Blanking and screening device for processing stator and rotor iron cores for new energy vehicles
By designing an automatic discharge screening device, the automatic screening of the stator core is achieved by using electromagnets and moving mechanisms, the problems of low screening efficiency and high labor intensity in the prior art are solved, and efficiency is improved and work intensity is reduced.
Patent Information
- Application Number
- CN202422028232.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, the stator core needs to be manually screened before it is taken off the line, resulting in low screening efficiency and high labor intensity for workers.
An automatic cutting screening device is designed to fix the stator core by an electromagnet, and automatically move it to the OK or NG conveyor line using a moving mechanism and an electric push rod to realize automatic screening.
It improves the screening efficiency of the stator core, reduces the working strength of the operator, and has the function of automatically detecting the suction force of the electromagnet, which is convenient for maintenance.
Smart Images

Figure CN223011216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to a blanking and screening device for the processing of stator and rotor cores of new energy vehicles. Background Technique
[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as the power source (or use conventional vehicle fuels and adopt new in-vehicle power devices), integrating advanced technologies in vehicle power control and drive, and forming vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, range-extended electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, etc.
[0003] At present, before the stator and rotor cores are taken offline, most of them are detected by detection equipment, and the qualified products are separated from the unqualified products. However, since the operators need to manually screen the detected stator and rotor cores, the screening efficiency is slow, and the labor intensity of the operators is also large. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the above deficiencies and provide a blanking and screening device for the processing of stator and rotor cores of new energy vehicles that can automatically screen the detected stator and rotor cores, so as to improve the screening efficiency and reduce the working intensity of operators.
[0005] The purpose of the utility model is achieved as follows:
[0006] The blanking and screening device for the processing of stator and rotor cores of new energy vehicles includes a mounting plate. The upper surface of the mounting plate is fixedly connected with a first U-shaped plate. The upper surface of the first U-shaped plate is fixedly connected with a moving mechanism. The surface of the moving mechanism is fixedly connected with a second U-shaped plate. Both the front and rear sides of the inner wall of the second U-shaped plate are fixedly connected with U-shaped columns. The surface of the U-shaped column is fixedly connected with a first bearing. Both the front and rear sides of the first U-shaped plate are in contact with the surface of the first bearing. The bottom of the second U-shaped plate is fixedly connected with a cross plate. The bottom of the cross plate is fixedly connected with a first electric push rod. The bottom of the first electric push rod is fixedly connected with a first hollow cylinder. The bottom of the inner wall of the first hollow cylinder is fixedly connected with an electromagnet. The left side of the first U-shaped plate is fixedly connected with a controller. The moving mechanism, the first electric push rod, and the electromagnet are all electrically connected to the controller.
[0007] Preferably, the moving mechanism includes a driving motor, the bottom of the driving motor is fixedly connected to the upper surface of the first U-shaped plate, the output end of the driving motor is fixedly connected to a threaded column, the surface of the threaded column is threadedly connected to a threaded cylinder, the surfaces of the threaded cylinder and the inner wall of the second U-shaped plate are both fixedly connected with first connecting blocks, the surface of the threaded column is fixedly connected with a second bearing, and the surfaces of the second bearing and the upper surface of the first U-shaped plate are both fixedly connected with second connecting blocks.
[0008] Preferably, a guiding column is fixedly connected to the upper surface of the first hollow cylinder, hollow blocks are fixedly connected to the front and rear sides of the second U-shaped plate, and the inner wall of the hollow block is in contact with the surface of the guiding column.
[0009] Preferably, a connecting frame is fixedly connected to the left side of the inner wall of the first U-shaped plate, a second hollow cylinder is fixedly connected to the right side of the connecting frame, an iron block is fitted inside the second hollow cylinder, a limiting ring is fixedly connected to the surface of the iron block, the bottom of the limiting ring is in contact with the upper surface of the second hollow cylinder, and pressing brackets are fixedly connected to the left side of the limiting ring and the left side of the inner wall of the first U-shaped plate.
[0010] Preferably, the pressing bracket includes a second electric push rod, the left side of the second electric push rod is fixedly connected to the left side of the inner wall of the first U-shaped plate, a third connecting block is fixedly connected to the bottom of the second electric push rod, a spring is fixedly connected to the bottom of the third connecting block, and connecting plates are fixedly connected to the bottom of the spring and the left side of the limiting ring.
[0011] Preferably, a rubber pad is bonded to the bottom of the first hollow cylinder.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. For the blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model, through the suction force of the electromagnet on the stator and rotor cores, the stator and rotor cores can be fixed on the first hollow cylinder. At the same time, when the main board receives the detection result, through the cooperation of the first U-shaped plate, the moving mechanism, the second U-shaped plate, the U-shaped column, the first bearing, the cross plate, the first electric push rod and the first hollow cylinder, the stator and rotor cores can be automatically moved to the OK conveyor line or the NG conveyor line. Furthermore, the blanking and screening device can automatically screen the detected stator and rotor cores, thereby reducing the working intensity of the operators.
[0014] 2. The blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model, through the cooperation of the connecting frame, the second hollow cylinder, the iron block, the limiting ring and the pressing bracket, after the electromagnet is opened and moved above the iron block, by observing whether the second electric push rod can drive the iron block to move upward, it can be judged whether the suction force of the electromagnet is normal, so that the blanking and screening device has the function of automatically detecting the suction force of the electromagnet, thus making it more convenient for users to repair the electromagnet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 FIG. is a schematic structural diagram of the blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model.
[0016] Figure 2 is Figure 1 a sectional view taken along line A-A in FIG.
[0017] Figure 3 FIG. is a front view of the blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model.
[0018] Figure 4 FIG. is a bottom view of the moving mechanism in the blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model.
[0019] Figure 5 FIG. is a front view of the pressing bracket in the blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model.
[0020] Wherein: mounting plate 1, first U-shaped plate 2, moving mechanism 3, drive motor 3.1, threaded column 3.2, threaded cylinder 3.3, first connecting block 3.4, second bearing 3.5, second connecting block 3.6, second U-shaped plate 4, U-shaped column 5, first bearing 6, cross plate 7, first electric push rod 8, first hollow cylinder 9, electromagnet 10, controller 11, guide post 12, hollow block 13, connecting frame 14, second hollow cylinder 15, iron block 16, limiting ring 17, pressing bracket 18, second electric push rod 18.1, third connecting block 18.2, spring 18.3, connecting plate 18.4, rubber pad 19. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] See Figures 1 to 5, the blanking and screening device for the stator and rotor cores of new energy vehicles involved in the present utility model includes a mounting plate 1. A first U-shaped plate 2 is fixedly connected to the upper surface of the mounting plate 1. A moving mechanism 3 is fixedly connected to the upper surface of the first U-shaped plate 2. A second U-shaped plate 4 is fixedly connected to the surface of the moving mechanism 3. U-shaped columns 5 are fixedly connected to both the front and rear sides of the inner wall of the second U-shaped plate 4. A first bearing 6 is fixedly connected to the surface of the U-shaped column 5. Both the front and rear sides of the first U-shaped plate 2 are in contact with the surface of the first bearing 6. Through the first bearing 6, the second U-shaped plate 4 moves more smoothly left and right. A cross plate 7 is fixedly connected to the bottom of the second U-shaped plate 4. A first electric push rod 8 is fixedly connected to the bottom of the cross plate 7. A first hollow cylinder 9 is fixedly connected to the bottom of the first electric push rod 8. The first hollow cylinder 9 is controlled to move up and down by the first electric push rod 8. An electromagnet 10 is fixedly connected to the bottom of the inner wall of the first hollow cylinder 9. After the first hollow cylinder 9 is located above the stator and rotor cores, the stator and rotor cores can be fixed on the first hollow cylinder 9 by the suction force of the electromagnet 10. A controller 11 is fixedly connected to the left side of the first U-shaped plate 2. The moving mechanism 3, the first electric push rod 8, and the electromagnet 10 are all electrically connected to the controller 11. The controller 11 is used to receive signals from the detection device and control the operation of the moving mechanism 3, the first electric push rod 8, and the electromagnet 10.
[0022] Further, the moving mechanism 3 includes a driving motor 3.1. The bottom of the driving motor 3.1 is fixedly connected to the upper surface of the first U-shaped plate 2. The output end of the driving motor 3.1 is fixedly connected to a threaded column 3.2. A threaded sleeve 3.3 is threadedly connected to the surface of the threaded column 3.2. First connecting blocks 3.4 are fixedly connected to both the surface of the threaded sleeve 3.3 and the inner wall of the second U-shaped plate 4. A second bearing 3.5 is fixedly connected to the surface of the threaded column 3.2. Second connecting blocks 3.6 are fixedly connected to both the surface of the second bearing 3.5 and the upper surface of the first U-shaped plate 2. When the driving motor 3.1 drives the threaded column 3.2 to rotate, through the cooperation of the threaded column 3.2 and the threaded sleeve 3.3, the second U-shaped plate 4 can move left or right.
[0023] Further, a guiding column 12 is fixedly connected to the upper surface of the first hollow cylinder 9. Hollow blocks 13 are fixedly connected to both the front and rear sides of the second U-shaped plate 4. The inner wall of the hollow block 13 is in contact with the surface of the guiding column 12.
[0024] Further, a connecting frame 14 is fixedly connected to the left side of the inner wall of the first U-shaped plate 2. A second hollow cylinder 15 is fixedly connected to the right side of the connecting frame 14. An iron block 16 is fitted in the inner wall of the second hollow cylinder 15. A limiting ring 17 is fixedly connected to the surface of the iron block 16. The bottom of the limiting ring 17 is in contact with the upper surface of the second hollow cylinder 15. The iron block 16 is supported by the limiting ring 17. Pressing brackets 18 are fixedly connected to both the left side of the limiting ring 17 and the left side of the inner wall of the first U-shaped plate 2.
[0025] Furthermore, the pressing support 18 includes a second electric push rod 18.1. The left side of the second electric push rod 18.1 is fixedly connected to the left side of the inner wall of the first U-shaped plate 2. A third connecting block 18.2 is fixedly connected to the bottom of the second electric push rod 18.1. A spring 18.3 is fixedly connected to the bottom of the third connecting block 18.2. Connecting plates 18.4 are fixedly connected to both the bottom of the spring 18.3 and the left side of the limiting ring 17. The compression degree of the spring 18.3 between the third connecting block 18.2 and the connecting plate 18.4 is adjusted by the second electric push rod 18.1. By adjusting the compression degree of the spring 18.3, the resistance suffered by the iron block 16 when moving upward is changed. At the same time, through the cooperation of the connecting frame 14, the second hollow cylinder 15, the iron block 16, the limiting ring 17 and the pressing support 18, after the electromagnet 10 is opened and moves above the iron block 16, by observing whether the second electric push rod 18.1 can drive the iron block 16 to move upward, it can be judged whether the suction force of the electromagnet 10 is normal. Furthermore, the blanking and screening device has the function of automatically detecting the suction force of the electromagnet 10, thus making it more convenient for the user to repair the electromagnet 10.
[0026] Furthermore, a rubber pad 19 is bonded to the bottom of the first hollow cylinder 9. The first hollow cylinder 9 is separated from the stator-rotor core through the rubber pad 19. Thus, when the first hollow cylinder 9 approaches the stator-rotor core, the top of the stator-rotor core will not be damaged due to impact.
[0027] The working principle of the blanking and screening device for the stator and rotor cores of new energy vehicles of the present utility model is as follows: When the control unit receives the signal transmitted by the detection device, it controls the operation of the driving motor 3.1 through the controller 11, and drives the threaded column 3.2 to rotate through the driving motor 3.1. Then, through the cooperation of the threaded column 3.2 and the threaded barrel 3.3, the first hollow cylinder 9 is moved above the stator and rotor cores, and through the first electric push rod 8, the rubber pad 19 is brought into contact with the top of the stator and rotor cores. Then, the electromagnet 10 is turned on through the controller 11. At this time, through the suction force of the electromagnet 10 on the stator and rotor cores, the stator and rotor cores are fixed on the first hollow cylinder 9, and through the first electric push rod 8, the stator and rotor cores are lifted by a certain distance. Then, the controller 11 controls the driving motor 3.1 to rotate forward or backward according to the received signal, and through the cooperation of the threaded column 3.2 and the threaded barrel 3.3, the stator and rotor cores are moved to the OK conveyor line or the NG conveyor line. When the stator and rotor cores are moved to the designated position, the electromagnet 10 is turned off to separate the stator and rotor cores from the first hollow cylinder 9. When detecting the suction force of the electromagnet 10, first, through the cooperation of the driving motor 3.1, the threaded column 3.2 and the threaded barrel 3.3, the electromagnet 10 is moved above the iron block 16, and through the first electric push rod 8, the rubber pad 19 is brought into contact with the first hollow cylinder 9. Then, through the second electric push rod 18.1, the compression degree of the spring 18.3 between the third connecting block 18.2 and the connecting plate 18.4 is adjusted, and by adjusting the compression degree of the spring 18.3, the resistance suffered by the iron block 16 when moving upward is changed. When the resistance of the iron block 16 is adjusted, the electromagnet 10 is turned on, and the electromagnet 10 is controlled to move upward through the first electric push rod 8. At this time, by observing whether the iron block 16 moves upward, it can be judged whether the suction force of the electromagnet 10 is normal.
[0028] In addition, it should be noted that the above specific implementation manner is only an optimized solution of this patent. Any modification or improvement made by those skilled in the art according to the above conceptions is within the protection scope of this patent.
Claims
1. A material screening device for machining stator and rotor cores for new energy vehicles, comprising a mounting plate (1), characterized in that: The upper surface of the mounting plate (1) is fixedly connected to a first U-shaped plate (2), the upper surface of the first U-shaped plate (2) is fixedly connected to a moving mechanism (3), the surface of the moving mechanism (3) is fixedly connected to a second U-shaped plate (4), the front and rear sides of the inner wall of the second U-shaped plate (4) are fixedly connected to U-shaped columns (5), the surface of the U-shaped columns (5) is fixedly connected to a first bearing (6), the front and rear sides of the first U-shaped plate (2) are in contact with the surface of the first bearing (6), the bottom of the second U-shaped plate (4) is fixedly connected to a transverse plate (7), the bottom of the transverse plate (7) is fixedly connected to a first electric push rod (8), the bottom of the first electric push rod (8) is fixedly connected to a first hollow cylinder (9), the bottom of the inner wall of the first hollow cylinder (9) is fixedly connected to an electromagnet (10), the left side of the first U-shaped plate (2) is fixedly connected to a controller (11), and the moving mechanism (3), the first electric push rod (8) and the electromagnet (10) are all electrically connected to the controller (11).
2. The material screening device for machining stator and rotor cores for new energy vehicles according to claim 1 is characterized in that: The moving mechanism (3) comprises a driving motor (3.1), the bottom of the driving motor (3.1) being fixedly connected to the upper surface of the first U-shaped plate (2), the output end of the driving motor (3.1) being fixedly connected to a threaded column (3.2), the surface of the threaded column (3.2) being threadedly connected to a threaded barrel (3.3), the surface of the threaded barrel (3.3) and the inner wall of the second U-shaped plate (4) being fixedly connected to a first connecting block (3.4), the surface of the threaded column (3.2) being fixedly connected to a second bearing (3.5), and the surface of the second bearing (3.5) and the upper surface of the first U-shaped plate (2) being fixedly connected to a second connecting block (3.6).
3. The material screening device for machining stator and rotor cores for new energy vehicles according to claim 1, characterized in that: A guide column (12) is fixedly connected to the upper surface of the first hollow cylinder (9), and hollow blocks (13) are fixedly connected to the front and rear sides of the second U-shaped plate (4), wherein the inner wall of the hollow block (13) contacts the surface of the guide column (12).
4. The material screening device for machining stator and rotor cores for new energy vehicles according to claim 1, characterized in that: A connecting frame (14) is fixedly connected to the left side of the inner wall of the first U-shaped plate (2), a second hollow cylinder (15) is fixedly connected to the right side of the connecting frame (14), an iron block (16) is fitted on the inner wall of the second hollow cylinder (15), a limiting ring (17) is fixedly connected to the surface of the iron block (16), the bottom of the limiting ring (17) is in contact with the upper surface of the second hollow cylinder (15), and a pressing bracket (18) is fixedly connected to the left side of the limiting ring (17) and the left side of the inner wall of the first U-shaped plate (2).
5. The material screening device for machining stator and rotor cores for new energy vehicles according to claim 4, characterized in that: The pressing bracket (18) comprises a second electric push rod (18.1), the left side of the second electric push rod (18.1) is fixedly connected to the left side of the inner wall of the first U-shaped plate (2), the bottom of the second electric push rod (18.1) is fixedly connected to a third connecting block (18.2), the bottom of the third connecting block (18.2) is fixedly connected to a spring (18.3), and the bottom of the spring (18.3) and the left side of the limiting ring (17) are both fixedly connected to a connecting plate (18.4).
6. The material screening device for machining stator and rotor cores for new energy vehicles according to claim 1, characterized in that: A rubber pad (19) is bonded to the bottom of the first hollow cylinder (9).