Positioning clamp for welding
Patent Information
- Application Number
- CN202422207748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Existing welding fixtures can only clamp and position a single type of steel structural components, which has great limitations in use and is less practical.
A positioning fixture for welding is designed, including a frame, abutment block, fastening bolts, brackets and rollers. By sliding the abutment block on the cross beam, trapezoidal grooves and L-shaped plates are provided on its upper surface, clamping and fixing different types of steel structures is achieved.
该设计能够对不同种类的钢结构进行夹持固定,适用于管状和板状类钢结构的焊接处理,提高了焊接定位的灵活性和实用性。
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Figure CN223012315U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of welding positioning jigs, and more specifically, to a positioning fixture for welding. Background Art
[0002] A fixture refers to a device used to fix a machining object during the mechanical manufacturing process, so that it occupies the correct position to receive construction or inspection, also known as a chuck. Generally speaking, any device used to quickly, conveniently and safely install a workpiece in any process of the technological process can be called a fixture.
[0003] A welding fixture is a fixture specifically used to fix, position and support workpieces to be welded. It can be used in various welding processes such as arc welding, gas welding, laser welding or plasma welding. In actual use, a welding fixture is used to clamp and position different types of steel structure components for subsequent welding treatment.
[0004] However, since the current welding fixtures can only clamp and position a single type of steel structure component (for example, due to its own structural limitations, a fixture for steel pipes can only clamp and fix steel pipe products), the welding positioning fixture has great limitations in use, so its practicability is relatively low. Utility Model Content
[0005] In view of this, the embodiments of this application provide a positioning fixture for welding to solve the problem of the relatively single functional use of welding fixtures in related technologies.
[0006] In order to achieve the above purpose, the embodiments of this application provide the following technical solutions:
[0007] A positioning fixture for welding, comprising:
[0008] A frame, the frame includes two columns and a cross beam disposed between the columns. The cross beam is disposed at the top of the columns, and a plurality of rectangular through holes are formed in the cross beam along the thickness direction;
[0009] A contact block, the contact block is slidably disposed in the rectangular through hole. A trapezoidal groove is formed on the upper surface of the contact block for clamping a steel pipe. An L-shaped plate is disposed on the side surface of the contact block. A U-shaped sleeve is formed between the L-shaped plate and the side surface of the contact block. The U-shaped sleeve is sleeved on the cross beam, and the contact block is slidably connected to the cross beam through the U-shaped sleeve. A plurality of vertically arranged positioning holes are formed in the vertical portion of the L-shaped plate along the thickness direction;
[0010] A fastening bolt, the fastening bolt is disposed in the positioning hole and abuts against the side surface of the cross beam. The fastening bolt is used to fix the contact block at a specified position;
[0011] A bracket, the bracket is arranged on the upper surface of the cross beam and beside the rectangular through hole, and a screw rod is threadedly connected to the top end of the bracket, and the screw rod is directly above the abutting block;
[0012] A roller, the roller is arranged on the upper surface of the cross beam, and the outer surface of the roller is above the upper surface of the cross beam.
[0013] In some possible implementation manners, positioning holes for cooperating with the fastening bolts and the positioning holes are arranged on the side surface of the cross beam.
[0014] In some possible implementation manners, both ends in the length direction of the cross beam are connected to the columns.
[0015] In some possible implementation manners, bearing seats are arranged at the top ends of the two columns, rotating shafts for cooperating with the bearing seats are arranged at both ends of the cross beam, and the cross beam can rotate relative to the columns.
[0016] In some possible implementation manners, a wheel disc is arranged at the end face of one end in the length direction of the cross beam.
[0017] In some possible implementation manners, a plurality of holes are arranged in the thickness direction of the wheel disc, and the plurality of holes are equidistantly distributed on the wheel disc in the circumferential direction;
[0018] A quick clamp is further fixedly arranged on the upper surface of the column, and the quick clamp is used to control the wheel disc and fix the cross beam at a specified position.
[0019] The positioning fixture for welding provided by the embodiment of the present application has at least the following beneficial effects:
[0020] In the positioning fixture for welding provided by the embodiment of the present application, an abutting block is slidably arranged on the upper surface of the cross beam, and a trapezoidal groove for clamping tubular steel structures such as steel pipes is arranged on the upper surface of the abutting block. During actual use, when it is necessary to fix tubular steel structures such as steel pipes, the abutting block can be moved upward and located above the roller, and fixed and clamped by the screw rod on the bracket. When it is necessary to fix plate-shaped steel structures, the abutting block can be moved downward and located below the roller, and then the steel plate-shaped steel structure is clamped and fixed on the roller by the screw rod on the bracket. With the above structural design, different types of steel structures can be clamped and fixed to facilitate subsequent welding treatment. Description of the Drawings
[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0022] Figure 1 Schematic diagram of the overall structure of the positioning fixture for welding provided by the embodiment of the present application;
[0023] Figure 2 Exploded view of the abutting block of the positioning fixture for welding provided by the embodiment of the present application.
[0024] In the figure:
[0025] 100, frame; 200, column; 210, bearing seat; 220, rotating shaft; 300, cross beam; 310, rectangular through hole; 320, wheel disc; 321, hole; 330, quick clamp; 400, abutting block; 410, trapezoidal groove; 500, L-shaped plate; 510, positioning hole; 600, U-shaped sleeve; 700, fastening bolt; 800, bracket; 810, screw rod; 900, roller. Detailed implementation manners
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0027] As Figure 1 - Figure 2 shown, the positioning fixture for welding provided by the embodiment of the present application includes a frame 100, an abutting block 400, a fastening bolt 700, a bracket 800, and a roller 900. Among them, the frame 100 is the loading mechanism of the positioning fixture for welding. The frame 100 is formed by splicing two columns 200 and a cross beam 300. The cross beam 300 is arranged at the top positions of the two columns 200, and both ends in the length direction of the cross beam 300 are connected to the tops of the two columns 200. The cross beam 300 is also provided with a plurality of rectangular through holes 310 along the thickness direction, and the plurality of rectangular through holes 310 extend along the length direction of the cross beam 300.
[0028] The abutting block 400 is slidably arranged in the rectangular through-hole 310, and the abutting block 400 can move up and down relative to the cross beam 300 within the rectangular through-hole 310. A trapezoidal groove 410 is arranged on the upper surface of the abutting block 400, and the outer diameter of the top edge opening of the trapezoidal groove 410 is larger than that of the bottom edge opening. The abutting block 400 limits and fixes the tubular steel structure products through the trapezoidal groove 410. An L-shaped plate 500 is also fixedly arranged on one side surface of the abutting block 400. The L-shaped plate 500 and the side edge of the abutting block 400 jointly form a U-shaped sleeve 600. The U-shaped sleeve 600 is sleeved at the rectangular through-hole 310 of the cross beam 300, and the abutting block 400 realizes the structure of being slidably connected to the cross beam 300 through the U-shaped sleeve 600. In addition, a vertically arranged positioning hole 510 is opened in the vertical part of the L-shaped plate 500 along the thickness direction.
[0029] In this embodiment, a fastening bolt 700 is inserted into the positioning hole 510. The fastening bolt 700 can penetrate through the positioning hole 510 and abut against the side surface of the cross beam 300, so as to achieve the purpose of fixing the abutting block 400 at the preset position of the cross beam 300 through the fastening bolt 700. Preferably, the side surface of the cross beam 300 can be provided with a positioning hole 510 adapted to the positioning hole 510, so that the end of the fastening bolt 700 can penetrate through the positioning hole 510 of the L-shaped plate 500 and extend into the positioning hole 510 on the side surface of the cross beam 300, thereby improving the connection stability of the abutting block 400 relative to the cross beam 300.
[0030] The bracket 800 is arranged on the upper surface of the cross beam 300 and beside the rectangular through-hole 310. Specifically, a screw rod 810 is threadedly connected to the top end of the bracket 800. The screw rod 810 is arranged vertically downward, and the screw rod 810 is located above the rectangular through-hole 310 and the abutting block 400. The screw rod 810 moves up and down by means of threaded connection at the top end of the bracket 800. When the screw rod 810 moves towards the direction close to the abutting block 400, the screw rod 810 can clamp and fix the tubular steel structure component clamped in the trapezoidal groove 410.
[0031] In addition, a plurality of rollers 900 are arranged on the upper surface of the cross beam 300. The plurality of rollers 900 are rotatably arranged on the upper surface of the cross beam 300, and the outer wall surfaces of the plurality of rollers 900 are all higher than the upper surface of the cross beam 300.
[0032] In the positioning fixture for welding provided in the embodiments of the present application, an abutting block 400 is slidably arranged on the upper surface of the cross beam 300, and a trapezoidal groove 410 for clamping tubular steel structures such as steel pipes is arranged on the upper surface of the abutting block 400. During actual use, when it is necessary to fix a tubular steel structure such as a steel pipe, the abutting block 400 can be moved upward and located above the roller 900, and fixed and clamped by the screw 810 on the bracket 800. When it is necessary to fix a plate-shaped steel structure, the abutting block 400 can be moved downward and located below the roller 900, and then the steel plate-shaped steel structure is clamped and fixed on the roller 900 by the screw 810 on the bracket 800. With the above structural design, different types of steel structures can be clamped and fixed, facilitating subsequent welding treatment.
[0033] In some embodiments, bearing seats 210 are arranged at the tops of both columns 200, and rotating shafts 220 are arranged at both ends of the cross beam 300 in the length direction. The rotating shafts 220 are inserted into the inner rings of the bearing seats 210 and fixedly connected to the inner rings, so that the cross beam 300 can rotate relative to the columns 200.
[0034] Preferably, as Figure 2 shown, a disk 320 is further arranged at one end of the cross beam 300 in the length direction. The disk 320 is provided with a plurality of holes 321 along the thickness direction, and the plurality of holes 321 are circumferentially distributed on the disk 320. In addition, a quick clamp 330 is arranged at the top of the column 200. The quick clamp 330 is located beside the holes 321 of the disk 320. The clamp body of the quick clamp 330 can extend into the holes 321 to fix the cross beam 300 at a preset position through the disk 320. With the above structural design, the steel structure component to be welded that is clamped and fixed can be rotated according to the needs of the staff, facilitating the staff to weld the steel structure component from multiple different angles, thereby improving the efficiency of the welding treatment.
[0035] In the present specification, the embodiments or implementation manners are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same or similar parts among the embodiments can be referred to each other.
[0036] It should be noted that the phrases "an embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiment may include specific features, structures or characteristics, but not necessarily each embodiment includes the specific feature, structure or characteristic. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when combining an embodiment to describe a specific feature, structure or characteristic, implementing such a feature, structure or characteristic in combination with other embodiments, whether explicitly or implicitly described, is within the knowledge scope of those skilled in the art.
[0037] Generally speaking, terms should be understood at least in part by their use in context. For example, at least in part depending on the context, the term "one or more" used herein can be used to describe any feature, structure, or property in the sense of a singular meaning, or can be used to describe a combination of features, structures, or properties in the sense of a plural meaning. Similarly, at least in part depending on the context, terms such as "a" or "the" can also be understood to convey a singular usage or a plural usage.
[0038] It should be readily understood that the terms "on", "above", and "over" in this disclosure should be interpreted in the broadest manner so that "on" not only means "directly on something", but also includes the meaning of "on something" with intermediate features or layers therebetween, and "above" or "over" not only includes the meaning of "above" or "over something", but can also include the meaning of "above" or "over something" with no intermediate features or layers therebetween (i.e., directly on something).
[0039] In addition, spatial relative terms such as "below", "beneath", "under", "above", "over", etc. may be used herein for the sake of convenience in description to describe the relationship of one element or feature to other elements or features as shown in the figures. Spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used herein can be interpreted accordingly.
[0040] The term "substrate" used herein refers to the material on which subsequent material layers are added. The substrate itself may be patterned. The material added on top of the substrate may be patterned or may remain unpatterned. In addition, the substrate may include a wide range of materials, such as silicon, germanium, gallium arsenide, indium phosphide, etc. Alternatively, the substrate may be made of non-conductive materials (such as glass, plastic, or sapphire wafers, etc.).
[0041] As used herein, the term "layer" may refer to a portion of a material that includes a region having a certain thickness. The layer may extend over the entire underlying or overlying structure, or may have a smaller extent than the underlying or overlying structure. In addition, the layer may be a region of a homogeneous or heterogeneous continuous structure, the thickness of which is less than the thickness of the continuous structure. For example, the layer may be located between the top and bottom surfaces of the continuous structure or between any pair of lateral planes at the top and bottom surfaces. The layer may extend laterally, vertically, and / or along a conical surface. The substrate may be a layer, may include one or more layers therein, and / or may have one or more layers located thereon, thereabove, and / or therebelow. A layer may include multiple layers. For example, an interconnect layer may include one or more conductors and contact layers (in which contacts, interconnect lines, and / or vias are formed) and one or more dielectric layers.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not intended to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A welding positioning fixture, characterized in that: include: A frame (100), the frame (100) comprising two columns (200) and a crossbeam (300) arranged between the columns (200), the crossbeam (300) being arranged at the top ends of the columns (200), and the crossbeam (300) being provided with a plurality of rectangular through holes (310) along a thickness direction; an abutment block (400), the abutment block (400) being slidably disposed in the rectangular through hole (310), the upper surface of the abutment block (400) being provided with a trapezoidal groove (410), the trapezoidal groove (410) being used for clamping a steel pipe, the side surface of the abutment block (400) being provided with an L-shaped plate (500), the L-shaped plate (500) and the side surface of the abutment block (400) forming a U-shaped sleeve (600), the U-shaped sleeve (600) being sleeved on the crossbeam (300), the abutment block (400) being slidably connected to the crossbeam (300) through the U-shaped sleeve (600), and the vertical portion of the L-shaped plate (500) being provided with vertically arranged positioning holes (510) along the thickness direction; a fastening bolt (700), the fastening bolt (700) being disposed in the positioning hole (510) and abutting against the side surface of the crossbeam (300), the fastening bolt (700) being used to fix the abutment block (400) at a designated position; A bracket (800), the bracket (800) being arranged on the upper surface of the crossbeam (300) and being located beside the rectangular through hole (310), the top end of the bracket (800) being threadedly connected with a screw rod (810), and the screw rod (810) being located directly above the abutment block (400); A plurality of rollers (900) are provided on the upper surface of the crossbeam (300), and outer surfaces of the plurality of rollers (900) are located above the upper surface of the crossbeam (300).
2. The welding positioning fixture according to claim 1, characterized in that: The side surface of the crossbeam (300) is provided with the positioning hole (510) used in conjunction with the fastening bolt (700) and the positioning hole (510).
3. The welding positioning fixture according to claim 1, characterized in that: Both ends of the crossbeam (300) in the length direction are connected to the upright column (200).
4. The welding positioning fixture according to claim 3, characterized in that: The top ends of the two columns (200) are each provided with a bearing seat (210), and both ends of the crossbeam (300) are provided with a rotating shaft (220) used in conjunction with the bearing seat (210), and the crossbeam (300) can rotate relative to the columns (200).
5. The welding positioning fixture according to claim 4, characterized in that: A wheel disc (320) is provided at the end surface of one end of the crossbeam (300) in the length direction.
6. The welding positioning fixture according to claim 5, characterized in that: The wheel disc (320) is provided with a plurality of holes (321) along the thickness direction, and the plurality of holes (321) are evenly distributed on the wheel disc (320) along the circumferential direction; A quick clamp (330) is also fixedly disposed on the upper surface of the column (200), and the quick clamp (330) is used to control the wheel disc (320) and fix the crossbeam (300) at a specified position.