Step track automatic feeding device

By designing the automatic feeding device of the stepped track on the vibrating disk, including the current limiting screening structure, the secondary screening structure and the longitudinal and transverse screening structure, the problems of catching and stacking materials when the vibrating disk is transported are solved, and the stability of feeding and production efficiency are improved.

CN223015619UActive Publication Date: 2025-06-24DONGGUAN JUZHAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422074963.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-24
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Existing vibration discs are prone to chokes and stacking materials when transporting geometric shapes, sheets, special-shaped parts and other materials, resulting in an increase in equipment failure rate and affecting the stability and production efficiency of feeding.

Method used

An automatic feeding device for step tracks is designed, including a vibration disk, feeding track, a current limit screening structure, a secondary screening structure and a longitudinal and transverse screening structure. Through the combination of these structures, the initial screening, dispersion and re-screening of the material is achieved, ensuring that only one material passes through the vibration plate in the horizontal and vertical directions.

Benefits of technology

It effectively eliminates the phenomenon of clamping and stacking, ensures the stability of feeding and improves production efficiency, and avoids the occurrence of equipment failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vibration plates, in particular to a stepped track automatic feeding device which comprises a vibration plate and a feeding track formed in the vibration plate, and a flow limiting screening structure, a secondary screening structure and a longitudinal and transverse screening structure are sequentially arranged in the feeding direction of the feeding track. The secondary screening structure comprises a step part arranged in a fault mode and a material guiding part arranged in a climbing mode, and the material guiding part is provided with a transverse material falling part and a longitudinal material falling part in the feeding direction. According to the utility model, irregular materials are separated after primary flow-limiting screening of the flow-limiting screening structure, then objects fall to the material guide part from the step part by utilizing the step part of the secondary screening structure, the stacked materials are vibrated to be scattered, and then the materials are dispersed and are screened for three times by the longitudinal and transverse screening structure; by means of the device, transversely and longitudinally stacked materials can be scraped into the vibration disc to be scattered again, it is guaranteed that only one material passes through the vibration disc in the transverse direction and the longitudinal direction, the phenomena of material clamping and material stacking can be eliminated, and the production efficiency of the device is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibrating bowls, in particular to a stepped track automatic feeding device. Background Art

[0002] A vibrating bowl is an auxiliary feeding device for an automatic assembly or automatic processing machine, abbreviated as a component feeding device. The working principle of the vibrating bowl is to use a frequency converter and a motor to achieve automatic conveying, arrange various products in an orderly manner, and cooperate with an automatic assembly device to assemble various parts of the product into a complete product, or cooperate with an automatic processing machine to complete the processing of workpieces.

[0003] At present, for the vibrating bowls on the market, the materials to be conveyed are relatively complex, such as geometric shapes, thin sheets, special-shaped parts, etc. These materials are extremely prone to material jamming and stacking during conveying, resulting in an increase in equipment failure rate, affecting the stability of feeding and reducing production efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a stepped track automatic feeding device, which solves the problems that for the vibrating bowls on the market, the materials to be conveyed are relatively complex, such as geometric shapes, thin sheets, special-shaped parts, etc. These materials are extremely prone to material jamming and stacking during conveying, resulting in an increase in equipment failure rate, affecting the stability of feeding and reducing production efficiency.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: A stepped track automatic feeding device includes: a vibrating bowl and a feeding track formed in the vibrating bowl. A current-limiting screening structure, a secondary screening structure, and a longitudinal and transverse screening structure are sequentially arranged along the feeding direction of the feeding track. The secondary screening structure includes a step portion arranged in a fault type with the discharge end of the feeding track, and a guiding portion arranged in a climbing type from the step portion to the discharge end of the longitudinal and transverse screening structure. The guiding portion is provided with a transverse material dropping portion and a longitudinal material dropping portion for screening materials in cooperation with the longitudinal and transverse screening structure along the feeding direction.

[0006] Further, the current-limiting screening structure can be inserted into the adjusting block of the vibrating bowl in a left-right, front-back movable manner, and an adjusting baffle plate with one end fixed outside the vibrating bowl and the other end inserted into the vibrating bowl and abutted against the adjusting block. The adjusting baffle plate is arranged along the feeding direction of the feeding track, and the distance between the adjusting baffle plate and the feeding track is adjusted by the length extending from the adjusting block to realize the flow of a single material through the feeding track; an adjusting opening is provided on the vibrating bowl of the adjusting block, and an L-shaped adjusting plate is provided on one side of the adjusting opening. Both ends of the L-shaped adjusting plate are provided with adjusting grooves. The adjusting block is fixed to one end of the L-shaped adjusting plate, and one end of the adjusting block passes through the adjusting opening and extends into the vibrating bowl.

[0007] Further, the transverse material dropping portion and the longitudinal material dropping portion are material dropping ports.

[0008] Further, the longitudinal and transverse screening structure includes adjusting plates respectively arranged in the transverse blanking part and the longitudinal blanking part for adjusting the sizes of the transverse blanking part and the longitudinal blanking part, and scraping plates arranged at the rear sides of the transverse blanking part and the longitudinal blanking part.

[0009] Advantages of the present utility model: After the initial current-limiting screening by the current-limiting screening structure, irregular materials are separated. Then, by using the stepped part of the secondary screening structure, objects fall from the stepped part to the material guiding part to shake and stack the materials, thereby dispersing the materials. Through the three-time screening by the longitudinal and transverse screening structure, the materials stacked horizontally and longitudinally can be scraped off and re-dispersed into the vibrating tray, ensuring that only one material passes through the vibrating tray horizontally and longitudinally, and the phenomena of material jamming and stacking can be eliminated, so as to ensure the production efficiency of the equipment. Description of the Drawings

[0010] Figure 1 is a top view of the present utility model;

[0011] Figure 2 is a structural schematic diagram of one perspective of the present utility model;

[0012] Figure 3 is a structural schematic diagram of another perspective of the present utility model. Detailed Embodiments

[0013] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model is made in conjunction with the drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0014] Please refer to Figure 1 , this embodiment provides a stepped track automatic feeding device, which includes a vibrating tray 10. A feeding track 101 arranged in a spiral manner is formed in the vibrating tray 10. A current-limiting screening structure 20, a secondary screening structure 30 and a longitudinal and transverse screening structure 40 are sequentially arranged along the feeding direction of the feeding track 101. By setting the current-limiting screening structure 20, the secondary screening structure 30 and the longitudinal and transverse screening structure 40, the vibrating tray 10 can be used for feeding materials that are prone to agglomeration and stacking, and the phenomena of material jamming and stacking can be eliminated.

[0015] In this embodiment, please refer to Figure 2, the current-limiting and screening structure 20 is mainly used for current limiting, enabling a single material to pass through the feeding track 101 and conducting a primary screening. The stacked and irregularly moving materials are pushed back into the vibrating disk 10 for re-conveying. The current-limiting and screening structure 20 includes an adjusting block 201 and an adjusting baffle 202. An adjusting opening 102 is provided on the vibrating disk 10. An L-shaped adjusting plate 203 is provided on the outer side wall on one side of the adjusting opening 102. Adjusting grooves are provided at both ends of the L-shaped adjusting plate 203. The adjusting block 201 is fixed to one end of the L-shaped adjusting plate 203, and one end of the adjusting block 201 passes through the adjusting opening 102 and extends into the vibrating disk 10. By providing two adjusting grooves on the L-shaped adjusting plate 203, the position of the L-shaped adjusting plate 203 can be adjusted, and the length of the adjusting block 201 passing through the adjusting opening 102 can also be adjusted to achieve the adjustment of the left-right and front-back positions of the adjusting block 201. One end of the adjusting baffle 202 has a Z-shaped bend. The Z-shaped bend passes through the inside of the vibrating disk 10 and extends to the outside of the vibrating disk 10, and the Z-shaped bend is fixed outside the vibrating disk 10 by a handwheel screw. The adjusting baffle 202 extends along the conveying direction of the feeding track 101 to the adjusting block 201, so that the rear end surface of the adjusting baffle 202 abuts against the adjusting block 201. By adjusting the extended length of the adjusting block 201, the distance between the adjusting baffle 202 and the feeding track 101 is further adjusted to enable a single material to flow through the feeding track 101.

[0016] After the materials pass through the first screening, they are conveyed to the secondary screening structure 30 through the feeding track 101. The secondary screening structure 30 conducts a secondary screening on the materials to disperse the grouped and stacked materials. Please refer to Figure 2 , the secondary screening structure 30 includes a step portion 301 arranged in a fault manner with the discharging end of the feeding track 101 and a guiding portion 302 arranged in a ramped manner from the step portion 301 to the discharging end of the longitudinal and transverse screening structure 40. A transverse material dropping portion 303 and a longitudinal material dropping portion 304 for cooperating with the longitudinal and transverse screening structure 40 to screen materials are further provided on the guiding portion 302. By utilizing the step portion 301 of the secondary screening structure 30, the object drops from the step portion 301 to the guiding portion 302 to shake and disperse the stacked materials, thereby dispersing the materials.

[0017] In this embodiment, in order to increase the flow rate of the materials on the guiding portion 302, a speed-up blowing pipe 50 connected to the air source through a hose is provided on the side wall of the vibrating disk 10. After the speed-up blowing pipe 50 is ventilated, the flow rate of the materials on the guiding portion 302 is increased by blowing. In addition, in this embodiment, the transverse material dropping portion 303 and the longitudinal material dropping portion 304 are respectively a transverse material dropping opening and a longitudinal material dropping opening.

[0018] The materials falling from the step portion 301 flow through the longitudinal and transverse screening structure 40 through the guiding portion 302. Please refer to Figure 3, the vertical and horizontal screening structure 40 includes adjusting plates 401 respectively provided at the horizontal blanking port and the vertical blanking port for adjusting the sizes of the horizontal blanking port and the vertical blanking port, and scraping plates 402 provided at the rear sides of the horizontal blanking port and the vertical blanking port. The scraping plates 402 are mainly used to scrape the materials stacked horizontally and vertically into the vibrating disk 10 to be redispersed. When the vertical materials flow through the adjusting plate 401, one end of the materials does not contact the adjusting plate 401. Due to the lack of support of the adjusting plate 401 at one end of the materials under the action of gravity, the materials fall from the vertical blanking port and flow back into the vibrating disk 10; similarly, when the horizontal materials flow through the adjusting plate 401, one end of the materials does not contact the adjusting plate 401. Due to the lack of support of the adjusting plate 401 at one end of the materials under the action of gravity, the materials fall from the horizontal blanking port and flow back into the vibrating disk 10.

[0019] In addition, in some embodiments, a photoelectric sensor 60 for detecting whether the vibrating disk 10 receives materials normally is provided above the horizontal blanking port. A blowing pipe passing through the vibrating disk 10 and connected to an external air source through a hose is provided on one side of the adjusting plate 401 of the horizontal blanking port. A counter electrically connected to the photoelectric sensor 60 is also provided on the side of the photoelectric sensor 60. When the materials pass through the photoelectric sensor 60, the photoelectric sensor 60 senses the materials, causing the counter to make corresponding statistics. After the counter counts the number of materials, when the discharge amount of the materials reaches a preset value, the blowing pipe blows air to blow the excess materials on the adjusting plate 401 back into the vibrating disk 10.

[0020] In summary, through the adjustment of the baffle 202, the stacked materials are initially screened. Through the step for secondary screening to disperse the materials by object dropping, and through the scraping plate and the adjusting plate 401 for tertiary screening, the materials stacked horizontally and vertically can be scraped into the vibrating disk to be redispersed, ensuring that only one material passes through the vibrating disk horizontally and vertically, eliminating the phenomena of material jamming and stacking, and ensuring the production efficiency of the equipment.

[0021] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.

Claims

1. A step track automatic feeding device, comprising: The vibration plate and the feed track formed in the vibration plate are provided with a current limiting screening structure, a secondary screening structure and a longitudinal and transverse screening structure in sequence along the feeding direction of the feed track. It is characterized in that the secondary screening structure includes a step portion arranged in a fault-like manner with the discharge end of the feed track and a guide portion arranged in a climbing manner along the step portion toward the discharge end of the longitudinal and transverse screening structure. The guide portion is provided with a transverse drop portion and a longitudinal drop portion along the feeding direction for cooperating with the longitudinal and transverse screening structures to screen materials.

2. The step rail automatic feeding device according to claim 1 is characterized in that: The current limiting screening structure can be movably inserted into the adjustment block of the vibration disk left and right, front and back, and the adjustment baffle with one end fixed to the outside of the vibration disk and the other end inserted into the vibration disk and abutting against the adjustment block. The adjustment baffle is arranged along the feeding direction of the feeding track, and the distance between the adjustment baffle and the feeding track is adjusted by the extended length of the adjustment block to realize the flow of a single material through the feeding track; an adjustment port is provided on the vibration disk of the adjustment block, an L-shaped adjustment plate is provided on one side of the adjustment port, and adjustment grooves are provided at both ends of the L-shaped adjustment plate, the adjustment block is fixed to one end of the L-shaped adjustment plate and one end of the adjustment block extends through the adjustment port into the vibration disk.

3. The step rail automatic feeding device according to claim 1 is characterized in that: The transverse blanking part and the longitudinal blanking part are blanking openings.

4. The step rail automatic feeding device according to claim 3 is characterized in that: The longitudinal and transverse screening structures include adjustment plates respectively arranged at the transverse blanking part and the longitudinal blanking part for adjusting the sizes of the transverse blanking part and the longitudinal blanking part, and scraper plates arranged at the rear sides of the transverse blanking part and the longitudinal blanking part.