Rapid transfer tool for spraying

Abstract

The utility model discloses a rapid transfer tool for spraying. The rapid transfer tool comprises a tool frame and a moving assembly. The bottom of the tool frame is of a four-frame-shaped structure, and the two side edges of the tool frame are of a triangular frame-shaped structure. The tops of the two beveled edge columns of the triangular frame structure are connected through a connecting base. A limiting structure is arranged at the top of the connecting seat; a protection component is arranged in the limiting structure; a push rod is further arranged on the outer side of the connecting base. The corresponding bevel edge columns of the triangular frame structures on the two side edges are fixedly connected through transverse supporting columns. The moving assemblies are fixedly installed at the four corners of the four-side frame type structure. And products of different sizes can be quickly transferred among all procedures only by hoisting once, and meanwhile, contact stress points of the products and the tool are protected, so that the conditions that the products are crushed after being in contact with the tool due to relatively large self-weight and the like are avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of transfer tooling, and particularly relates to a rapid transfer tooling for spraying. Background Art

[0002] In the production and manufacturing processes of current enterprises, the problems of moving and transferring products with larger sizes have always been long-term issues faced by each enterprise. The inventor found that among the existing transfer methods, using an overhead crane for hoisting is a method with relatively high operation efficiency, but there are also the following several defects:

[0003] First, when using an overhead crane to hoist a product with a relatively complex structure, due to the uncontrollable speed of the overhead crane, a huge impact force will be generated when placing the product on the tooling or the ground, and there is a risk of damaging the product.

[0004] Second, some components of the overhead crane may have problems such as malfunctions or poor contacts, such as electric bells, rail clamp buttons, etc., which need to be regularly inspected and maintained, and the cost is relatively high.

[0005] Third, the overhead crane lifting device belongs to special equipment, and production personnel need to have operation qualifications to use it. The restriction threshold is relatively high, and there are always many potential safety hazards. Safety accidents caused by overhead crane devices are not uncommon.

[0006] Fourth, the installation and maintenance costs of the overhead crane are relatively high, and due to the structural limitations in individual workshops, some workshops do not meet the installation requirements of the overhead crane.

[0007] Fifth, there are limitations. Due to technical problems, it is difficult to meet the transfer of products between different workshops.

[0008] In addition, in the field of spraying production, products need to go through processes such as pretreatment, masking, spraying, baking, and repair, and need to be frequently transferred between various process workshops. If an overhead crane is used, it is necessary to continuously repeat the hoisting and the installation and disassembly of hoisting tools, and there is a relatively high risk of damaging the appearance quality of the product. Summary of the Utility Model

[0009] The purpose of the utility model is to overcome the above-mentioned deficiencies existing in the prior art, and provide a rapid transfer tooling for spraying, which can achieve the rapid transfer of products with different sizes between various processes only by hoisting once, and at the same time protect the contact stress points between the product and the tooling, and avoid situations such as the product being bruised after contacting the tooling due to its relatively large own mass.

[0010] In order to achieve the above purpose, the utility model is realized by the following technical solutions:

[0011] The technical solution of the present utility model provides a rapid transfer tooling for spraying, including: a tooling frame and a moving component; the bottom of the tooling frame is a four-sided frame structure, and two sides are triangular frame structures; the tops of the two hypotenuse columns of the triangular frame structure are connected by a connecting seat; a limiting structure is arranged on the top of the connecting seat; a protective component is arranged inside the limiting structure; a push rod is also arranged on the outside of the connecting seat; the corresponding hypotenuse columns between the triangular frame structures on the two sides are fixedly connected by a transverse support column; the moving component is fixedly installed at the four corners of the four-sided frame structure.

[0012] In at least one embodiment, the connection between the tops of the two hypotenuse columns of the triangular frame structure by the connecting seat is specifically as follows: one end of each of the two hypotenuse columns is welded to both ends of one side of the four-sided frame structure; the other ends of the two hypotenuse columns are respectively welded to both ends of the connecting seat, and there is a certain distance between them.

[0013] In at least one embodiment, a vertical support column is also arranged between the connecting seat and the four-sided frame structure.

[0014] In at least one embodiment, the hypotenuse column is a U-shaped square pipe; the connecting seat is a U-shaped square pipe, and its size is larger than that of the hypotenuse column.

[0015] In at least one embodiment, the four-sided frame structure is welded by rectangular square pipes; the transverse support column and the vertical support column are rectangular square pipes.

[0016] In at least one embodiment, the limiting structure is specifically a limiting card slot.

[0017] In at least one embodiment, the limiting card slot is formed by two folding plates arranged oppositely, and the two folding plates are spaced at a set distance.

[0018] In at least one embodiment, the protective component is elastic rubber and / or foam and / or rubber pad.

[0019] In at least one embodiment, square mounting seats are respectively and fixedly arranged at the four corners of the bottom of the four-sided frame structure for mounting the moving component.

[0020] In at least one embodiment, the moving component is a universal wheel;

[0021] Or, the moving component is a combination of universal wheels and directional wheels.

[0022] The beneficial effects of the above technical solution of the present utility model are as follows:

[0023] 1) A rapid transfer tooling for spraying of the present utility model can achieve rapid transfer of products with different sizes between various processes in the entire production cycle only by hoisting once, improving the processing efficiency of products; it can strengthen the force-bearing parts of the tooling frame, enabling it to bear a large weight and pressure, ensuring the stability when the product is placed on the tooling frame; at the same time, it protects the contact force-bearing points between the product and the tooling, avoiding situations such as indentation of the product due to its large own mass after contacting the tooling.

[0024] 2) A rapid transfer tooling for spraying of the present utility model realizes movement and steering by installing universal wheels, with strong flexibility, enabling the tooling to easily change direction when moving, greatly improving the convenience and efficiency of movement. Moreover, compared with using only fixed wheels, the force required to push or pull an object with universal wheels is smaller, reducing the burden on the user and making the operation more labor-saving. When encountering obstacles or collisions, the universal wheels can disperse the impact force by rotating, reducing the risk of the product being knocked or even falling, and reducing the risk of product damage during the transfer process.

[0025] 3) A rapid transfer tooling for spraying of the present utility model has a low cost and no maintenance cost in the later stage, reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The specification drawings forming a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.

[0027] Figure 1 is a schematic diagram of the overall structure of a rapid transfer tooling for spraying of the present utility model;

[0028] Figure 2 is a schematic diagram of the structure of the connecting seat 4 of a rapid transfer tooling for spraying of the present utility model;

[0029] In the figure: 1. Four-sided frame structure; 2. Triangular frame structure; 3. Hypotenuse column; 4. Connecting seat; 5. Limit card slot; 6. Protection component; 7. Push rod; 8. Horizontal support column; 9. Vertical support column; 10. Moving component; 11. Square mounting seat. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanations of the present utility model. Unless otherwise specified, all technical and scientific terms used in the present utility model have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present utility model. As used herein, unless the present utility model clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof;

[0032] For the convenience of narration, if the words "upper", "lower", "left", and "right" appear in the present utility model, they only indicate the same directions as the upper, lower, left, and right directions of the attached drawings themselves, and do not limit the structure. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model.

[0033] Term explanation part: Terms such as "installation", "connection", "connection", and "fixation" in the present utility model should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0034] As introduced in the background art, the purpose of the present utility model is to overcome the deficiencies existing in the above-mentioned prior art, and provide a rapid transfer tooling for spraying. Only one hoisting is required to achieve the rapid transfer of products of different sizes between various processes, and at the same time, the contact force points between the product and the tooling are protected to avoid situations such as the product being bruised after contacting the tooling due to its large own mass.

[0035] Embodiment 1

[0036] As Figure 1 shown, this embodiment discloses a rapid transfer tooling for spraying, including: a tooling frame and a moving component 10. Among them, the overall structure of the tooling frame is in the shape of a triangular prism, the bottom is a four-sided frame structure 1, and the two sides are triangular frame structures 2. The tops of the two hypotenuse columns 3 of the triangular frame structure 2 are connected through a connecting seat 4. The main stress structure of the tooling frame is set as a triangle. Compared with other polygons (such as quadrilaterals), the shape of the triangle is more stable and more difficult to change. Even when a large force is applied, the triangle can maintain its basic frame and structure and is not easily distorted, stretched, or compressed. Utilizing the stability of the triangle can provide strong support and stability, enabling the rapid transfer tooling to better apply to the movement and transportation process of large-size products.

[0037] The corresponding hypotenuse columns 3 of the triangular frame structures on both sides are fixedly connected by a transverse support column 8, which can strengthen the stressed parts of the tooling rack, enabling it to bear a large weight and pressure and ensuring the stability when the product is placed on the tooling rack.

[0038] A limiting structure, such as a limiting card slot 5, is provided at the top of the connecting seat 4. It is composed of two folding plates arranged opposite to each other. The two folding plates are spaced a set distance to form a card slot, which can prevent the product from shifting during transportation and reduce the risk of falling.

[0039] A protective component 6, such as elastic rubber, foam, rubber pad and other materials, is arranged inside the limiting structure, which can play a buffering and protective role at the stress point, avoiding problems such as deformation or wear of the product appearance caused by impact and friction between the product and the tooling rack, thereby greatly reducing the product appearance quality and even affecting the use performance.

[0040] A push rod 7 is also arranged on the outside of the connecting seat 4, which is convenient for the staff to push the tooling to quickly transport the product, and the operation is simple and labor-saving.

[0041] The connection between the tops of the two hypotenuse columns 3 of the triangular frame structure 2 through the connecting seat 4 is specifically as follows: One end of each of the two hypotenuse columns 3 is welded to both ends of one side of the four-sided frame structure 1; The other ends of the two hypotenuse columns 3 are respectively welded to both ends of the connecting seat 4, and there is a certain distance between them. A vertical support column 9 is also arranged between the connecting seat 4 and the four-sided frame structure 1. One end of the vertical support column 9 is fixedly connected to the position between the two hypotenuse columns 3 of the connecting seat 4, and the other end is fixedly connected to the quadrilateral frame, which can further strengthen the stressed parts of the tooling rack, enabling it to bear a large weight and pressure and ensuring the stability when the product is placed on the tooling rack.

[0042] In this embodiment, the four-sided frame structure 1 is welded by rectangular square tubes, and the transverse support column 8 and the vertical support column 9 are rectangular square tubes, ensuring the strength of the tooling rack and enabling it to bear a large weight and pressure.

[0043] In this embodiment, both the hypotenuse column 3 and the connecting seat 4 are U-shaped square tubes. The connecting seat 4 is a U-shaped square tube, and the size of the U-shaped square tube of the connecting seat 4 is slightly larger than that of the U-shaped square tube of the hypotenuse column 3, ensuring that the hypotenuse column 3 can be welded inside the connecting seat 4.

[0044] Selectively using rectangular square tubes and U-shaped square tubes can reduce the weight of the tooling rack while ensuring the overall strength of the tooling rack, realizing the lightweight of the tooling, and making it more convenient for the staff to quickly transport between various processes.

[0045] The moving component 10 is fixedly installed at the four corners of the four-sided frame structure 1. Square mounting seats 11 are respectively and fixedly arranged at the four corners of the bottom of the four-sided frame structure 1 for mounting the moving component 10.

[0046] In this embodiment, the moving component 10 can all be universal wheels, or a combination of universal wheels and directional wheels. For example, a combination of two outward wheels and two directional wheels. The method of installing universal wheels is adopted to achieve movement and steering, with strong flexibility, enabling the tooling to easily change direction during movement, greatly improving the convenience and efficiency of movement. Moreover, compared with using only fixed wheels, less force is required to push or pull an object with universal wheels, reducing the burden on the user and making the operation more labor-saving. When encountering obstacles or collisions, the universal wheels can rotate to disperse the impact force, reducing the risk of the product being knocked or even dropped, and reducing the risk of product damage during the transfer process.

[0047] In order to meet the high-precision requirements for position during the automatic spraying operation of the robot, in this embodiment, the moving component 10 adopts the method of all universal wheels to achieve precise positioning of the tooling and the product thereon.

[0048] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A rapid transport tool for spraying, characterized in that: include: A tooling frame and a moving assembly; the bottom of the tooling frame is a four-frame structure, and the two sides are triangular frame structures; The tops of the two hypotenuse columns of the triangular frame structure are connected by a connecting seat; a limiting structure is arranged on the top of the connecting seat; a protective component is arranged inside the limiting structure; a pushing rod is also arranged on the outer side of the connecting seat; the corresponding hypotenuse columns of the triangular frame structures on the two sides are fixedly connected by transverse support columns; the moving assembly is fixedly installed on the four corners of the four-sided frame structure.

2. A rapid transport tool for spraying as claimed in claim 1, characterized in that: The tops of the two hypotenuse columns of the triangular frame structure are connected through a connecting seat. Specifically, one end of the two hypotenuse columns is welded to the two ends of one side of the quadrilateral frame structure; the other ends of the two hypotenuse columns are welded to the two ends of the connecting seat, with a certain distance between them.

3. A rapid transport tool for spraying as claimed in claim 1, characterized in that: A vertical support column is also arranged between the connecting seat and the four-frame structure.

4. A rapid transport tool for spraying as claimed in claim 1, characterized in that: The hypotenuse column is a U-shaped square tube; the connecting seat is a U-shaped square tube, and its size is larger than that of the hypotenuse column.

5. A rapid transport tool for spraying as claimed in claim 1, characterized in that: The four-frame structure is welded from rectangular square tubes; the transverse support columns and vertical support columns are rectangular square tubes.

6. A rapid transport tool for spraying as claimed in claim 1, characterized in that: The limiting structure is specifically a limiting slot.

7. A rapid transport tool for spraying as claimed in claim 6, characterized in that: The limit slot is composed of two folding plates arranged opposite to each other, and the two folding plates are spaced a set distance apart.

8. A rapid transport tool for spraying as claimed in claim 1, characterized in that: The protective component is elastic rubber and / or foam and / or rubber pad.

9. A rapid transport tool for spraying as claimed in claim 1, characterized in that: Square mounting seats are fixedly arranged on the four corners of the bottom of the four-frame structure for mounting the moving assembly.

10. A rapid transport tool for spraying as claimed in claim 1, characterized in that: The moving component is a universal wheel; Alternatively, the moving component is a combination of a universal wheel and a fixed wheel.

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