Molding mold

By designing a shaping mold for the front port plate of the washing machine drum, the combination of nitrogen spring and beveled cone mould is used to achieve efficient processing without manual knocking, solving the problems of noise pollution, surface damage and rust risks in traditional processes, and improving processing efficiency and batch production capacity.

CN223013724UActive Publication Date: 2025-06-24GUANGZHOU DELI WASHING MASCH CO LTD
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Patent Information

Application Number
CN202422238860.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-24
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The manufacturing process of the front port plate of the traditional washing machine drum relies on manual knocking and molding, which leads to noise pollution, surface damage and rust risks, which may lead to damage to clothes or contaminated with rust, and low processing efficiency, which is not conducive to mass production.

Method used

A shaping mold is designed, including an upper mold seat, a nitrogen spring and a beveled conical mould. By approaching the upper mold seat and the lower mold seat, the conical mould is punched out on the front port plate by the cooperation of the beveled conical mould and the conical cavity, so as to achieve processing without manual knocking.

Benefits of technology

It improves the processing efficiency of the front port plate, reduces the risk of noise pollution and surface damage, reduces the risk of rust, and helps the mass production of the front port plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping mold, and belongs to the technical field of molds. The shaping die comprises a first die assembly and a second die assembly, the first die assembly comprises an upper die base, a nitrogen spring and a bevel cone male die, the nitrogen spring and the bevel cone male die are both arranged on the upper die base, a gland is arranged at the end, away from the upper die base, of the nitrogen spring, and the bevel cone male die is located on the inner side of the gland; the second die assembly comprises a lower die base and a bevel cone female die, the bevel cone female die is arranged on the lower die base, the bevel cone male die is arranged opposite to a conical cavity of the bevel cone female die and used for machining a conical opening of a front opening plate, and the gland is arranged opposite to the bearing face of the bevel cone female die and used for machining a conical opening of the front opening plate. The pressing plate is used for pressing the front opening plate. The machining efficiency of the front opening plate can be improved, the front opening plate does not need to be manually knocked additionally, and batch production of the front opening plate is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a shaping mold. Background Art

[0002] A washing machine is a cleaning appliance that uses electric energy to generate mechanical action to wash clothes. It mainly consists of a cabinet, a washing and dewatering tub (in some cases, the washing tub and the dewatering tub are separated), a transmission and control system, etc., and some are also equipped with a heating device.

[0003] Washing machines can be divided into various types, including pulsator washing machines, drum washing machines or steam washing machines, etc. Among them, the manufacturing process of the conical opening at the center of the front mouth plate of the drum of a traditional washing machine relies on manual extra hammering by workers, which not only increases noise pollution, but also may damage the surface of the workpiece, leading to subsequent rust risk, and may further cause damage to clothes or contamination with rust during the washing process. Moreover, the processing efficiency is low, which is not conducive to the mass production of workpieces.

[0004] Therefore, there is an urgent need to provide a shaping mold to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a shaping mold, which can improve the processing efficiency of the front mouth plate, eliminate the need for manual extra hammering of the front mouth plate, and contribute to the mass production of the front mouth plate.

[0006] To achieve the above purpose, the following technical solutions are provided:

[0007] The shaping mold includes:

[0008] A first mold component, including an upper mold base, a nitrogen spring and an inclined surface cone punch. The nitrogen spring and the inclined surface cone punch are both arranged on the upper mold base. A gland is arranged at one end of the nitrogen spring away from the upper mold base, and the inclined surface cone punch is located inside the gland.

[0009] A second mold component, including a lower mold base and an inclined surface cone die. The inclined surface cone die is arranged on the lower mold base. The inclined surface cone punch is arranged opposite to the conical cavity of the inclined surface cone die for processing the conical opening of the front mouth plate. The gland is arranged opposite to the bearing surface of the inclined surface cone die for pressing the front mouth plate.

[0010] As an optional solution of the shaping mold, the first mold component further includes a guide post. A guide hole is penetrated through the outer edge of the gland. One end of the guide post is connected to the upper mold base, and the other end of the guide post slidably penetrates through the guide hole.

[0011] As an alternative to the shaping die, a limiting piece is provided at one end of the guiding column away from the upper die base and extending out of the guiding hole, and the limiting piece is stopped at the gland.

[0012] As an alternative to the shaping die, threaded holes are provided on the outer edge of the upper die base, a screw rod portion is provided at one end of the guiding column away from the gland, and the screw rod portion is threadedly connected to the threaded holes.

[0013] As an alternative to the shaping die, the first die assembly further includes a right-angle edge punch, the right-angle edge punch is provided on one side of the inclined surface cone punch away from the upper die base, a cylindrical cavity communicating with the conical cavity is further provided inside the inclined surface cone die, and the right-angle edge punch is disposed opposite to the cylindrical cavity.

[0014] As an alternative to the shaping die, a limiting groove is provided on one side of the inclined surface cone punch away from the upper die base, and the right-angle edge punch is embedded in the limiting groove.

[0015] As an alternative to the shaping die, the first die assembly further includes a guiding sleeve, the guiding sleeve is coaxially provided at one end of the gland close to the upper die base, and the inclined surface cone punch can slide vertically relative to the inside of the guiding sleeve.

[0016] As an alternative to the shaping die, the first die assembly further includes a padding support frame, and the padding support frame is provided between the upper die base and the inclined surface cone punch.

[0017] As an alternative to the shaping die, a relief groove is provided on the bearing surface of the inclined surface cone die, and the reinforcing rib of the front mouth plate can be received in the relief groove, and / or

[0018] A stamping annular portion is provided at one end of the gland away from the upper die base, a limiting forming groove is provided on the bearing surface of the inclined surface cone die, and the stamping annular portion is disposed opposite to the limiting forming groove for bending the outer edge of the front mouth plate.

[0019] As an alternative to the shaping die, a plurality of the nitrogen springs are circumferentially and spacedly provided between the upper die base and the gland.

[0020] Compared with the prior art, the beneficial effects of the present utility model are:

[0021] The shaping mold provided by the present utility model is provided with an inclined surface cone concave mold with a conical cavity on the lower mold base, and an inclined surface cone convex mold is installed on the upper mold base. The inclined surface cone convex mold is opposite to the conical cavity of the inclined surface cone concave mold. By approaching the upper mold base and the lower mold base to each other, the inclined surface cone convex mold is matched with the conical cavity to punch a conical opening on the front mouth plate. A nitrogen spring with a gland is installed on the upper mold base. Since the gland is opposite to the bearing surface of the inclined surface cone concave mold, during the descent of the upper mold base, first the gland contacts and presses the front mouth plate against the bearing surface, and then the inclined surface cone convex mold continues to descend and punches the middle position of the front mouth plate, and the nitrogen spring is in a compressed state; when the downward force of the upper mold base is removed, the inclined surface cone convex mold can be jacked up by the nitrogen spring. Moreover, by adding a nitrogen spring, it helps to buffer the vibration generated during the stamping process. The shaping mold provided by the present utility model can improve the processing efficiency of the front mouth plate, without the need for manual additional knocking on the front mouth plate, which is helpful for the batch production of the front mouth plate. Description of the Drawings

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments of the present utility model. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the content of the embodiments of the present utility model and these drawings.

[0023] Figure 1 It is a schematic structural diagram of the first mold assembly and the second mold assembly of the shaping mold in the embodiment of the present utility model approaching each other;

[0024] Figure 2 is Figure 1 a partial enlarged view of A in

[0025] Figure 3 is Figure 1 a partial enlarged view of B in

[0026] Figure 4 is Figure 1 a partial enlarged view of C in

[0027] Figure 5 It is a schematic structural diagram of the first mold assembly and the second mold assembly of the shaping mold in the embodiment of the present utility model moving away from each other.

[0028] Reference Signs:

[0029] 1. First mold assembly; 2. Second mold assembly; 3. Front mouth plate; 31. Reinforcing rib

[0030] 11. Upper die holder; 111. Threaded hole; 12. Nitrogen spring; 13. Inclined surface cone punch; 131. Limit groove; 14. Pressing cover; 141. Guide hole; 142. Stamping annular part; 15. Guide post; 151. Screw part; 16. Limit piece; 17. Right-angled edge punch; 18. Guide sleeve; 19. Lifting support frame

[0031] 21. Lower die holder; 22. Inclined surface cone die; 221. Conical cavity; 222. Bearing surface; 223. Cylindrical cavity; 224. Avoidance groove; 225. Limit forming groove Detailed implementation manners

[0032] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0033] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0034] In the description of the present utility model, it should also be noted that unless otherwise clearly defined and limited, the terms "set" and "connect" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0036] In order to improve the processing efficiency of the front mouth plate and facilitate the mass production of the front mouth plate, this embodiment provides a shaping die. The following will combine Figures 1 to 5 to describe the specific content of this embodiment in detail. It should be noted that the height direction or the vertical direction mentioned in this embodiment both refer to Figure 5 the Z direction in

[0037] As Figure 1 shown in combination with Figure 5 , the shaping die in this embodiment includes a first die assembly 1 and a second die assembly 2. The first die assembly 1 includes an upper die base 11, a nitrogen spring 12, and an inclined surface cone punch 13. The nitrogen spring 12 and the inclined surface cone punch 13 are both arranged on the upper die base 11. A gland 14 is arranged at one end of the nitrogen spring 12 away from the upper die base 11, and the inclined surface cone punch 13 is located inside the gland 14. The second die assembly 2 includes a lower die base 21 and an inclined surface cone die 22. The inclined surface cone die 22 is arranged on the lower die base 21. The inclined surface cone punch 13 is arranged opposite to the conical cavity 221 of the inclined surface cone die 22. The inclined surface cone punch 13 is used to process the conical opening of the front mouth plate 3. The gland 14 is arranged opposite to the bearing surface 222 of the inclined surface cone die 22. The gland 14 is used to press the front mouth plate 3.

[0038] In short, for the shaping die provided in this embodiment, an inclined surface cone die 22 with a conical cavity 221 is arranged on the lower die base 21, and an inclined surface cone punch 13 is installed on the upper die base 11. Among them, the inclined surface cone punch 13 is opposite to the conical cavity 221 of the inclined surface cone die 22. By approaching the upper die base 11 and the lower die base 21 to each other, the inclined surface cone punch 13 is used in cooperation with the conical cavity 221 to punch a conical opening on the front mouth plate 3. The nitrogen spring 12 with the gland 14 is installed on the upper die base 11. Since the gland 14 is opposite to the bearing surface 222 of the inclined surface cone die 22, during the downward movement of the upper die base 11, first, the gland 14 contacts and presses the front mouth plate 3 with the bearing surface 222, and then the inclined surface cone punch 13 continues to descend and punches the middle position of the front mouth plate 3. The nitrogen spring 12 is in a compressed state; when the downward force of the upper die base 11 is withdrawn, the nitrogen spring 12 can reset and push the inclined surface cone punch 13 up. Moreover, by adding the nitrogen spring 12, it helps to buffer the vibration generated during the stamping process.

[0039] Exemplarily, the second mold assembly 2 can be fixed on the operating table, and the first mold assembly 1 can be installed on the piston rod of the hydraulic rod. The first mold assembly 1 can be lifted and lowered in the height direction through the piston rod. Optionally, a plurality of nitrogen gas springs 12 are circumferentially and spacedly arranged between the upper mold base 11 and the gland 14. The surface area of the gland 14 is larger than the sum of the cross-sectional areas of all the nitrogen gas springs 12. By adding the gland 14, it is convenient to increase the contact area with the front mouth plate 3, which helps to limit the position of the front mouth plate 3 from changing during stamping.

[0040] Furthermore, the first mold assembly 1 further includes a guide post 15. A guide hole 141 is penetrated through the outer edge of the gland 14. One end of the guide post 15 is connected to the upper mold base 11, and the other end of the guide post 15 slidably penetrates into the guide hole 141. The guide post 15 extends in the height direction. Through the sliding of the guide post 15 relative to the guide hole 141, it is convenient to guide the inclined surface cone punch 13 to approach or move away from the inclined surface cone die 22 only in the height direction.

[0041] Furthermore, a limit piece 16 is provided at the end of the guide post 15 away from the upper mold base 11 and protruding out of the guide hole 141, and the limit piece 16 abuts against the gland 14. The outer diameter of the limit piece 16 is larger than the inner diameter of the guide hole 141. By installing the limit piece 16 at one end of the guide post 15, it is used to limit the moving stroke of the gland 14 relative to the guide post 15, and to prevent the gland 14 from separating from the guide post 15 when the nitrogen gas spring 12 resets.

[0042] Optionally, a threaded hole 111 is provided on the outer edge of the upper mold base 11. A screw rod portion 151 is provided at the end of the guide post 15 away from the gland 14, and the screw rod portion 151 is threadedly connected to the threaded hole 111. When the first mold assembly 1 does not descend, by controlling the depth of the screw rod portion 151 screwed into the threaded hole 111, the distance between the gland 14 and the upper mold base 11 can be adjusted and the initial compression state of the nitrogen gas spring 12 can be changed.

[0043] Furthermore, as Figure 4 Combined with Figure 5 shown, the first mold assembly 1 further includes a right-angle edge punch 17. The right-angle edge punch 17 is arranged on the side of the inclined surface cone punch 13 away from the upper mold base 11. A cylindrical cavity 223 communicating with the conical cavity 221 is further provided inside the inclined surface cone die 22, and the right-angle edge punch 17 is arranged opposite to the cylindrical cavity 223. When the first mold assembly 1 receives the downward driving force of the hydraulic cylinder, the right-angle edge punch 17 cooperates with the side wall of the cylindrical cavity 223 of the inclined surface cone die 22, so that the inner edge of the conical opening of the front mouth plate 3 is bent.

[0044] Further, a limiting groove 131 is provided on the side of the inclined surface cone punch 13 away from the upper die base 11, and the right-angle edge punch 17 is embedded in the limiting groove 131. The fastening bolt passes through the right-angle edge punch 17 and is threadedly connected to the inclined surface cone punch 13. By adding the limiting groove 131, the installation accuracy of the right-angle edge punch 17 on the inclined surface cone punch 13 can be ensured.

[0045] Further, the first die assembly 1 further includes a guide sleeve 18. The guide sleeve 18 is coaxially arranged at one end of the gland 14 close to the upper die base 11, and the inclined surface cone punch 13 can slide vertically relative to the inner side of the guide sleeve 18. The guide sleeve 18 extends in the height direction, and the inclined surface cone punch 13 is slidably arranged in the guide sleeve 18 to guide the up and down movement of the inclined surface cone punch 13.

[0046] Further, the first die assembly 1 further includes a heightening support frame 19. The heightening support frame 19 is arranged between the upper die base 11 and the inclined surface cone punch 13. By adding the heightening support frame 19, it is convenient to increase the height of the inclined surface cone punch 13 relative to the upper die base 11 according to the use requirements.

[0047] Further, an avoidance groove 224 is provided on the bearing surface 222 of the inclined surface cone die 22, and the reinforcing rib 31 of the front mouth plate 3 can be received in the avoidance groove 224, and / or a stamping ring portion 142 is provided at one end of the gland 14 away from the upper die base 11. A limiting forming groove 225 is provided on the bearing surface 222 of the inclined surface cone die 22, and the stamping ring portion 142 and the limiting forming groove 225 are arranged opposite to each other for bending the outer edge of the front mouth plate 3. As Figure 2 Combined Figure 5 shown, the front mouth plate 3 in this embodiment itself has a reinforcing rib 31. By adding the avoidance groove 224 on the inclined surface cone die 22, the structural interference between the reinforcing rib 31 and the inclined surface cone die 22 is avoided. As Figure 3 Combined Figure 5 shown, through the cooperation of the inner side wall of the stamping ring portion 142 and the limiting forming groove 225, the bending of the outer edge of the front mouth plate 3 is realized.

[0048] Optionally, as Figure 5 shown, a plurality of avoidance grooves 224 are provided on the bearing surface 222 of the inclined surface cone die 22 for matching the reinforcing ribs 31 at different positions on the front mouth plate 3, expanding the application range of the shaping die.

[0049] Note that the above is only the preferred embodiment of the present utility model and the applied technical principles. Those skilled in the art will understand that the present utility model is not limited to the specific embodiments described herein. Various obvious changes, re-adjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present utility model. Therefore, although the present utility model has been described in detail through the above embodiments, the present utility model is not limited to the above embodiments. Without departing from the concept of the present utility model, more other equivalent embodiments can be included, and the scope of the present utility model is determined by the scope of the appended claims.

Claims

1. A shaping mold, characterized in that: include: A first mold assembly (1) comprises an upper mold base (11), a nitrogen spring (12) and an inclined cone punch (13), wherein the nitrogen spring (12) and the inclined cone punch (13) are both arranged on the upper mold base (11), a pressure cover (14) is arranged at one end of the nitrogen spring (12) away from the upper mold base (11), and the inclined cone punch (13) is located on the inner side of the pressure cover (14); The second mold assembly (2) comprises a lower mold base (21) and a bevel cone die (22), wherein the bevel cone die (22) is arranged on the lower mold base (21), the bevel cone punch (13) is arranged relative to the conical cavity (221) of the bevel cone die (22) and is used to process the conical mouth of the front plate (3), and the pressure cover (14) is arranged relative to the bearing surface (222) of the bevel cone die (22) and is used to press the front plate (3).

2. The shaping mold according to claim 1, characterized in that: The first mold assembly (1) also includes a guide column (15), and a guide hole (141) is provided through the outer edge of the pressure cover (14), one end of the guide column (15) is connected to the upper mold base (11), and the other end of the guide column (15) is slidably inserted into the guide hole (141).

3. The shaping mold according to claim 2, characterized in that: A portion of the guide column (15) which is away from one end of the upper die seat (11) and extends out of the guide hole (141) is provided with a limiting plate (16), and the limiting plate (16) is stopped on the pressure cover (14).

4. The shaping mold according to claim 2, characterized in that: A threaded hole (111) is provided on the outer edge of the upper die seat (11), and a screw portion (151) is provided at one end of the guide column (15) away from the pressure cover (14), and the screw portion (151) is threadedly connected to the threaded hole (111).

5. The shaping mold according to claim 1, characterized in that: The first mold assembly (1) also includes a right-angled punch (17), which is arranged on the side of the inclined cone punch (13) away from the upper mold base (11), and the inner side of the inclined cone die (22) is also provided with a cylindrical cavity (223) that penetrates the conical cavity (221), and the right-angled punch (17) and the cylindrical cavity (223) are arranged opposite to each other and are used to bend the inner edge of the front plate (3).

6. The shaping mold according to claim 5, characterized in that: A limiting groove (131) is provided on a side of the inclined cone punch (13) away from the upper die seat (11), and the right-angled edge punch (17) is embedded in the limiting groove (131).

7. The shaping mold according to claim 1, characterized in that: The first mold assembly (1) also includes a guide sleeve (18), which is coaxially arranged at one end of the pressure cover (14) close to the upper mold base (11), and the inclined cone punch (13) can slide in the vertical direction relative to the inner side of the guide sleeve (18).

8. The shaping mold according to claim 1, characterized in that: The first mold assembly (1) further comprises a padding support frame (19), wherein the padding support frame (19) is arranged between the upper mold base (11) and the inclined cone punch (13).

9. The shaping mold according to claim 1, characterized in that: The bearing surface (222) of the inclined cone die (22) is provided with an avoidance groove (224), and the reinforcing rib (31) of the front plate (3) can be accommodated in the avoidance groove (224), and / or A stamping annular portion (142) is provided at one end of the pressure cover (14) away from the upper die seat (11), and a limiting forming groove (225) is provided on the bearing surface (222) of the inclined cone die (22). The stamping annular portion (142) and the limiting forming groove (225) are arranged opposite to each other and are used to bend the outer edge of the front plate (3).

10. The shaping mold according to any one of claims 1 to 9, characterized in that: A plurality of nitrogen springs (12) are arranged at circumferential intervals between the upper die seat (11) and the pressure cover (14).