Novel granulation device for full-degradable plastic production

By setting up a filter inclined plate and a crushing box in the granulation device, large pieces of raw materials doped in the plastic powder are filtered and crushed, which solves the problem of large pieces of raw materials clogging the extrusion holes, and the normal operation of the granulation device and the improvement of product quality are achieved.

CN223013625UActive Publication Date: 2025-06-24ANHUI JINHUAI NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421953318.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-24
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the prior art, large pieces of raw materials doped in plastic powder cannot be effectively filtered and crushed, resulting in easy clogging of extrusion holes during the granulation process, affecting the normal operation of the granulation device and product quality.

Method used

A new granulation device is designed, including a filter inclined plate and a crushing box in the upper hopper, and the filtered powder raw materials and crushed large pieces of raw materials are transported to the conveying cylinder through the feed pipe to ensure that the large pieces of raw materials are effectively crushed and removed.

Benefits of technology

By filtering and crushing large pieces of raw materials doped in plastic powder, large pieces of raw materials are avoided from entering the conveying cylinder and causing blockage of extrusion holes, ensuring the normal operation of the granulation device, and improving granulation efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel granulation device for full-degradable plastic production, which comprises a conveying cylinder, a feeding hopper is arranged at the top of the conveying cylinder, a filtering inclined plate is fixedly connected between the front surface and the back surface of the inner wall of the feeding hopper, and one side of the feeding hopper is fixedly connected with a crushing box. Through the arrangement of the filtering inclined plate, large raw materials doped in plastic powder can be filtered and intercepted, the powder raw materials penetrate through the filtering inclined plate and enter the conveying cylinder through the second feeding pipe and the first feeding pipe in sequence, and the large raw materials intercepted by the filtering inclined plate are conveyed into the smashing box through the plastic pipeline. The crushing mechanism is used for crushing large raw materials, the crushed raw materials enter the conveying cylinder through the feeding pipe I, and the large raw materials doped in the plastic powder are filtered and crushed, so that the large raw materials are prevented from entering the conveying cylinder to block extrusion holes, and the normal operation of the granulation device is ensured; and the granulation efficiency and the product quality can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic production, in particular to a novel granulating device for the production of fully degradable plastics. Background Art

[0002] In the process of plastic production, the adjusted plastic powder is usually granulated. Most granulating devices generally extrude columnar plastics through the extrusion holes on the extrusion head, and then cut them with blades to obtain formed plastic particles.

[0003] For example, the Chinese patent with the authorization announcement number: CN218803297U discloses a novel granulating device for the production of fully degradable plastics, belonging to the technical field of plastic production. It includes a conveying cylinder and a feed hopper arranged on one side of the upper end of the conveying cylinder. A spiral conveying rod is rotatably arranged inside the heat preservation conveying cylinder. A driving motor is arranged at one end of the conveying cylinder close to the feed hopper. A granulating assembly is arranged at one end of the conveying cylinder. First, the inner thread sleeve and the outer thread connecting rod are assembled so that the circular plate and the cutting knife are connected into one body. Then, the outer thread connecting rod is screwed into the inner thread hole. When adjusting the extrusion hole, the staff pulls one of the movable rods to make the T-shaped clamping seat disengage from the clamping groove. Then, the staff rotates the circular plate clockwise or counterclockwise to adjust the extrusion hole communicating with the inside of the conveying cylinder, avoiding the need to replace the extrusion head and solving the problem of complex replacement operation.

[0004] When feeding the plastic powder raw material, the above patent lacks a filtering and pulverizing mechanism to filter and pulverize the large raw materials doped in the plastic powder. If the large raw materials are not processed, the large raw materials are doped in the powder raw materials and directly enter the conveying cylinder. The large raw materials are usually not easily heated and melted, and are likely to cause blockage of the extrusion holes during the granulation process, affecting the normal operation of the granulating device, reducing the processing efficiency, and affecting the product quality. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a novel granulating device for the production of fully degradable plastics.

[0006] To achieve the above object, the utility model adopts the following technical solution: A novel granulating device for the production of fully biodegradable plastics, including a conveying cylinder, a feeding hopper is arranged at the top of the conveying cylinder, a filtering inclined plate is fixedly connected between the front and back inner walls of the feeding hopper, a crushing box is fixedly connected to one side of the feeding hopper, a crushing mechanism for crushing large raw materials is arranged inside the crushing box, the feeding hopper and the crushing box are connected and communicated through a feeding pipeline, a conveying mechanism is arranged on the conveying cylinder, and a transmission mechanism for transmission is arranged between the conveying mechanism and the crushing mechanism. The bottom of the crushing box is fixedly communicated with a first feeding pipe, the bottom of the feeding hopper is fixedly communicated with a second feeding pipe, and the other end of the second feeding pipe is connected and communicated with the first feeding pipe.

[0007] As a further description of the above technical solution:

[0008] The crushing mechanism includes two first rotating shafts rotatably installed on the inner wall of the crushing box. The other ends of the two first rotating shafts rotatably penetrate through the crushing box and are fixedly connected with gears. The outer surfaces of the two gears are meshed with each other, and crushing rollers are fixedly sleeved on the outer surfaces of the two first rotating shafts.

[0009] As a further description of the above technical solution:

[0010] The conveying mechanism includes a motor bracket fixedly installed on the conveying cylinder. A driving motor is fixedly connected to the top of the motor bracket. The output end of the driving motor is fixedly connected with a second rotating shaft, and a spiral conveying blade is fixedly sleeved on the outer surface of the second rotating shaft.

[0011] As a further description of the above technical solution:

[0012] An extrusion head is arranged at one end of the conveying cylinder away from the driving motor, and a plurality of extrusion holes are formed in the extrusion head.

[0013] As a further description of the above technical solution:

[0014] One end of the second rotating shaft away from the driving motor is fixedly connected with a third rotating shaft, and the other end of the third rotating shaft rotatably penetrates through the extrusion head and is fixedly connected with a cutting blade.

[0015] As a further description of the above technical solution:

[0016] The transmission mechanism includes a driving pulley and a driven pulley. The driving pulley is fixedly sleeved on the second rotating shaft, the driven pulley is fixedly sleeved on one of the first rotating shafts, and a transmission belt is connected and transmitted between the outer surfaces of the driving pulley and the driven pulley.

[0017] As a further description of the above technical solution:

[0018] A heating plate is provided on the inner wall of the conveying cylinder.

[0019] The utility model has the following beneficial effects:

[0020] Compared with the prior art, in the granulating device for the production of fully biodegradable plastics, through the arrangement of the filtering inclined plate, large raw materials doped in the plastic powder can be filtered and intercepted. The powdered raw materials pass through the filtering inclined plate and enter the conveying cylinder successively through the second feeding pipe and the first feeding pipe. The large raw materials intercepted by the filtering inclined plate are conveyed to the crushing box through a plastic pipeline, and the large raw materials are crushed by a crushing mechanism. The crushed raw materials enter the conveying cylinder through the first feeding pipe. By filtering and crushing the large raw materials doped in the plastic powder, it is possible to prevent the large raw materials from entering the conveying cylinder and causing blockage of the extrusion holes, ensuring the normal operation of the granulating device and being beneficial to improving the granulating efficiency and product quality. Description of the Drawings

[0021] Figure 1 is a three-dimensional schematic diagram of the overall structure of a novel granulating device for the production of fully biodegradable plastics proposed by the utility model;

[0022] Figure 2 is another three-dimensional schematic diagram of the overall structure of a novel granulating device for the production of fully biodegradable plastics proposed by the utility model;

[0023] Figure 3 is a schematic diagram of the structure of the second rotating shaft, gears, etc. of a novel granulating device for the production of fully biodegradable plastics proposed by the utility model;

[0024] Figure 4 is a schematic diagram of the internal structure of the feeding hopper and the crushing box of a novel granulating device for the production of fully biodegradable plastics proposed by the utility model;

[0025] Figure 5 is a schematic diagram of the internal structure of the conveying cylinder of a novel granulating device for the production of fully biodegradable plastics proposed by the utility model;

[0026] Figure 6 is a three-dimensional schematic diagram of the crushing mechanism of a novel granulating device for the production of fully biodegradable plastics proposed by the utility model.

[0027] Legend Explanation:

[0028] 1. Feeding cylinder; 2. Hopper; 3. Filter inclined plate; 4. Crushing box; 5. Feeding pipeline; 6. First feeding pipe; 7. Second feeding pipe; 8. First rotating shaft; 9. Gear; 10. Crushing roller; 11. Motor bracket; 12. Driving motor; 13. Second rotating shaft; 14. Screw conveyor blade; 15. Extrusion head; 16. Extrusion hole; 17. Third rotating shaft; 18. Cutting blade; 19. Driving pulley; 20. Driven pulley; 21. Transmission belt; 22. Heating plate. Detailed implementation manner

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] Refer to Figure 1-6 , a novel granulating device for the production of fully biodegradable plastics provided by the present invention: including a feeding cylinder 1, a heating plate 22 is arranged on the inner wall of the feeding cylinder 1, a hopper 2 is arranged at the top of the feeding cylinder 1, a filter inclined plate 3 is fixedly connected between the front and back of the inner wall of the hopper 2, a crushing box 4 is fixedly connected to one side of the hopper 2, a crushing mechanism for crushing large raw materials is arranged inside the crushing box 4, the hopper 2 and the crushing box 4 are connected through a feeding pipeline 5, a conveying mechanism is arranged on the feeding cylinder 1, and a transmission mechanism for transmission is arranged between the conveying mechanism and the crushing mechanism. The bottom of the crushing box 4 is fixedly communicated with a first feeding pipe 6, the bottom of the hopper 2 is fixedly communicated with a second feeding pipe 7, and the other end of the second feeding pipe 7 is communicated with the first feeding pipe 6;

[0031] Through the setting of the filter inclined plate 3, large raw materials doped in the plastic powder can be filtered and intercepted. The powder raw materials pass through the filter inclined plate 3 and enter the feeding cylinder 1 through the second feeding pipe 7 and the first feeding pipe 6 in sequence. The large raw materials intercepted by the filter inclined plate 3 are transported to the crushing box 4 through a plastic pipeline and are crushed by the crushing mechanism. The crushed raw materials enter the feeding cylinder 1 through the first feeding pipe 6. By filtering and crushing the large raw materials doped in the plastic powder, it is possible to prevent large raw materials from entering the feeding cylinder 1 and causing blockage of the extrusion holes 16, ensuring the normal operation of the granulating device and being beneficial to improving the granulating efficiency and product quality.

[0032] The crushing mechanism includes two first rotating shafts 8 rotatably installed on the inner wall of the crushing box 4. The other ends of the two first rotating shafts 8 rotatably penetrate through the crushing box 4 and are fixedly connected with gears 9. The outer surfaces of the two gears 9 are meshed with each other, and crushing rollers 10 are fixedly sleeved on the outer surfaces of the two first rotating shafts 8.

[0033] The conveying mechanism includes a motor bracket 11 fixedly installed on the conveying cylinder 1. A driving motor 12 is fixedly connected to the top of the motor bracket 11. The output end of the driving motor 12 is fixedly connected to a second rotating shaft 13. A spiral conveyor blade 14 is fixedly sleeved on the outer surface of the second rotating shaft 13.

[0034] One end of the conveying cylinder 1 away from the driving motor 12 is provided with an extrusion head 15. A number of extrusion holes 16 are opened on the extrusion head 15.

[0035] One end of the second rotating shaft 13 away from the driving motor 12 is fixedly connected to a third rotating shaft 17. The other end of the third rotating shaft 17 rotatably penetrates through the extrusion head 15 and is fixedly connected to a cutting blade 18.

[0036] The transmission mechanism includes a driving pulley 19 and a driven pulley 20. The driving pulley 19 is fixedly sleeved on the second rotating shaft 13. The driven pulley 20 is fixedly sleeved on one of the first rotating shafts 8. A transmission belt 21 is connected between the outer surfaces of the driving pulley 19 and the driven pulley 20. By the combined use of the driving pulley 19, the driven pulley 20 and the transmission belt 21, the kinetic energy on the second rotating shaft 13 can be transmitted to one of the first rotating shafts 8, thereby driving the crushing mechanism to operate.

[0037] Working principle: During use, start the driving motor 12 and the heating plate 22. The output end of the driving motor 12 rotates to drive the second rotating shaft 13 to rotate, and the kinetic energy is transmitted to the crushing mechanism through the transmission mechanism. And through the combined use of the two gears 9, the two crushing rollers 10 are driven to rotate synchronously. At the same time, the worker pours the plastic powder into the feeding hopper 2. The large raw materials doped in the plastic powder are filtered and intercepted by the filtering inclined plate 3 in the feeding hopper 2. The powder raw materials pass through the filtering inclined plate 3 and enter the conveying cylinder 1 through the second feeding pipe 7 and the first feeding pipe 6 in sequence. The large raw materials intercepted by the filtering inclined plate 3 are conveyed to the crushing box 4 through a plastic pipe and are crushed by the rotating crushing rollers 10. The crushed raw materials enter the conveying cylinder 1 through the first feeding pipe 6.

[0038] The rotation of the second rotating shaft 13 can drive the spiral conveyor blade 14 to rotate, thereby conveying the raw materials entering the conveying cylinder 1 to the end close to the extrusion head 15. And the heating plate 22 heats the raw materials to melt them. The melted raw materials are extruded through the extrusion holes 16. At the same time, the rotation of the second rotating shaft 13 drives the third rotating shaft 17 to rotate, and then drives the cutting blade 18 to rotate synchronously to cut the extruded plastic, and finally form columnar plastic particles.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A novel granulating device for producing fully biodegradable plastics, comprising a conveying cylinder (1), characterized in that: A hopper (2) is provided on the top of the conveying cylinder (1), a filtering inclined plate (3) is fixedly connected between the front and back sides of the inner wall of the hopper (2), a crushing box (4) is fixedly connected to one side of the hopper (2), a crushing mechanism for crushing bulk raw materials is provided inside the crushing box (4), the hopper (2) and the crushing box (4) are connected via a conveying pipe (5), a conveying mechanism is provided on the conveying cylinder (1), a transmission mechanism for transmission is provided between the conveying mechanism and the crushing mechanism, a first feed pipe (6) is fixedly connected to the bottom of the crushing box (4), a second feed pipe (7) is fixedly connected to the bottom of the hopper (2), and the other end of the second feed pipe (7) is connected to the first feed pipe (6).

2. A novel granulation device for the production of fully degradable plastics according to claim 1, characterized in that: The pulverizing mechanism comprises two rotating shafts (8) rotatably mounted on the inner wall of a pulverizing box (4), the other ends of the two rotating shafts (8) both rotatably penetrate the pulverizing box (4) and are fixedly connected to gears (9), the outer surfaces of the two gears (9) are meshed with each other, and the outer surfaces of the two rotating shafts (8) are fixedly sleeved with pulverizing rollers (10).

3. A novel granulation device for the production of fully degradable plastics according to claim 2, characterized in that: The conveying mechanism comprises a motor bracket (11) fixedly mounted on a conveying cylinder (1); a driving motor (12) is fixedly connected to the top of the motor bracket (11); a second rotating shaft (13) is fixedly connected to the output end of the driving motor (12); and a spiral conveying blade (14) is fixedly sleeved on the outer surface of the second rotating shaft (13).

4. A novel granulation device for the production of fully degradable plastics according to claim 3, characterized in that: An extrusion head (15) is arranged at one end of the conveying cylinder (1) away from the driving motor (12), and a plurality of extrusion holes (16) are provided on the extrusion head (15).

5. A novel granulation device for the production of fully degradable plastics according to claim 3, characterized in that: One end of the second rotating shaft (13) away from the driving motor (12) is fixedly connected to the third rotating shaft (17), and the other end of the third rotating shaft (17) rotates through the extruder head (15) and is fixedly connected to the cutting blade (18).

6. A novel granulation device for the production of fully degradable plastics according to claim 3, characterized in that: The transmission mechanism comprises a driving pulley (19) and a driven pulley (20), wherein the driving pulley (19) is fixedly sleeved on the second rotating shaft (13), and the driven pulley (20) is fixedly sleeved on one of the first rotating shafts (8), and a transmission belt (21) is connected between the outer surfaces of the driving pulley (19) and the driven pulley (20).

7. A novel granulation device for the production of fully degradable plastics according to claim 1, characterized in that: A heating plate (22) is provided on the inner wall of the conveying cylinder (1).

Citation Information

Patent Citations

  • A novel granulation device for the production of fully biodegradable plastics

    CN218803297U