Ceramic chip assembling jig

By designing a ceramic sheet assembly fixture that includes a vacuum pump, a rotating motor and a telescopic hose, the assembly inaccuracy caused by the contact between the ceramic sheet and the fixture after the glue is brushed is solved, and higher assembly accuracy and stability are achieved.

CN223013017UActive Publication Date: 2025-06-24SUZHOU ANCHUANTAI TECH CO LTD
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Patent Information

Application Number
CN202422217802.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-06-24
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

During the assembly process of ceramic sheets, the ceramic sheets after the glue are brushed are likely to come into contact with the fixture, resulting in the glue sticking and affecting the assembly accuracy.

Method used

A ceramic sheet assembly fixture is designed, including a base, support shell, positioning plate, controller, threaded frame, rotary motor and vacuum pump. Through the exhaust force of the vacuum pump and the driving of the rotating motor, the ceramic sheet is adsorbed and fixed by using a telescopic hose and suction cup to avoid contact with the positioning plate.

Benefits of technology

It effectively reduces the impact of ceramic sheet glue on assembly and improves the accuracy and stability of ceramic sheet assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of assembly jigs, and particularly relates to a ceramic chip assembly jig which comprises a base, a supporting shell is fixedly connected to the upper surface of the base, a positioning plate is arranged above the supporting shell, a controller is arranged above the base, a threaded frame, a rotating motor and a vacuum pump are arranged in the supporting shell, and the rotating motor and the vacuum pump are arranged in the supporting shell. Two sets of telescopic columns are fixedly connected to the inner bottom wall of the supporting shell, the telescopic end of each telescopic column is fixedly connected with the bottom face of a threaded frame, the power output end of the rotating motor is fixedly connected with a threaded rod, and the outer surface of the threaded rod is in threaded connection with the inner wall of the threaded frame. The equipment can be controlled to be started and stopped and adjusted to work forwards and backwards, air draft force can be transmitted into the telescopic hose through the connecting pipe frame by starting of the vacuum pump, the telescopic hose is matched with the suction cup, and the ceramic wafer positioned in the positioning plate can be adsorbed and fixed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of assembly jigs, and particularly relates to a ceramic sheet assembly jig. Background Art

[0002] A ceramic sheet assembly jig is a special tool used in the process of ceramic sheet assembly. The ceramic sheet assembly jig is widely used in the ceramic sheet assembly process of industries such as electronics, electrical appliances, communication, and automobiles. The ceramic sheet jig positions and fixes the ceramic sheet to ensure the accuracy of the installation position of the ceramic sheet, avoid problems such as deviation and misalignment, and improve the installation accuracy;

[0003] When the ceramic sheet jig is in use, it positions and fixes the ceramic sheet to ensure the stability of the assembly. During the production and assembly process of the ceramic sheet, the installation after brushing glue is an important work process, and usually a jig is required to assist in the installation. However, when the jig is in use, it positions the ceramic sheet after brushing glue. After positioning, due to the glue on the ceramic sheet, it is easy for the glue to come into contact with the jig during assembly, and due to the viscosity of the glue, the ceramic sheet may stick to the jig, resulting in inaccurate assembly of the ceramic sheet during installation;

[0004] To solve the above problems, a ceramic sheet assembly jig is proposed in this application. Content of the Utility Model

[0005] To solve the above problems existing in the prior art, the utility model provides a ceramic sheet assembly jig, which has the characteristic of being able to reduce the influence of ceramic sheet glue on the assembly.

[0006] To achieve the above object, the utility model provides the following technical solution: A ceramic sheet assembly jig includes a base, the upper surface of the base is fixedly connected with a support shell, a positioning plate is arranged above the support shell, a controller is arranged above the base, a threaded frame, a rotating motor and a vacuum pump are respectively arranged inside the support shell, two sets of telescopic columns are fixedly connected to the inner bottom wall of the support shell, the telescopic end of each telescopic column is fixedly connected to the bottom surface of the threaded frame, the output end of the rotating motor is fixedly connected with a threaded rod, the outer surface of the threaded rod is threadedly connected with the inner wall of the threaded frame, the output end of the vacuum pump is fixedly communicated with a connecting pipe frame, the outer surface of the connecting pipe frame is fixedly communicated with equally spaced telescopic hoses, and the top end of each telescopic hose is fixedly connected with a suction cup.

[0007] As a preferred technical solution of the utility model, two sets of fixed pins are arranged above the positioning plate, and the bottom end of each fixed pin penetrates through the positioning plate and extends into the support shell.

[0008] As a preferred technical solution of the present utility model, a support seat is fixedly connected to the bottom surface of the controller, and the bottom surface of the support seat is fixedly connected to the upper surface of the base.

[0009] As a preferred technical solution of the present utility model, a connecting frame is fixedly connected to the bottom surface of the vacuum pump, and the bottom surface of the connecting frame is fixedly connected to the inner bottom wall of the support shell.

[0010] As a preferred technical solution of the present utility model, a fixing plate is fixedly connected to the back surface of the rotating motor, and the bottom surface of the fixing plate is fixedly connected to the upper surface of the inner bottom wall of the support shell.

[0011] As a preferred technical solution of the present utility model, a reinforcing frame is fixedly connected to the outer surface of each telescopic column, and the bottom surface of each reinforcing frame is fixedly connected to the inner bottom wall of the support shell.

[0012] As a preferred technical solution of the present utility model, two stabilizing frames are fixedly connected to the outer surface of the connecting pipe rack, and the bottom surface of each stabilizing frame is fixedly connected to the inner bottom wall of the support shell.

[0013] As a preferred technical solution of the present utility model, a support frame is fixedly connected to the outer surface of each telescopic hose, and the bottom surface of each support frame is fixedly connected to the upper surface of the threaded rack.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing a positioning plate, the ceramic sheet can be positioned. At the same time, through the controller, the device can be controlled to start, stop, and adjust the forward and reverse operations. By turning on the vacuum pump, the suction force can be transmitted through the connecting pipe rack to the telescopic hose, so that the telescopic hose cooperates with the suction cup to adsorb and fix the ceramic sheet positioned in the positioning plate. Then, by the forward and reverse rotation of the rotating motor, the threaded rod can be driven to rotate. By the rotation of the threaded rod and the thread, the threaded rack can be driven to move up and down. At the same time, the telescopic column expands and contracts accordingly, improving the stability of the movement of the threaded rack. By the up and down movement of the threaded rack, the telescopic hose can be driven to expand and contract, and the suction cup, the ceramic sheet, and the positioning plate can be moved upward relative to each other, so that the ceramic sheet with glue can be prevented from contacting the positioning plate and moving away from the positioning plate during assembly, further improving the assembly effect of the ceramic sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:

[0016] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0017] Figure 2It is a cross-sectional view of the support shell in the present utility model;

[0018] Figure 3 It is a cross-sectional view of the threaded frame in the present utility model;

[0019] Figure 4 It is a structural schematic diagram of the telescopic column in the present utility model;

[0020] Figure 5 It is a cross-sectional view of the connecting pipe rack in the present utility model;

[0021] Figure 6 It is a structural schematic diagram of the telescopic hose in the present utility model;

[0022] In the figure: 1, base; 2, support shell; 3, positioning plate; 4, fixed pin shaft; 5, support seat; 6, controller; 7, threaded frame; 8, vacuum pump; 9, stabilizing frame; 10, support frame; 11, suction cup; 12, telescopic hose; 13, telescopic column; 14, reinforcement frame; 15, connecting frame; 16, rotating motor; 17, fixing plate; 18, connecting pipe rack; 19, threaded rod. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0024] Please refer to Figure 1-6, the present utility model provides the following technical solutions: A ceramic chip assembly jig, including a base 1, the upper surface of the base 1 is fixedly connected with a support shell 2, a positioning plate 3 is arranged above the support shell 2, a controller 6 is arranged above the base 1, a threaded frame 7, a rotary motor 16 and a vacuum pump 8 are respectively arranged inside the support shell 2, two sets of telescopic columns 13 are fixedly connected to the inner bottom wall of the support shell 2, the telescopic end of each telescopic column 13 is fixedly connected to the bottom surface of the threaded frame 7, the output end of the power of the rotary motor 16 is fixedly connected with a threaded rod 19, the outer surface of the threaded rod 19 is threadedly connected with the inner wall of the threaded frame 7, the output end of the vacuum pump 8 is fixedly communicated with a connecting pipe frame 18, the outer surface of the connecting pipe frame 18 is fixedly communicated with telescopic hoses 12 arranged at equal distances, the top end of each telescopic hose 12 is fixedly connected with a suction cup 11. In this embodiment, through the rotation of the rotary motor 16, the threaded rod 19 can be driven to rotate accordingly, and by using the rotation of the threaded rod 19, the threaded frame 7 can be driven to move up and down, and at the same time, the telescopic columns 13 can follow the telescopic movement of the threaded frame 7, so that the threaded frame 7 drives the telescopic hoses 12 to telescopic and the suction cups 11 and the ceramic chips to move upward.

[0025] Specifically, two sets of fixed pin shafts 4 are arranged above the positioning plate 3, the bottom end of each fixed pin shaft 4 penetrates through the positioning plate 3 and extends into the interior of the support shell 2. In this embodiment, through the fixed pin shafts 4, the positioning plate 3 can be penetrated and fixed inside the support shell 2, so that the positioning plate 3 can be fixed to the support shell 2.

[0026] Specifically, the bottom surface of the controller 6 is fixedly connected with a support base 5, and the bottom surface of the support base 5 is fixedly connected with the upper surface of the base 1. In this embodiment, through the support base 5, the controller 6 can be fixed on the base 1, and at the same time, the controller 6 refers to a master control device that changes the wiring of the main circuit or the control circuit and changes the resistance value in the circuit in accordance with a predetermined sequence to control the starting, speed regulation, braking and reverse of the motor.

[0027] Specifically, the bottom surface of the vacuum pump 8 is fixedly connected with a connecting frame 15, and the bottom surface of the connecting frame 15 is fixedly connected with the inner bottom wall of the support shell 2. In this embodiment, through the connecting frame 15, the vacuum pump 8 can be fixed inside the support shell 2, so that the vacuum pump 8 can have stability.

[0028] Specifically, the back surface of the rotary motor 16 is fixedly connected with a fixing plate 17, and the bottom surface of the fixing plate 17 is fixedly connected with the upper surface of the inner bottom wall of the support shell 2. In this embodiment, through the fixing plate 17, the rotary motor 16 can be fixed inside the support shell 2, so that the rotary motor 16 can rotate stably for use.

[0029] Specifically, a reinforcing frame 14 is fixedly connected to the outer surface of each telescopic column 13, and the bottom surface of each reinforcing frame 14 is fixedly connected to the inner bottom wall of the support shell 2. In this embodiment, through the reinforcing frame 14, the connection between the telescopic column 13 and the support shell 2 can be strengthened, improving the firmness of the telescopic column 13.

[0030] Specifically, two stabilizing frames 9 are fixedly connected to the outer surface of the connecting pipe rack 18, and the bottom surface of each stabilizing frame 9 is fixedly connected to the inner bottom wall of the support shell 2. In this embodiment, through the stabilizing frame 9, the connecting pipe rack 18 can be supported inside the support shell 2, enabling the connecting pipe rack 18 to be used firmly.

[0031] Specifically, a support frame 10 is fixedly connected to the outer surface of each telescopic hose 12, and the bottom surface of each support frame 10 is fixedly connected to the upper surface of the threaded rack 7. In this embodiment, through the support frame 10, the top end of the telescopic hose 12 can be connected to the threaded rack 7, so that the threaded rack 7 can drive the telescopic hose 12 to expand and contract.

[0032] The working principle and usage process of the present utility model: When in use, first, connect the rotary motor 16, the vacuum pump 8, and the controller 6 to the power supply. At the same time, connect the rotary motor 16 and the vacuum pump 8 to the controller 6 through wires, and place the ceramic sheet for brushing glue in the positioning hole on the positioning plate 3 to position the ceramic sheet. When the placement of the ceramic sheet is completed, the bottom surface of the ceramic sheet contacts the suction cup 11. Then, through the wire, the controller 6 turns on the vacuum pump 8. By turning on the vacuum pump 8, the suction force is transmitted into the connecting pipe rack 18, and then transmitted to the telescopic hose 12 and the suction cup 11, so that the suction cup 11 adsorbs and fixes the ceramic sheet in position, and place the base 1 in a suitable position for assembly. When assembling the ceramic sheet, through the wire, the controller 6 turns on the rotary motor 16 to rotate forward. At the same time, with the forward rotation of the rotary motor 16, the threaded rod 19 is driven to rotate, and through the rotation and thread of the threaded rod 19, the threaded rack 7 is driven to move upward. At the same time, when the threaded rack 7 moves, the telescopic column 13 expands and contracts following the movement of the threaded rack 7. When the threaded rack 7 moves upward, the support frame 10 is driven to move upward, and through the movement of the support frame 10, the suction cup 11 and the ceramic sheet are driven to move upward, and at the same time, the telescopic hose 12 expands and contracts. When the ceramic sheet moves above the positioning plate 3, turn off the rotary motor 16, and turn off the vacuum pump 8 when assembling the ceramic sheet, so that the vacuum pump 8 releases the limit on the ceramic sheet. When the assembly of the ceramic sheet is completed, turn on the controller 6 to reverse again, so that the controller 6 drives the threaded rod 19 to reverse. At the same time, through the reverse rotation of the threaded rod 19, the threaded rack 7, the telescopic hose 12, the suction cup 11, and the telescopic column 13 return to their original positions, thereby improving the assembly effect of the ceramic sheet.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A ceramic sheet assembly jig, characterized in that: The invention comprises a base (1), the upper surface of the base (1) is fixedly connected to a support shell (2), a positioning plate (3) is arranged above the support shell (2), a controller (6) is arranged above the base (1), a threaded frame (7), a rotating motor (16) and a vacuum pump (8) are arranged inside the support shell (2), two groups of telescopic columns (13) are fixedly connected to the inner bottom wall of the support shell (2), the telescopic end of each telescopic column (13) is fixedly connected to the bottom surface of the threaded frame (7), the output end of the power of the rotating motor (16) is fixedly connected to a threaded rod (19), the outer surface of the threaded rod (19) is threadedly connected to the inner wall of the threaded frame (7), the output end of the vacuum pump (8) is fixedly connected to a connecting pipe frame (18), the outer surface of the connecting pipe frame (18) is fixedly connected to telescopic hoses (12) arranged at equal distances, and the top end of each telescopic hose (12) is fixedly connected to a suction cup (11).

2. A ceramic sheet assembly jig according to claim 1, characterized in that: Two groups of fixing pins (4) are arranged above the positioning plate (3), and the bottom end of each fixing pin (4) passes through the positioning plate (3) and extends to the inside of the supporting shell (2).

3. The ceramic sheet assembly jig according to claim 1, characterized in that: The bottom surface of the controller (6) is fixedly connected to a support base (5), and the bottom surface of the support base (5) is fixedly connected to the upper surface of the base (1).

4. The ceramic sheet assembly jig according to claim 1, characterized in that: The bottom surface of the vacuum pump (8) is fixedly connected to a connecting frame (15), and the bottom surface of the connecting frame (15) is fixedly connected to the inner bottom wall of the support shell (2).

5. The ceramic sheet assembly jig according to claim 1, characterized in that: A fixing plate (17) is fixedly connected to the back of the rotating motor (16), and a bottom surface of the fixing plate (17) is fixedly connected to the upper surface of the inner bottom wall of the supporting shell (2).

6. The ceramic sheet assembly jig according to claim 1, characterized in that: The outer surface of each telescopic column (13) is fixedly connected to a reinforcement frame (14), and the bottom surface of each reinforcement frame (14) is fixedly connected to the inner bottom wall of the support shell (2).

7. The ceramic sheet assembly jig according to claim 1, characterized in that: Two stabilizing frames (9) are fixedly connected to the outer surface of the connecting pipe frame (18), and the bottom surface of each stabilizing frame (9) is fixedly connected to the inner bottom wall of the supporting shell (2).

8. The ceramic sheet assembly jig according to claim 1, characterized in that: The outer surface of each telescopic hose (12) is fixedly connected to a support frame (10), and the bottom surface of each support frame (10) is fixedly connected to the upper surface of the threaded frame (7).