines of different sizes.
Smart Images
Figure CN223008308U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of poultry food processing, and particularly relates to a cutting machine for the front half carcass of poultry. Background Art
[0002] White - feather chickens are a variety of poultry with high growth rates, high feed conversion rates, and excellent meat yields.
[0003] In the cutting line of white - feather chickens, several workstations are usually set up to cut each part of the poultry successively, and most of the cutting processes are carried out manually, which is relatively dangerous; in the cutting operation of the front half carcass of poultry, after cutting off or pre - cutting the chicken breast cap, the front half and the rear half of the chicken carcass need to be separated to facilitate subsequent processing. Traditional automated cutting mechanisms are complex in equipment and cannot be adjusted for cutting poultry of various sizes.
[0004] Therefore, a cutting machine for the front half carcass of poultry is needed to solve the above problems. Summary of the Utility Model
[0005] To solve the deficiencies of the above - mentioned prior art, this application provides a cutting machine for the front half carcass of poultry, which can separate the front half of the poultry body after cutting or pre - cutting the chicken breast cap of the white - feather chicken.
[0006] The technical effects to be achieved by this application are realized through the following solutions:
[0007] According to the first aspect of this application, a cutting machine for the front half carcass of poultry is provided, which includes a frame. The frame is installed at the conveying mechanism. A lifting frame is vertically slidably connected to the frame, and a vertical push rod drives the lifting frame to move up and down. A cutting mechanism is installed on the lifting frame; a guiding frame is installed on the lifting frame, the guiding frame is located below the cutting mechanism, and the guiding frame includes a mutually - cooperating upper guiding strip and a lower guiding strip, and the guiding frame is used to position the poultry body.
[0008] Through this solution, the frame is fixed to the conveying mechanism. After the conveying mechanism transports the semi - finished product to this place, it is guided to the cutting mechanism under the action of the guiding frame and is automatically cut by the cutting mechanism. The lifting frame can adjust the overall height of the cutting mechanism and the guiding frame to adapt to the overall height of the current conveying mechanism, improving the scope of application.
[0009] Preferably, the frame includes a vertically - arranged sliding frame and an installation frame horizontally fixed to the top of the sliding frame, and installation lugs are provided at the top of the installation frame.
[0010] Through this solution, the installation frame is fixedly connected to the conveying mechanism through the installation lugs, and the sliding frame is used for installing and adjusting the lifting frame.
[0011] Preferably, a guide rail is provided inside the sliding carriage, the lifting carriage is slidably connected to the guide rail, one end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting carriage.
[0012] With this solution, it plays a role in guiding and stabilizing the vertical movement of the lifting carriage, ensuring the accuracy of its position. The vertical push rod is, for example, an electric push cylinder, which can perform fine adjustment of the height to adapt to the cutting of different types and sizes of poultry.
[0013] Preferably, the cutting mechanism includes a power motor and a blade. The power motor is fixed to the lifting platform of the lifting carriage, the blade is fixed to the rotating shaft of the power motor, and the blade is arranged obliquely and extends between the upper guide bar and the lower guide bar.
[0014] With this solution, under the guiding action of the guide rail, the poultry is guided to the blade, and the rotation of the blade realizes the cutting of the poultry carcass. The blade located in the guide frame can realize the complete cutting of the carcass.
[0015] Preferably, a protective cover is provided on the upper half of the blade.
[0016] With this solution, the protective cover can play a role in protecting personnel during installation and adjustment; moreover, it can prevent splashing of blood and water during the cutting process from affecting the safety of electrical equipment.
[0017] Preferably, the upper guide bar and the lower guide bar are arranged staggered in the vertical direction, and the upper guide bar and the lower guide bar are respectively bent upward and downward to form a flared shape.
[0018] With this solution, the flared shape can play a guiding role for the poultry body, enabling it to smoothly enter the blade; moreover, the staggered arrangement can adjust the position of the poultry body and improve the cutting accuracy.
[0019] Preferably, the lifting carriage is provided with relatively arranged pulleys, and the pulleys are clamped to the guide rail.
[0020] With this solution, through the rolling connection of the pulleys on the lifting carriage, wear can be reduced and the service life can be extended.
[0021] Preferably, a collecting hopper is provided at the bottom of the sliding carriage for collecting the cut poultry bodies.
[0022] With this solution, the dropping point of the product is ensured to be consistent, which is convenient for centralized loading or centralized conveying of the product.
[0023] Preferably, it further includes a scoring knife, and the scoring knife is located at the rear end of the lower guide bar and is arranged opposite to the blade.
[0024] Through the present case, the bottom of the carcass is assisted in slicing. When the blade is dull and unable to cut the bottom flesh, a slicing knife is used for separation, so as to meet the cutting requirements.
[0025] According to an embodiment of the present application, the beneficial effects of using the front half carcass slicing machine of the present application are that it can be installed on the poultry conveyor line to realize fully automatic slicing of the front half carcass of poultry. Moreover, due to the setting of the guiding frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of different sizes of poultry and different production lines, and improve the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the following will briefly introduce the drawings required for the description of the embodiments or the existing technical solutions. Obviously, the drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0027] Figure 1 It is a schematic structural diagram of a front half carcass slicing machine for poultry in an embodiment of the present application;
[0028] Figure 2 For Figure 1 the front view structural schematic diagram of the front half carcass slicing machine for poultry in
[0029] Figure 3 For Figure 1 the side view structural schematic diagram of the front half carcass slicing machine for poultry in
[0030] Figure 4 For Figure 1 the top view structural schematic diagram of the front half carcass slicing machine for poultry in DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] To make the purpose, technical solutions and advantages of the present application clearer, the following will clearly and completely describe the technical solutions of the present application in conjunction with specific embodiments and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0032] Such as Figure 1As shown in the figure, the front half carcass cutting machine for poultry in an embodiment of the present application includes a frame, the frame is installed at the conveying mechanism, a lifting frame 200 is vertically slidably connected to the frame, and a vertical push rod 210 drives the lifting frame 200 to move up and down, and a cutting mechanism 300 is installed on the lifting frame 200; a guiding frame 400 is installed on the lifting frame 200, the guiding frame 400 is located below the cutting mechanism 300, the guiding frame 400 includes a cooperating upper guiding strip 410 and a lower guiding strip 420, and the guiding frame 400 is used to position the poultry body.
[0033] Through the solution of this embodiment, the frame is fixed to the conveying mechanism. After the conveying mechanism conveys the semi-finished product to this place, under the action of the guiding frame 400, it is guided to the cutting mechanism 300, and the cutting is completed automatically by the cutting mechanism 300. The lifting frame 200 can adjust the overall height of the cutting mechanism 300 and the guiding frame 400 to adapt to the overall height of the current conveying mechanism, improving the scope of application.
[0034] The shape and position of the guiding frame 400 can adjust the running direction of the poultry body, position and limit the poultry body, and ensure that the cutting size meets the cutting requirements. The lower guiding strip 420 supports the cut carcass to move along the production line, and is used in cooperation with the upper guiding strip 410 to accurately introduce the cutting body, position the size of the cutting body, and assist the blade 320 in cutting.
[0035] In an embodiment of the present application, the frame includes a vertically arranged sliding frame 120 and a mounting frame 110 horizontally fixed to the top of the sliding frame 120, and mounting lugs 121 are provided at the top of the mounting frame 110. The mounting frame 110 is fixedly connected to the conveying mechanism through the mounting lugs 121, and the sliding frame 120 is used for installing and adjusting the lifting frame 200. The setting of the mounting lugs 121 can flexibly and safely fix the installation position and the fixing position of the equipment, and uniformly adjust the corresponding position dimensions of each single cutting part.
[0036] In an embodiment of the present application, a guiding rail 111 is provided on the inner side of the sliding frame 120, the lifting frame 200 is slidably connected to the guiding rail 111, one end of the vertical push rod 210 is fixed to the mounting frame 110, and the other end is connected to the top of the lifting frame 200. It plays a role in guiding and stabilizing the vertical movement of the lifting frame 200 to ensure the accuracy of its position. The vertical push rod 210 is, for example, an electric push cylinder, and can perform fine adjustment of the height to adapt to the cutting of different types and sizes of poultry.
[0037] Relatively arranged pulleys 230 are provided on the lifting frame 200, and the pulleys 230 are arranged to clamp the guiding rail 111. Through the rolling connection of the pulleys 230 on the lifting frame 200, the wear can be reduced and the service life can be improved.
[0038] In an embodiment of the present application, the cutting mechanism 300 includes a power motor 310 and a blade 320. The power motor 310 is fixed to the lifting table of the lifting frame 200, and the blade 320 is fixed to the rotating shaft of the power motor 310. The blade 320 is inclined and extends between the upper guide bar 410 and the lower guide bar 420. Under the guiding action of the guide rail 111, poultry is guided to the position of the blade 320, and the rotation of the blade 320 realizes the cutting of the poultry carcass. The blade 320 is located in the guide frame 400 and can realize the complete cutting of the carcass.
[0039] Made of high-quality stainless steel alloy material, the blade 320 is sharp and durable, used for cutting the front half of the carcass, achieving precise cutting and ensuring the cutting of the next process of the cut body.
[0040] In an embodiment of the present application, a protective cover 330 is provided on the upper half of the blade 320. The protective cover 330 can play a protective role in the installation and adjustment of personnel; moreover, it can prevent the splashing of blood and water during the cutting process from affecting the safety of electrical equipment.
[0041] In an embodiment of the present application, the upper guide bar 410 and the lower guide bar 420 are arranged staggered in the vertical direction. The upper guide bar 410 and the lower guide bar 420 are bent upward and downward respectively to form a flared shape. The flared shape can play a guiding role for the poultry body, enabling it to smoothly enter the position of the blade 320; moreover, the staggered arrangement can adjust the position of the poultry body and improve the cutting accuracy.
[0042] A collection hopper 230 is provided at the bottom of the sliding frame 120 for collecting the cut poultry bodies. This ensures that the dropping points of the products are consistent, facilitating the centralized loading or centralized conveying of the products.
[0043] In an embodiment of the present application, a scoring knife 340 is further included. The scoring knife 340 is located at the rear end of the lower guide bar 420 and is arranged opposite to the blade 320. It performs auxiliary scoring on the bottom of the carcass. When the blade 320 becomes dull and cannot cut the bottom skin and flesh, the scoring knife 340 is used for separation to meet the cutting requirements.
[0044] According to an embodiment of the present application, the beneficial effects of using the front half carcass cutting machine for poultry of the present application are that it can be installed on the poultry conveyor line to realize the fully automatic cutting of the front half carcass of poultry. Moreover, due to the setting of the guide frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of different sizes of poultry and different production lines, improving the application range of the device.
[0045] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0046] Note that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of the stated features, steps, operations, devices, components, and / or combinations thereof.
[0047] It should be noted that the terms "first", "second", etc. in the specification, claims and drawings of the present application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such terms may be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order different from those illustrated or described herein.
[0048] In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that comprises a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these process, method, product or device.
[0049] For ease of description, spatial relative terms such as "above", "on top of", "on the upper surface", "above" etc. may be used herein to describe the spatial positional relationship of one device or feature to another device or feature as shown in the figures. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, the device described as "above" or "on top of" another device or structure will then be positioned "below" or "beneath" the other device or structure. Thus, the exemplary term "above" can include both the orientation of "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and corresponding interpretations of the spatial relative descriptions used herein will be made.
[0050] In the detailed description above, reference has been made to the accompanying drawings, which form a part hereof. In the drawings, like symbols typically identify like components, unless the context dictates otherwise. The illustrated embodiments described in the detailed specification, drawings and claims are not meant to be limiting. Other embodiments may be used and other changes may be made without departing from the spirit or scope of the subject matter presented herein.
[0051] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A poultry front half carcass splitter, comprising a frame, the frame being mounted to a conveying mechanism, characterized in that: A lifting frame is vertically slidably connected to the frame, a vertical push rod drives the lifting frame to move up and down, and a cutting mechanism is installed on the lifting frame; a guide frame is installed on the lifting frame, the guide frame is located below the cutting mechanism, the guide frame includes an upper guide bar and a lower guide bar that cooperate with each other, and the guide frame is used to position the poultry body.
2. The poultry front half carcass cutting machine according to claim 1, characterized in that: The frame comprises a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame, and the top of the mounting frame is provided with a mounting lug.
3. The poultry front half carcass cutting machine according to claim 2, characterized in that: A guide rail is arranged on the inner side of the sliding frame, the lifting frame is slidably connected to the guide rail, one end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting frame.
4. The poultry front half carcass cutting machine according to claim 1, characterized in that: The cutting mechanism comprises a power motor and a blade. The power motor is fixed to the lifting platform of the lifting frame. The blade is fixed to the rotating shaft of the power motor. The blade is arranged obliquely and extends between the upper guide bar and the lower guide bar.
5. The poultry front half carcass cutting machine according to claim 4, characterized in that: The upper part of the blade is provided with a protective cover.
6. The poultry front half carcass cutting machine according to claim 5, characterized in that: The upper guide bars and the lower guide bars are arranged alternately in a vertical direction, and the upper guide bars and the lower guide bars are bent upward and downward respectively to form a trumpet shape.
7. The poultry front half carcass cutting machine according to claim 3, characterized in that: The lifting frame is provided with pulleys arranged opposite to each other, and the pulleys clamp the guide rails.
8. The poultry front half carcass cutting machine according to claim 2, characterized in that: A collecting hopper is provided at the bottom of the sliding frame for collecting the cut and fallen poultry bodies.
9. The poultry front half carcass cutting machine according to claim 4, characterized in that: It also includes a cutting knife, which is located at the rear end of the lower guide strip and is arranged opposite to the blade.