Bottled mouthwash self-flowing type filling machine
By introducing a combination of cylinder pressurization device and a transfer box into the bottled slurry filling machine, the problem of inefficiency of isopressurized filling method when there is insufficient liquid is solved, and the demand for high-speed filling is achieved, ensuring the stability and consistency of the filling process.
Patent Information
- Application Number
- CN202422363071.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing isopressurized filling methods are inefficient when there is insufficient liquid and cannot meet the needs of modern production lines for high-speed filling.
A bottled mouthwash self-flow filling machine is designed, using a combination of a cylinder pressurization device and a transfer box to achieve the pressurization of liquid through the cylinder pressurization device, improve the filling speed, and ensure that the liquid is evenly distributed to each filling cylinder through the transfer box.
The filling speed is improved, the needs of high-speed production lines are met, the stability and consistency of the filling process are ensured, and the problem of inefficiency in traditional isopressurized filling methods when there is insufficient liquid.
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Figure CN223016478U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a gravity filling machine, in particular to a gravity filling machine for bottled mouthwash. Background Art
[0002] The existing filling machines are generally designed to perform filling under a pressure higher than the atmospheric pressure, that is, by making the pressure in the liquid storage cylinder equal to the pressure in the bottle, and relying on the self-weight of the liquid to flow into the bottle for filling, which is called isobaric filling.
[0003] However, as the liquid in the liquid storage cylinder decreases, the self-weight of the liquid decreases, resulting in a slower speed of the liquid flowing into the bottle by its own weight. At this time, the working efficiency of this filling method will be greatly reduced. Therefore, the drawbacks of the isobaric filling method can no longer meet the requirements of high-speed filling in the production line. There is an urgent need for a gravity filling machine that can solve the above problems to be applicable to the liquid filling of bottled mouthwash. Summary of the Utility Model
[0004] In order to solve the deficiencies of the above technologies, the utility model provides a gravity filling machine for bottled mouthwash.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a gravity filling machine for bottled mouthwash, comprising:
[0006] A support frame, serving as the installation base of the gravity filling machine for bottled mouthwash;
[0007] A cylinder pressurizing device, with multiple ones installed on the support frame along the horizontal direction, including multiple groups of cylinders and pressurizing cylinders that cooperate in pairs. The piston of each group of cylinders is movably arranged in the pressurizing cylinder, and an output port is arranged at the distal end of the pressurizing cylinder;
[0008] A liquid storage tank, installed at the top of the support frame, and outputting mouthwash in multiple paths from top to bottom through liquid outlet pipe fittings;
[0009] A transfer tank, with multiple ones corresponding to and communicating with the multiple output ends of the liquid outlet pipe fittings vertically one by one, and each transfer tank communicating with the output port of the pressurizing cylinder horizontally;
[0010] A filling cylinder, with multiple ones corresponding to and communicating with the transfer tank through pipelines one by one, and the lower end of the filling cylinder has a liquid outlet.
[0011] Further, the support frame is in a rectangular frame structure, with the upper part thereof hollowed out to form a hollow area, and an installation platform for the cylinder pressurizing device is formed in the hollow area.
[0012] Further, the cylinders and the pressurizing cylinders are all installed on the installation platform in the hollow area along the horizontal direction.
[0013] Further, the liquid outlet pipe fitting includes a first liquid outlet pipe connected to the lower part of the liquid storage tank. The first liquid outlet pipe is arranged vertically, and the end of the first liquid outlet pipe communicates with a second liquid outlet pipe arranged horizontally. The second liquid outlet pipe communicates downward with a plurality of third liquid outlet pipes arranged vertically.
[0014] Further, the connection positions of the plurality of third liquid outlet pipes on the second liquid outlet pipe are evenly distributed.
[0015] Further, the end of the third liquid outlet pipe communicates with the top of the transfer tank.
[0016] Further, the positions of the liquid outlet ports of the plurality of filling cylinders are flush.
[0017] The utility model provides a gravity-fed bottling machine for bottled mouthwash, which uses the traditional filling method of liquid self-weight, retains its energy-saving property, realizes the pressurization of the liquid flexibly through a cylinder pressurization device, improves the filling speed, and meets the requirements of a high-speed production line. Among them, the design of the transfer tank is cooperated to ensure that the liquid can be evenly distributed to each filling cylinder, ensuring the stability and consistency of the filling process, so that this solution effectively solves the problem of low efficiency of the traditional isobaric filling method when the liquid is insufficient, and meets the requirements of modern production lines for high-speed filling. Description of the Drawings
[0018] Figure 1 is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 is the front view of the utility model.
[0020] Figure 3 is the side view of the utility model.
[0021] Figure 4 is Figure 3 the sectional view of
[0022] In the figure: 100, support frame; 200, cylinder pressurization device; 300, liquid storage tank; 400, transfer tank; 500, liquid outlet pipe fitting; 600, filling cylinder; 101, hollow area; 201, cylinder; 202, pressurization cylinder; 501, first liquid outlet pipe; 502, second liquid outlet pipe; 503, third liquid outlet pipe. Detailed Embodiments
[0023] The following further describes the present utility model in detail in conjunction with the drawings and specific embodiments.
[0024] Figure 1A gravity filling machine for bottled mouthwash as shown is designed to solve the problem of low efficiency of traditional isobaric filling methods when the liquid is insufficient and to meet the demand for high-speed filling in modern production lines. It includes a support frame 100, a cylinder pressurizing device 200, a liquid storage tank 300, a transfer tank 400, and a filling cylinder 600;
[0025] Figure 2 The support frame 100 as shown, serving as the installation base of the gravity filling machine for bottled mouthwash, adopts a rectangular frame structure. The upper part is hollowed out to form a hollow area 101, providing a stable installation foundation for other components of the filling machine. An installation platform is specially designed within the hollow area 101 for installing the cylinder pressurizing device.
[0026] Figure 3 There are multiple cylinder pressurizing devices 200 as shown and they are installed on the support frame 100 in the horizontal direction. It includes multiple groups of cylinders 201 and pressurizing cylinders 202 that cooperate in pairs. The piston of each group of cylinders 201 is movably arranged within the pressurizing cylinder 202, and an output port is provided at the distal end of the pressurizing cylinder 202; Multiple groups of cylinders 201 and pressurizing cylinders 202 are installed on the installation platform within the hollow area 101 of the support frame 100 in the horizontal direction. The piston of each group of cylinders 201 can move within the pressurizing cylinder 202. By compressing the cylinder, pressure is applied to the liquid within the cylinder, thereby pushing the liquid to flow.
[0027] Figure 2 The liquid storage tank 300 as shown is installed at the top of the support frame 100 and outputs mouthwash through a liquid outlet pipe fitting 500 from top to bottom in multiple paths. Its main function is to store the mouthwash to be filled. The liquid storage tank 300 realizes multiple-path output from top to bottom through the liquid outlet pipe fitting 500 to ensure continuous supply of mouthwash. Specifically, the liquid outlet pipe fitting 500 includes a first liquid outlet pipe 501 connected to the lower part of the liquid storage tank 300. The first liquid outlet pipe 501 is arranged vertically. The end of the first liquid outlet pipe 501 is connected to a second liquid outlet pipe 502 arranged horizontally. The second liquid outlet pipe 502 is connected downward to multiple third liquid outlet pipes 503 arranged vertically. The connection positions of the multiple third liquid outlet pipes 503 on the second liquid outlet pipe 502 are evenly distributed. The end of the third liquid outlet pipe 503 is connected to the top of the transfer tank 400. It should be understood that the liquid storage tank 300 can be configured with an opening for adding mouthwash.
[0028] Figure 3 There are multiple transfer tanks 400 as shown and they are vertically and correspondingly connected to the multiple output ends of the liquid outlet pipe fitting 500 one by one. Each transfer tank 400 is horizontally connected to the output port of the pressurizing cylinder 202; The function of the transfer tank 400 is to collect the mouthwash from the liquid storage tank 300 and evenly distribute it to each filling cylinder 600.
[0029] There are multiple filling cylinders 600, which are connected to the transfer tank 400 one by one through pipelines. The lower end of the filling cylinder 600 has a liquid outlet for filling the mouthwash into the bottle. The liquid outlet positions of the multiple filling cylinders 600 are flush with each other to ensure the accuracy and efficiency of the filling process.
[0030] The overall working principle is as follows: When the filling starts, the mouthwash in the liquid storage tank 300 flows downward through the multi-channel output system of the liquid outlet pipe fitting 500. First, it passes through the first liquid outlet pipe 501, then through the second liquid outlet pipe 502, and finally through multiple third liquid outlet pipes 503 to be evenly distributed to the top of the transfer tank 400. The transfer tank 400 then evenly distributes these pressurized liquids to each filling cylinder 600, and the liquid flows into the bottle by gravity to complete the filling; When the liquid pressure is insufficient or the working efficiency needs to be improved, while the above working process is in progress, the cylinder pressurizing device 200 passes through Figure 4 the piston of the cylinder 201 shown in the figure applies pressure to the liquid sucked into the pressurizing cylinder 202, and conveys the pressurized liquid to the transfer tank 400, prompting the liquid in the transfer tank 400 to flow out quickly.
[0031] The beneficial effects of this technical solution are mainly reflected in: on the one hand, using the traditional filling method of liquid self-weight, retaining its energy-saving property; on the other hand, through the cylinder pressurizing device, the pressurization of the liquid is realized flexibly, improving the filling speed and meeting the requirements of the high-speed production line; Among them, combined with the design of the transfer tank, it ensures that the liquid can be evenly distributed to each filling cylinder, guaranteeing the stability and consistency of the filling process, enabling this solution to effectively solve the problem of low efficiency of the traditional equal-pressure filling method when the liquid is insufficient, and adapting to the requirements of modern production lines for high-speed filling.
[0032] The above embodiments are not limitations on the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions, or substitutions made by those skilled in the art within the scope of the technical solution of the present invention also fall within the protection scope of the present invention.
Claims
1. A self-flowing filling machine for bottled mouthwash, characterized in that: include: A support frame (100) serving as a mounting base for the self-flowing filling machine for bottled mouthwash; The cylinder pressurizing device (200) has a plurality of cylinders (201) and is installed on the support frame (100) in a horizontal direction, and includes a plurality of groups of cylinders (201) and pressurizing cylinders (202) that cooperate with each other in pairs, the piston of each group of cylinders (201) is movably arranged in the pressurizing cylinder (202), and the far end of the pressurizing cylinder (202) is provided with an output port; A liquid storage box (300) is installed on the top of the support frame (100) and outputs mouthwash in multiple ways from top to bottom through a liquid outlet pipe (500); The transfer box (400) has a plurality of multi-way output ends which are vertically connected to the liquid outlet pipe (500) in a one-to-one correspondence, and each transfer box (400) is horizontally connected to the output port of the pressurizing cylinder (202); There are a plurality of filling cylinders (600) which are connected to the transfer box (400) in a one-to-one correspondence through pipelines, and the lower end of the filling cylinder (600) is provided with a liquid outlet.
2. The self-flowing filling machine for bottled mouthwash according to claim 1 is characterized in that: The support frame (100) is in the form of a rectangular frame structure, wherein the upper portion is hollowed out to form a hollow area (101), and a mounting platform for the cylinder pressurizing device (200) is formed in the hollow area (101).
3. The self-flowing filling machine for bottled mouthwash according to claim 2 is characterized in that: The air cylinder (201) and the pressure cylinder (202) are both installed in the horizontal direction on the installation platform in the hollow area (101).
4. The self-flowing filling machine for bottled mouthwash according to claim 1, characterized in that: The liquid outlet pipe member (500) comprises a first liquid outlet pipe (501) connected to the lower part of the liquid storage tank (300), the first liquid outlet pipe (501) being arranged vertically, the end of the first liquid outlet pipe (501) being connected to a second liquid outlet pipe (502) being arranged horizontally, and the second liquid outlet pipe (502) being downwardly connected to a plurality of third liquid outlet pipes (503) being arranged vertically.
5. The self-flowing filling machine for bottled mouthwash according to claim 4, characterized in that: The plurality of third liquid outlet pipes (503) are evenly distributed at connection positions on the second liquid outlet pipe (502).
6. The self-flowing filling machine for bottled mouthwash according to claim 5, characterized in that: The end of the third liquid outlet pipe (503) is connected to the top of the transfer box (400).
7. The self-flowing filling machine for bottled mouthwash according to claim 6, characterized in that: The liquid outlets of the plurality of filling cylinders (600) are aligned with each other.