Novel base material distribution device

Abstract

The utility model relates to the field of industrial automation equipment, in particular to a novel base material distribution device. Comprising a rack, a plurality of base material pipelines fixedly installed on the rack and used for feeding, a lifting pipe connected to the rack in a lifting movable mode, a plurality of butt joint pipelines fixedly arranged on the lifting pipe and communicated with the lifting pipe, and a lifting driving mechanism used for driving the lifting pipe to do lifting motion. The base material pipelines are connected with the corresponding butt joint pipelines through hoses, each butt joint pipeline is provided with a control valve capable of being selectively opened and closed, the lifting pipe is further fixedly provided with a discharging pipe communicated with the lifting pipe, the height of the discharging pipe can be adjusted during discharging, and therefore base materials are prevented from splashing. The utility model provides a novel base material distribution device which can reduce splashing and residues of base materials.

Description

Technical Field

[0001] This application relates to the field of industrial automation equipment, and particularly to a new type of base material distribution device. Background Art

[0002] When formulating water-based latex paint, it is necessary to pick up the required base materials from various types of base material storage tanks at the base material distribution station using a draw tank according to the selection requirements of different materials. However, there are some problems during the picking-up process. Firstly, the current base material distribution station has a fixed height and discharges directly from the steel pipe opening. Due to the fixed height and being relatively high above the ground, it is difficult for the formulating personnel to operate when receiving the materials, and a large amount of splashing will occur when the base materials fall. The splashed base materials will remain on the ground, making it extremely difficult and time-consuming to clean the ground hygiene usually. In addition, the base materials will also splash onto the clothes and pants of the formulating personnel and solidify on the personnel's outerwear in a short time, and subsequent cleaning is also very troublesome. After working for a long time, the formulating personnel's clothing looks very dirty and messy, seriously affecting the work experience and image of the personnel. Secondly, the multiple base material interfaces of the current base material distribution station are arranged in a concentrated circular pattern, similar to a honeycomb. After each material receiving, some base materials will remain at the material outlet, making it difficult to clean. There may also be a situation of cross-contamination of base materials during the material receiving process by different formulating personnel, posing a certain quality risk and affecting production. Summary of the Invention

[0003] In view of this, this application provides a new type of base material distribution device that can reduce base material splashing and residue.

[0004] To achieve the above object, this application is implemented through the following technical solutions:

[0005] A new type of base material distribution device, characterized in that: it includes a frame, a number of base material pipes fixedly installed on the frame for feeding, a lifting pipe connected to the frame in a lifting and movable manner, a number of docking pipes fixedly arranged on the lifting pipe and communicating with it, and a lifting drive mechanism for driving the lifting and lowering movement of the lifting pipe; the base material pipes are connected to the corresponding docking pipes through hoses, and a selectively open and close control valve is provided on each docking pipe. A discharge pipe communicating with it is also fixedly arranged on the lifting pipe, and the discharge pipe can be adjusted in height during discharging to prevent base material splashing.

[0006] For the above new type of base material distribution device of this application, the discharge pipe can be adjusted in height through the lifting drive mechanism. When receiving materials, the discharge pipe can be lowered and gradually raised as the amount of base materials discharged, which can reduce or eliminate the generation of base material splashing.

[0007] In some embodiments, a manual cleaning valve for connecting to an external water source is provided at one end of the lifting pipe. By providing the manual cleaning valve at one end of the lifting pipe, it can be externally connected to a tap water pipe or a high-pressure water pipe. After discharging the material, the discharging pipe can be immediately rinsed to remove the residual material and improve production stability.

[0008] In some embodiments, a Y-type filter is further provided on the base material pipeline. The filter is mainly connected to the pipeline through a flange. Adding the filter can remove impurities in the pipeline and protect the downstream pipeline.

[0009] In some embodiments, the control valve is a pneumatic flange ball valve.

[0010] In some embodiments, the base material pipelines are arranged at intervals in the left-right direction. The lifting pipe extends in the left-right direction and is located below the base material pipelines, and the docking pipelines are also arranged at intervals in the left-right direction.

[0011] In some embodiments, the discharging pipe is connected to the middle of the lifting pipe and extends forward for a certain distance and then is vertically downward. This structure can lower the outlet to the bottom of the pulling cylinder during discharging, preventing material splashing during discharging.

[0012] In some embodiments, the docking pipeline is connected to the lifting pipe in an obliquely upward manner. In this way, the pipeline flow is smoother. The upper end of the docking pipeline is connected to the corresponding base material pipeline through a hose, so that it can move up and down according to the lifting drive mechanism, and the height can be adjusted according to the needs during material receiving.

[0013] In some embodiments, the frame includes a gantry and a bracket. The base material pipeline is fixedly installed on the gantry through bolts and is movable and adjustable in the left-right direction. The bracket includes two columns arranged at intervals left and right. A vertically extending slot is provided in the middle of the columns. One end of the lifting pipe extends out of the slot. The manual cleaning valve is installed on the extending end of the lifting pipe. Bases are respectively fixedly provided at both ends of the lifting pipe. The bases are slidably connected to the columns through vertically extending guide rail assemblies. The lifting drive mechanism is two groups of oil cylinders respectively connected to the two bases.

[0014] From the above technical solutions, it can be seen that the present application has at least the following advantages and positive effects:

[0015] 1. For a novel base material distribution device of the present application, the discharging pipe can be adjusted in height by the lifting drive mechanism. During material receiving, the discharging pipe can be lowered and gradually raised as the amount of base material discharged, which can reduce or prevent the generation of base material splashing.

[0016] 2. A manual cleaning valve is provided at one end of the lifting pipe in this application. It can be externally connected to a tap water pipe or a high-pressure water pipe. After discharging the material, the discharging pipe can be immediately rinsed to remove the residual material and improve production stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a perspective view of an embodiment of this application;

[0018] Figure 2 is a left side view of an embodiment of this application;

[0019] Figure 3 is a front view of an embodiment of this application.

[0020] Reference numeral description: 1. Frame; 11. Gantry; 12. Support; 121. Column; 2. Base material pipe; 3. Lifting pipe; 31. Discharging pipe; 4. Docking pipe; 5. Lifting drive mechanism; 6. Hose; 7. Control valve; 8. Manual cleaning valve; 9. Y-type filter; 10. Base; 101. Material cylinder; 102. Pulling cylinder; DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In order to make the objectives, technical solutions, and advantages of this application clearer, the following will further describe this application in detail with reference to the accompanying drawings. The terms used in the embodiments section of this application are only used to explain the specific embodiments of this application and are not intended to limit this application.

[0022] Refer to Figures 1 to 3 , an embodiment of this application provides a new type of base material distribution device, including a frame 1, a plurality of base material pipes 2 fixedly installed on the frame 1 for feeding, a lifting pipe 3 connected to the frame 1 in a lifting and moving manner, a plurality of docking pipes 4 fixedly arranged on the lifting pipe 3 and communicating with it, and a lifting drive mechanism 5 for driving the lifting pipe 3 to move up and down; the base material pipe 2 and the corresponding docking pipe 4 are connected by a hose 6, and a selectively opening and closing control valve 7 is provided on each docking pipe 4. A discharging pipe 31 communicating with it is also fixedly arranged on the lifting pipe 3, and the discharging pipe 31 can be adjusted in height during discharging to prevent the base material from splashing. The number of the base material pipes 2 and the docking pipes 4 can be increased or decreased according to actual needs.

[0023] For this base material distribution device, the discharging pipe 31 can be adjusted up and down by the lifting drive mechanism 5. When receiving the material, the discharging pipe 31 can be lowered and gradually raised as the amount of the discharged base material increases, which can reduce or eliminate the generation of base material splashing.

[0024] One end of the lifting pipe 3 is provided with a manual cleaning valve 8 for connecting to an external water source. By arranging the manual cleaning valve 8 at one end of the lifting pipe 3, it can be externally connected to a tap water pipe or a high-pressure water pipe. After discharging, the discharging pipe 31 can be immediately flushed to remove residual materials and improve production stability.

[0025] A Y-shaped filter 9 is also provided on the base material pipeline 2. The filter is mainly connected to the pipeline through a flange. Adding the filter can remove impurities in the pipeline and protect the downstream pipeline.

[0026] The control valve 7 is a pneumatic flange ball valve.

[0027] The base material pipelines 2 are arranged at intervals in the left-right direction. The lifting pipe 3 extends in the left-right direction and is located below the base material pipelines 2, and the docking pipelines 4 are also arranged at intervals in the left-right direction.

[0028] The discharging pipe 31 is connected to the middle of the lifting pipe 3 and extends forward for a certain distance and then is vertically downward. This structure can lower the outlet to the bottom of the drawing cylinder 102 during discharging, preventing material splashing during discharging.

[0029] The docking pipeline 4 is connected to the lifting pipe 3 in an obliquely upward direction. In this way, the pipeline flow is smoother. The upper end of the docking pipeline 4 is connected to the corresponding base material pipeline 2 through a hose 6, so that it can move up and down according to the lifting drive mechanism 5, and the height can be adjusted according to requirements during material receiving.

[0030] The frame 1 includes a gantry 11 and a bracket 12. The base material pipeline 2 is fixedly installed on the gantry 11 through bolts and is adjustable in the left-right direction. The bracket 12 includes two columns 121 arranged at intervals left and right. A vertically extending slot is provided in the middle of the column 121. One end of the lifting pipe 3 extends out of the slot. The manual cleaning valve 8 is installed on the extended end of the lifting pipe 3. Bases 10 are respectively fixedly arranged at both ends of the lifting pipe 3. The bases 10 are slidably connected to the column 121 through a vertically extending guide rail assembly. The lifting drive mechanism 5 is two oil cylinders respectively connected to the two bases 10.

[0031] The working process and usage method of a new type of base material distribution device in the above embodiment are briefly described as follows:

[0032] Connect each base material pipeline 2 to the material cylinder 101. During operation, first select the required base material according to the needs of each color mixer. The lifting drive mechanism 5 provides power to raise the lifting pipe 3, the docking pipe 4, and the discharging pipe 31 along the bracket 12 to a certain height. Subsequently, place the receiving cylinder 102 at the bottom of the discharging pipe 31. After placing it properly, the discharging pipe 31 descends. After the discharge port of the discharging pipe 31 descends to a certain position inside the cylinder 102; open the corresponding control valve 7, and the corresponding base material is output through the base material pipeline 2, the hose 6, the lifting pipe 3, and the discharging pipe 31. During the discharging process, the operator needs to adjust the height of the discharging pipe 31 according to the rising level of the liquid surface in the cylinder 102. After the discharging is completed, open the manual cleaning valve 8 installed outside the bracket 12 to wash the discharge port of the discharging pipe 31 clean, and then take out the cylinder 102. Finally, lower the discharging pipe 31 to the lowest point, and the whole process ends.

[0033] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, and are not intended to limit them; although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A novel base material dispensing device, characterized in that: It includes a frame, a plurality of base material pipelines fixedly installed on the frame for feeding, a lifting pipe connected to the frame in a lifting and movable manner, a plurality of docking pipelines fixedly arranged on the lifting pipes and communicating with the lifting pipes, and a lifting drive mechanism for driving the lifting pipes to move up and down; the base material pipelines and the corresponding docking pipelines are connected by a hose, each docking pipeline is provided with a selectively opened and closed control valve, and the lifting pipe is also fixedly provided with a discharge pipe communicating with the lifting pipe, and the discharge pipe can be adjusted in height when discharging materials to prevent the base material from splashing.

2. A novel base material dispensing device according to claim 1, characterized in that: One end of the lifting pipe is provided with a manual cleaning valve for connecting to an external water source.

3. A novel base material dispensing device according to claim 1, characterized in that: The base material pipeline is also provided with a Y-type filter.

4. A novel base material dispensing device according to claim 1, characterized in that: The control valve is a pneumatic flange ball valve.

5. A novel base material dispensing device according to claim 1, characterized in that: The base material pipelines are arranged at intervals along the left-right direction, the lifting pipes are extended along the left-right direction and are located below the base material pipelines, and the docking pipelines are also arranged at intervals along the left-right direction.

6. A novel base material dispensing device according to claim 1, characterized in that: The discharge pipe is connected to the middle part of the lifting pipe, and is arranged vertically downward after extending forward for a section.

7. A novel base material dispensing device according to claim 1, characterized in that: The butt joint pipe is connected to the lifting pipe in an oblique upward manner.

8. A novel base material dispensing device according to claim 2, characterized in that: The frame includes a gantry and a bracket, the base material pipeline is fixedly installed on the gantry by bolts and can be moved and adjusted in the left and right directions, the bracket includes two columns arranged at intervals on the left and right, a vertically extending slot is arranged in the middle of the column, one end of the lifting pipe extends out of the slot, the manual cleaning valve is installed on the protruding end of the lifting pipe, and bases are fixedly provided at both ends of the lifting pipe, and the bases are slidably connected to the columns through a vertically extending guide rail assembly, and the lifting drive mechanism is two groups of oil cylinders respectively connected to the two bases.

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