Novel twisted thread automatic combining mechanism
By designing an automatic synthesis mechanism including a wire outlet box, twisting bobbin, roll roll and driving seat, the problems of insufficient torque and interruption and pause caused by manual operation of the existing textile twisting mechanism are solved, efficient and stable twisting of the wire harness is achieved, and the strength and elasticity of the wire harness are improved.
Patent Information
- Application Number
- CN202422232107.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing textile twisting mechanism requires manual cooperation, resulting in insufficient torque and intermittent pauses, and it is impossible to ensure that the strength and elasticity of the wire harness meet the standards.
A new type of automatic twisting wire synthesis mechanism is designed, including a wire outlet box, twisting wire cylindrical roller, roll and driving seat. The automatic twisting of the center line and the wrapping wire is achieved through electric push rods, gears and motors.
The mechanism can continuously and stably twist the wire harness, which improves the yield, strength and elasticity of the wire harness and reduces the need for manual intervention.
Smart Images

Figure CN223017065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile twisting, in particular to a novel automatic twisted yarn synthesis mechanism. Background Art
[0002] Spinning is an ancient activity. Since prehistoric times, humans have known how to spin fibers into long yarns and then weave them into cloth to keep people warm. The twist of spinning itself will make the fibers naturally and tightly hold together, which is very conducive to weaving.
[0003] At present, the existing mechanism usually requires manual cooperation for twisting. Due to the insufficient torque during the hand rubbing process and the easy occurrence of intermittent pauses, the strength of the wire harness cannot meet the standard and the elasticity is also affected. Utility Model Content
[0004] In order to solve the problem that the wire harness made by the existing synthesis mechanism cannot reach the specified strength and elasticity, the utility model provides a novel automatic twisting synthesis mechanism.
[0005] In view of the above problems, the technical solution proposed by the utility model is:
[0006] A novel automatic twisting synthesis mechanism comprises a wire outlet box, a bottom plate is installed at the bottom end of the wire outlet box, a driving seat and a pair of support plates are installed on both sides of the top surface of the bottom plate, a winding roller is rotatably connected between the pair of support plates, and a twisting drum is rotatably connected to the top of the driving seat. The twisting drum comprises a cylinder, and the outer wall of the cylinder is symmetrically connected to the outer shell on both sides, and electric push rods are installed inside the two outer shells, and the output end of the electric push rod is connected to a clamping plate, and the clamping plate is slidably connected to the inside of the outer shell, and pulleys are installed on adjacent sides of the two clamping plates, and the pulleys are located inside the cylinder.
[0007] Furthermore, the outlet box includes a box body, the interior of the box body is rotatably connected to a plurality of shaft rollers, and the outer walls of the plurality of shaft rollers are respectively wound with a center line and a pair of wrapping lines.
[0008] The beneficial effect of adopting the above further solution is that, through the rotation of the shaft roller, the center line and the wrapping line can be released, so that it is convenient for the outlet box to release a sufficient amount of wire harness.
[0009] Furthermore, one end of several of the shaft rollers is respectively fitted with a first gear and a pair of second gears, the first gear is respectively meshed with a pair of the second gears, a first motor is installed on the outer wall of the box, and an output end of the first motor is transmission-connected to one end of one of the shaft rollers.
[0010] The beneficial effect of adopting the above further scheme is that, through the meshing relationship between the first gear and the second gear, the various shaft rollers can achieve synchronous rotation, thereby ensuring that the center line and the two wrapping lines are delivered synchronously, and then the first motor is installed and used to control the rotation speed of the shaft roller.
[0011] Furthermore, a wire passing plate is installed on the outer wall of the outlet box, and the wire passing plate includes a plate, and the outer wall of the plate is respectively provided with a square hole and a pair of round holes, the center line is inserted into the inside of the square hole, and the two wrapped wires are inserted into the inside of the pair of round holes.
[0012] The beneficial effect of adopting the above further solution is that the provision of square holes and round holes facilitates the smooth passage of different wiring harnesses through the panel.
[0013] Furthermore, the square hole is located between the two circular holes, and both sides of the inner wall of the square hole are set as upright arc-shaped convex surfaces, and the inner walls of the two circular holes are set as annular arc-shaped convex surfaces.
[0014] The beneficial effect of adopting the above further solution is that, by setting the upright arc-shaped convex surface and the annular arc-shaped convex surface, the wear of the wire harness when passing through the square hole or the round hole can be effectively reduced.
[0015] Furthermore, the driving seat includes a seat body, the seat body is rotatably connected to a rod, both ends of the rod are respectively provided with driving gears, and the twisting drum is respectively provided with driven gears on both sides located inside the seat body, and the two driven gears are respectively meshed with the two driving gears.
[0016] The beneficial effect of adopting the above further solution is that, through the coordinated use of the driven gear and the driving gear, the twisting drum can be prompted to rotate when the rod rotates.
[0017] Furthermore, a second motor is installed on the outer wall of the seat body, and an output end of the second motor is drivingly connected to one end of the rod.
[0018] The beneficial effect of adopting the above further solution is that, by installing and using the second motor, it provides power for the rotation of the rod.
[0019] Furthermore, a third motor is installed on one side of the outer wall of the support plate, and an output end of the third motor is transmission-connected to one end of the roller.
[0020] The beneficial effect of adopting the above further solution is that, by installing and using the third motor, it provides power for the rotation of the winding roller, thereby facilitating the winding roller to wind up the twisted wire harness.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] The novel automatic twisting and synthesizing mechanism, through the coordinated use of the driving seat and the twisting cylinder, enables the synthesizing mechanism to continuously twist the center line and the wrapping line, thereby ensuring the yield rate of the wire harness and being beneficial to improving the strength and elasticity of the wire harness. Among them, different wire harnesses are released to the cylinder through the wire outlet box, so that the inside of the cylinder can concentrate them in the same area. Then, the output end of the electric push rod pushes the clamping plate, so that the two clamping plates respectively drive two groups of pulleys to clamp multiple groups of wire harnesses, and the driving seat prompts the cylinder to rotate, thereby realizing the twisting action of multiple wire harnesses. At the same time, through the rotation of the pulleys, the twisted wire harnesses can be conveyed in the vertical direction of rotation until they are wound by the winding roller. Brief Description of the Drawings
[0023] Figure 1 It is a three-dimensional view of a novel automatic twisting and synthesizing mechanism provided by the present utility model;
[0024] Figure 2 It is a sectional view of the twisting cylinder of a novel automatic twisting and synthesizing mechanism provided by the present utility model;
[0025] Figure 3 It is a sectional view of the wire outlet box of a novel automatic twisting and synthesizing mechanism provided by the present utility model;
[0026] Figure 4 It is a schematic diagram of the wire passing plate of a novel automatic twisting and synthesizing mechanism provided by the present utility model;
[0027] Figure 5 It is a sectional view of the driving seat of a novel automatic twisting and synthesizing mechanism provided by the present utility model.
[0028] In the figure: 100, wire outlet box; 1001, box body; 1002, shaft roller; 1003, first motor; 1004, first gear; 1005, second gear; 200, twisting cylinder; 2001, cylinder; 2002, outer shell; 2003, electric push rod; 2004, clamping plate; 2005, pulley; 300, winding roller; 400, wire passing plate; 4001, plate member; 4002, square hole; 4003, round hole; 500, driving seat; 5001, seat body; 5002, rod member; 5003, driving gear; 5004, driven gear; 5005, second motor; 600, support plate; 700, third motor; 800, bottom plate; 101, center line; 102, wrapping line. Detailed Embodiment
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Embodiment 1
[0031] Please refer to Figures 1-5 , the present invention provides a technical solution: a novel automatic twisting and synthesizing mechanism for twisting threads, which includes a wire outlet box 100. A bottom plate 800 is installed at the bottom end of the wire outlet box 100. A driving seat 500 and a pair of support plates 600 are respectively installed on both sides of the top surface of the bottom plate 800. A winding roller 300 is rotatably connected between the pair of support plates 600. The top end of the driving seat 500 is rotatably connected to a twisting cylinder 200. The twisting cylinder 200 includes a cylindrical barrel 2001. Outer shells 2002 are symmetrically communicated on both sides of the outer wall of the cylindrical barrel 2001. Electric push rods 2003 are installed inside the two outer shells 2002. The output end of the electric push rod 2003 is connected to a clamping plate 2004, and the clamping plate 2004 is slidably connected inside the outer shell 2002. Pulley 2005 is installed on the adjacent side of the two clamping plates 2004, and the pulley 2005 is located inside the cylindrical barrel 2001. Different wire bundles are released from the wire outlet box 100 to the cylindrical barrel 2001, so that the wire bundles can be concentrated in the same area inside the cylindrical barrel 2001. Then, the output end of the electric push rod 2003 is used to push the clamping plate 2004, so that the two clamping plates 2004 respectively drive the two groups of pulleys 2005 to clamp multiple groups of wire bundles, and the driving seat 500 is used to drive the cylindrical barrel 2001 to rotate, thereby realizing the twisting action of multiple wire bundles. At the same time, through the rotation of the pulley 2005, the twisted wire bundles can be conveyed from the vertical direction of rotation until they are wound up by the winding roller 300.
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Embodiment 2
[0034] Please refer to Figures 1-5As an embodiment of the utility model, further, the outlet box 100 includes a box body 1001, the interior of the box body 1001 is rotatably connected to a plurality of shaft rollers 1002, the outer walls of the plurality of shaft rollers 1002 are respectively wound with a center line 101 and a pair of wrapped wires 102, and the center line 101 and the wrapped wire 102 can be released through the rotation of the shaft rollers 1002, so that it is convenient for the outlet box 100 to release a sufficient amount of wire harnesses, one end of the plurality of shaft rollers 1002 is respectively covered with a first gear 1004 and a pair of second gears 1005, and the first gear 1004 is respectively meshed with a pair of second gears 1005, and the outer wall of the box body 1001 is installed with a first motor 1003, and the output end of the first motor 1003 is transmission-connected to one end of one of the shaft rollers 1002, and the first gear 1004 is meshed with the pair of second gears 1005. The meshing relationship between the wheel 1004 and the second gear 1005 allows the various shaft rollers 1002 to rotate synchronously, thereby ensuring that the center line 101 and the two wrapped wires 102 are output synchronously, and then the first motor 1003 is installed and used to control the rotation speed of the shaft roller 1002. The outer wall of the outlet box 100 is installed with a wire passing plate 400, and the wire passing plate 400 includes a plate 4001. The outer wall of the plate 4001 is respectively provided with a square hole 4002 and a pair of round holes 4003. The center line 101 is inserted into the square hole 4002, and the two wrapped wires 102 are inserted into the pair of round holes 4003. Through the setting of the square hole 4002 and the round hole 4003, different wire bundles can be restricted from passing through the specified position of the plate 4001, thereby ensuring the stability of the wire bundles during the twisting process.
[0035] Embodiment 3
[0036] See also Figures 1-5, as an embodiment of the present utility model, further, the square hole 4002 is located between two round holes 4003, and both sides of the inner wall of the square hole 4002 are provided with upright arc-shaped convex surfaces, and the inner walls of the two round holes 4003 are provided with annular arc-shaped convex surfaces. Through the arrangement of the upright arc-shaped convex surfaces and the annular arc-shaped convex surfaces, the wear of the wire harness when passing through the square hole 4002 or the round hole 4003 can be effectively reduced. The driving seat 500 includes a seat body 5001. A rod member 5002 is rotatably connected inside the seat body 5001. Active gears 5003 are respectively sleeved at both ends of the rod member 5002. Driven gears 5004 are respectively sleeved on both sides of the twisting cylinder 200 inside the seat body 5001. The two driven gears 5004 are respectively engaged with the two active gears 5003. Through the cooperative use of the driven gears 5004 and the active gears 5003, when the rod member 5002 rotates, the twisting cylinder 200 can be driven to rotate. A second motor 5005 is installed on the outer wall of the seat body 5001, and the output end of the second motor 5005 is in transmission connection with one end of the rod member 5002. Through the installation and use of the second motor 5005, power is provided for the rotation of the rod member 5002. A third motor 700 is installed on one side of the outer wall of the support plate 600, and the output end of the third motor 700 is in transmission connection with one end of the winding roller 300. Through the installation and use of the third motor 700, power is provided for the rotation of the winding roller 300, thereby facilitating the winding roller 300 to wind the twisted wire harness.
[0037] Specifically, the working principle of this new type of automatic twisting and synthesizing mechanism is as follows: When in use, first, check whether the mechanism is in good condition. After ensuring that the mechanism is in good condition, then put it into use. Among them, by starting the first motor 1003, its output end drives one of the shaft rollers 1002 to rotate, and through the meshing relationship between the first gear 1004 and the second gear 1005, each shaft roller 1002 can achieve synchronous rotation, so as to ensure that the center line 101 and the two wrapping wires 102 are fed out synchronously. And through the settings of the square hole 4002 and the round hole 4003, it can limit different wire bundles to pass through from the designated position of the plate member 4001, so as to ensure the stability of the wire bundles during the twisting process. At the same time, through the settings of the upright arc convex surface and the annular arc convex surface, it can effectively reduce the wear of the wire bundles when passing through the square hole 4002 or the round hole 4003. Different wire bundles are released from the wire outlet box 100 to the cylinder 2001, so that the wire bundles can be concentrated in the same area inside the cylinder 2001. Then, the output end of the electric push rod 2003 pushes the clamping plate 2004, so that the two clamping plates 2004 respectively drive two groups of pulleys 2005 to clamp multiple groups of wire bundles. By starting the second motor 5005, its output end drives the rod member 5002 to rotate, and through the coordinated use of the driven gear 5004 and the driving gear 5003, when the rod member 5002 rotates, it can cause the twisting cylinder 200 to rotate, so as to realize the action of twisting multiple wire bundles. At the same time, through the rotation of the pulley 2005, the twisted wire bundles can be conveyed in the vertical direction of rotation. Then, by starting the third motor 700, its output end drives the winding roller 300 to rotate, so that the wire bundles formed by twisting the center line 101 and the wrapping wire 102 are wound up by the winding roller 300.
Claims
1. A new type of automatic twisting synthesis mechanism, characterized in that: The invention comprises an outlet box (100), wherein a bottom plate (800) is installed at the bottom end of the outlet box (100), a driving seat (500) and a pair of supporting plates (600) are installed on both sides of the top surface of the bottom plate (800), a winding roller (300) is rotatably connected between the pair of supporting plates (600), a twisting drum (200) is rotatably connected at the top end of the driving seat (500), and the twisting drum (200) comprises a cylinder (2001), and the outer surface of the cylinder (2001) is The two sides of the wall are symmetrically connected with a shell (2002), the inside of the two shells (2002) is equipped with an electric push rod (2003), the output end of the electric push rod (2003) is connected to a clamping plate (2004), and the clamping plate (2004) is slidably connected to the inside of the shell (2002), and the adjacent sides of the two clamping plates (2004) are respectively equipped with pulleys (2005), and the pulleys (2005) are located inside the cylinder (2001).
2. A novel automatic twisting yarn synthesis mechanism according to claim 1, characterized in that: The outlet box (100) comprises a box body (1001), the interior of the box body (1001) is rotatably connected to a plurality of shaft rollers (1002), and the outer walls of the plurality of shaft rollers (1002) are respectively wound with a center line (101) and a pair of wrapping lines (102).
3. A novel automatic twisting yarn synthesis mechanism according to claim 2, characterized in that: A first gear (1004) and a pair of second gears (1005) are respectively mounted on one end of a plurality of the shaft rollers (1002); the first gear (1004) and the pair of second gears (1005) are respectively meshed with each other; a first motor (1003) is mounted on the outer wall of the box body (1001); an output end of the first motor (1003) is drivingly connected to one end of one of the shaft rollers (1002).
4. A novel automatic twisting yarn synthesis mechanism according to claim 3, characterized in that: The outer wall of the outlet box (100) is provided with a wire passing plate (400), the wire passing plate (400) comprising a plate (4001), the outer wall of the plate (4001) being provided with a square hole (4002) and a pair of round holes (4003), the center line (101) being inserted into the interior of the square hole (4002), and the two wrapped wires (102) being inserted into the interior of the pair of round holes (4003).
5. A novel automatic twisting yarn synthesis mechanism according to claim 4, characterized in that: The square hole (4002) is located between the two circular holes (4003), and both sides of the inner wall of the square hole (4002) are configured as upright arc-shaped convex surfaces, while the inner walls of the two circular holes (4003) are configured as annular arc-shaped convex surfaces.
6. A novel automatic twisting yarn synthesis mechanism according to claim 1, characterized in that: The driving seat (500) comprises a seat body (5001), the seat body (5001) is rotatably connected to a rod (5002), both ends of the rod (5002) are respectively provided with driving gears (5003), and the twisting drum (200) is respectively provided with driven gears (5004) on both sides located inside the seat body (5001), and the two driven gears (5004) are respectively meshed with the two driving gears (5003).
7. A novel automatic twisting yarn synthesis mechanism according to claim 6, characterized in that: A second motor (5005) is mounted on the outer wall of the seat body (5001), and an output end of the second motor (5005) is drivingly connected to one end of the rod (5002).
8. A novel automatic twisting yarn synthesis mechanism according to claim 1, characterized in that: A third motor (700) is installed on one side of the outer wall of the support plate (600), and an output end of the third motor (700) is drivingly connected to one end of the winding roller (300).