Film reading terminal

By designing a film reading terminal that includes display equipment and physical film recognition equipment, the problem of inaccurate detection results in the existing welding detection technology is solved, and higher detection accuracy is achieved.

CN223021964UActive Publication Date: 2025-06-24ZHEJIANG JIULI HI TECH METALS CO LTD +1
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Patent Information

Application Number
CN202421853759.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-24
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the existing welding testing technology, the test results are not accurate enough, mainly because the inspectors need to identify the weld defects in each physical film one by one.

Method used

A film reading terminal is designed, including a display device, a physical film recognition device, a film reading lamp and a housing. The physical film identification device obtains the identification code on the physical film and uploads it. The display device receives and displays the digital film image corresponding to the identification code for the detection personnel to view.

Benefits of technology

Through the display and comparison of digital films, the inspectors can more accurately determine defects in physical films, improving the accuracy of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film reading terminal, and relates to the technical field of welding seam evaluation, and the film reading terminal comprises a display device, a physical film recognition device, a film reading lamp and a housing. Wherein the film reading lamp is located in the shell, a first opening is formed in the shell, and the position of the first opening corresponds to the film reading position in the film reading lamp; the display device is located on the outer side of the shell. The physical film identification equipment is used for acquiring and uploading the identification code on the physical film; and the display equipment is used for receiving and displaying the digital film image which corresponds to the identification code and is used for calibrating the defect. According to the method, the defects in the physical film can be determined more accurately, and the accuracy of the detection result is improved.
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Description

Technical Field

[0001] This application relates to the technical field of weld evaluation, and particularly to a film reading terminal. Background Art

[0002] Welding technology refers to a processing technology in which atoms diffuse into each other between two workpieces with or without welding materials under high heat or high pressure, so as to combine them into a whole, and it can be used in the fields of metals and non-metals.

[0003] During the welding process, the weld quality directly determines the quality of the final product. In order to perform non-destructive inspection on the weld to evaluate the weld quality, currently, X-rays are used to take pictures of the weld to obtain the transmission image of the weld, that is, to obtain the physical film of the weld, and then the inspector checks for defects in the physical film of the weld through a film reading lamp.

[0004] However, in this method, the inspector needs to identify the weld defects in each physical film placed in front of the film reading lamp in turn, which may result in inaccurate inspection results. Utility Model Content

[0005] The purpose of this application is to provide a film reading terminal, which can solve the problem of inaccurate inspection results in the prior art.

[0006] To achieve the above purpose, this application provides the following solutions:

[0007] In a first aspect, this application provides a film reading terminal, which includes:

[0008] A display device, a physical film identification device, a film reading lamp, and a housing;

[0009] Among them, the film reading lamp is located inside the housing, and a first opening is provided in the housing, and the position of the first opening corresponds to the film reading position in the film reading lamp; the display device is located outside the housing;

[0010] The physical film identification device is used to obtain the identification code on the physical film and upload it;

[0011] The display device is used to receive and display the digital film image calibrated with the identification code and showing defects.

[0012] Optionally, it further includes: a host computer;

[0013] The host computer is respectively connected to the display device and the physical film identification device;

[0014] The host stores in advance the digital film image corresponding to the identification code of the physical film and the defect information in the physical film. The host is configured to search for the digital film image corresponding to the identification code identified by the physical film identification device according to the identification code, and send the found digital film image to the display device for display.

[0015] Optionally, the display device is connected to the outside of the housing through a bracket.

[0016] Optionally, the bracket has an L-shaped structure and includes: a first support portion and a second support portion;

[0017] One end of the first support portion is connected to the outside of the display device;

[0018] The other end of the first support portion is connected to one end of the second support portion;

[0019] The other end of the second support portion is connected to the outside of the top of the housing.

[0020] Optionally, in the second support portion, a plurality of first fixing holes are sequentially formed from top to bottom on the side facing the display;

[0021] A second fixing hole is formed at the other end of the first support portion;

[0022] Detachable fasteners sequentially pass through the second fixing hole and the second fixing hole to fixedly connect the first support portion and the second support portion.

[0023] Optionally,

[0024] The first support portion includes a first rotating portion and a second rotating portion;

[0025] One end of the first rotating portion is connected to the outside of the display device;

[0026] A first rotating shaft mounting hole is formed at the other end of the first rotating portion, and a second rotating shaft mounting hole is formed at one end of the second rotating portion. The rotating shaft respectively passes through the first rotating shaft mounting hole and the second rotating shaft mounting hole to rotatably connect the first rotating portion and the second rotating portion around the rotating shaft;

[0027] The other end of the second rotating portion is connected to one end of the second support portion.

[0028] Optionally, the second support portion is a hollow structure, and a wire passing hole is formed at a position in the second support portion close to the first support portion. Among them, the hollow part is used to accommodate the connecting wire of the display device;

[0029] A through hole is formed at a position in the housing corresponding to the other end of the second support portion.

[0030] Optionally, a power interface is provided on the housing. One end of the power interface is respectively connected to the display device, the physical film identification device, the film viewer lamp, and the host; the other end of the power interface is used to connect to an external power supply.

[0031] Optionally, a main power switch button is provided on the housing. The main power switch button is respectively connected to the display device, the physical film identification device, the film viewer lamp, and the host. The main power switch button is used to control the power on and off of the connected devices.

[0032] Optionally, a second opening is formed on the housing. The position of the second opening corresponds to the position of the external interface of the host.

[0033] According to the specific embodiments provided by the present application, the following technical effects are disclosed in the present application:

[0034] The present application provides a film viewing terminal, including: a display device, a physical film identification device, a film viewer lamp, and a housing; wherein, the film viewer lamp is located inside the housing, a first opening is formed in the housing, and the position of the first opening corresponds to the film viewing position in the film viewer lamp; the display device is located outside the housing; the physical film identification device is used to obtain the identification code on the physical film and upload it; the display device is used to receive the digital film image calibrated with the identification code and display it. Among them, after the physical film identification device obtains the identification code on the physical film, it will upload it to a device that can obtain the digital film corresponding to the physical film based on the identification code. When this device obtains the digital film corresponding to the physical film, it will send it to the display device. After the display device receives the digital film corresponding to the physical film, it will display it for the inspectors to view the digital film and the defect information in the digital film. At the same time, after obtaining the identification code on the physical film through the physical film identification device and uploading it, the inspector can place the physical film at the film viewing position in the film viewer lamp, so that the inspector can compare and view the defects calibrated in the digital film with the physical film, thereby more accurately determining the defects in the physical film and improving the accuracy of the detection results. Description of the Drawings

[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0036] Figure 1 is a schematic diagram of a film reading terminal according to an exemplary embodiment. Figure 1 ;

[0037] Figure 2 is a schematic diagram of a film reading terminal according to an exemplary embodiment. Figure 2 ;

[0038] Figure 3 is a schematic diagram of a film reading terminal according to an exemplary embodiment. Figure 3 ;

[0039] Figure 4 is a schematic diagram of a film reading terminal according to an exemplary embodiment. Figure 4 .

[0040] Description of reference numerals:

[0041] 1-display device; 2-physical film recognition device; 3-film reading light; 4-housing; 5-host; 6-first supporting part; 7-second supporting part; 41-second opening; 42-heat dissipation hole. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0043] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0044] Figure 1 is a schematic diagram of a film reading terminal according to an exemplary embodiment. Figure 1 ,like Figure 1 As shown, the film reading terminal includes:

[0045] Display device 1, physical film recognition device 2, film reading light 3 and housing 4;

[0046] The film reading lamp 3 is located in the housing 4. In order to enhance the supporting strength of the housing 4, the housing 4 in the present application may be made of sheet metal.

[0047] A first opening is provided in the shell 4, and the position of the first opening corresponds to the reading position in the reading light 3. By providing the first opening in the shell 4, the inspector can place the physical film at the reading position in the reading light 3 to view the physical film.

[0048] The display device 1 is located outside the housing 4.

[0049] The physical film identification device 2 is used to obtain the identification code on the physical film and upload it; an identification code can be preset in the physical film, and this identification code is used to uniquely identify the physical film, that is, the identification codes corresponding to each physical film are different.

[0050] Exemplarily, the identification code can be a string. Correspondingly, the physical film identification device 2 can include: a camera. When obtaining the identification code, the tester can aim the position of the string in the physical film at the camera for shooting. In this way, the camera can achieve the purpose of obtaining the string on the physical film. The identification code can also be a two-dimensional code. Correspondingly, the physical film identification device 2 can include: a two-dimensional code identification device. The tester can aim the two-dimensional code in the physical film at the two-dimensional code identification device. In this way, the two-dimensional code identification device can achieve the purpose of obtaining the two-dimensional code on the physical film.

[0051] The physical film identification device 2 can be separated from the housing 4 and placed beside the housing 4, or can be fixedly installed outside the housing 4.

[0052] The display device 1 is used to receive and display the digital film image calibrated with the identification code and showing the defects.

[0053] After the physical film identification device 2 obtains the identification code on the physical film, it will upload it to the device that can obtain the digital film corresponding to the physical film based on the identification code (it should be noted that the defect information is also calibrated in this digital film). In this way, when this device obtains the digital film corresponding to the physical film, it will send it to the display device 1. After the display device 1 receives the digital film corresponding to the physical film, it will display it for the tester to view the digital film and the defect information in the digital film.

[0054] Meanwhile, after obtaining the identification code on the physical film through the physical film identification device 2 and uploading it, the tester can place the physical film at the film viewing position in the film viewer 3. In this way, the tester can compare and view the defects calibrated in the digital film with the physical film, so as to more accurately determine the defects in the physical film and improve the accuracy of the detection result.

[0055] In another implementable manner, after the identification code on the physical film is obtained by the physical film identification device 2 and uploaded, the inspector may not place the physical film at the film viewing position in the film viewer 3 first, but first view the defects marked in the digital film displayed on the display device 1. If the inspector has doubts about the defects marked in the digital film, the physical film can be placed at the film viewing position in the film viewer 3 at this time, and then compared. In this way, the inspector can pay more attention to the problems reflected by the marked defects, improving work efficiency and accuracy.

[0056] Exemplarily, the display device 1 may include a computer display screen. Since the computer display screen has advantages such as high resolution and high color restoration, it can clearly display the details of the digital film, providing more accurate defect information for the inspector.

[0057] In one embodiment, as Figure 2 and Figure 3 shown, the film viewing terminal further includes: a host 5;

[0058] The host 5 is respectively connected to the display device 1 and the physical film identification device 2;

[0059] The digital film image corresponding to the identification code of the physical film and the defect information in the physical film are pre-stored in the host 5. The host 5 is used to find the digital film image corresponding to the identification code according to the identification code recognized by the physical film identification device 2, and send the found digital film image to the display device 1 for display.

[0060] That is, after the physical film identification device 2 obtains the identification code on the physical film, it will upload it to the host 5. The digital film corresponding to the physical film is pre-stored in the host 5, and the defect information is marked in the digital film. When the user needs to identify the weld problem in the physical film, after the physical film identification device 2 identifies the identification code of the current physical film, the physical film identification device 2 sends the identification code to the host 5. After the host 5 finds the digital film corresponding to the identification code from its own database, it controls the display device 1 to display. At this time, the digital film displayed on the display device 1 includes defect information. At the same time, when the user places the current physical film in front of the film viewer, the defect information in the digital film displayed on the display device 1 and the current physical film placed in front of the film viewer 3 can be compared, so as to accurately determine the defects in the current physical film and improve the accuracy of the detection result.

[0061] Among them, the physical film identification device 2 can be connected to the host 5 through a USB connection line, and the display device 1 is connected to the host 5 through an HDMI connection line.

[0062] The display device 1 located outside the housing 4 may include: the display device 1 is connected to the outside of the housing 4 through a bracket.

[0063] In order to improve the heat dissipation performance of the housing 4, heat dissipation holes 42 are provided on the side wall of the housing 4.

[0064] Exemplarily, as Figure 3 shown, the bracket has an L-shaped structure and includes: a first support portion 6 and a second support portion 7;

[0065] One end of the first support portion 6 is connected to the outside of the display device 1;

[0066] The other end of the first support portion 6 is connected to one end of the second support portion 7;

[0067] The other end of the second support portion 7 is connected to the outside of the top of the housing.

[0068] In one implementable manner, in order to enable the height of the display device 1 to be adjustable so as to meet the different height requirements of different inspectors for the display device 1, in the second support portion 7, a plurality of first fixing holes are successively provided from top to bottom on the side facing the display;

[0069] The other end of the first support portion 6 is provided with a second fixing hole;

[0070] The detachable fastener successively passes through the second fixing hole and the first fixing hole to fixedly connect the first support portion 6 and the second support portion 7.

[0071] Exemplarily, the detachable fastener may include: a bolt; the hole walls of the second fixing hole and the first fixing hole are both provided with threads, and the first support portion 6 may be a hollow structure. During installation, a target first fixing hole with a satisfactory height position can be selected in the first fixing holes, then the second fixing hole is aligned with the target first fixing hole, and the bolt is successively screwed into the second fixing hole and the first fixing hole, so as to realize the fixed connection between the first support portion 6 and the second support portion 7. When the height needs to be adjusted, only the bolt needs to be screwed out of the second fixing hole and the first fixing hole, and then a new first fixing hole is selected, and the above fixing process is executed.

[0072] In one implementable manner, in order to achieve the purpose of adjusting the height of the display device 1, the second support portion 7 may be set as a structure with a telescopic length, and this telescopic structure may be similar to the telescopic structures in the related art and will not be elaborated here.

[0073] In one implementable manner, in order to achieve the purpose of enabling the angle of the display device 1 facing the inspector to be adjustable, the first support portion 6 includes a first rotating portion and a second rotating portion;

[0074] One end of the first rotating part is connected to the outer side of the display device 1; for example, one end of the first rotating part is connected to the outer side of the display device 1.

[0075] The other end of the first rotating part is provided with a first rotating shaft mounting hole, and one end of the second rotating part is provided with a second rotating shaft mounting hole. The rotating shaft passes through the first rotating shaft mounting hole and the second rotating shaft mounting hole respectively, so that the first rotating part and the second rotating part can be rotatably connected around the rotating shaft;

[0076] The other end of the second rotating part is connected to one end of the second supporting part 7.

[0077] The first supporting part 6 is composed of two parts, and these two parts are rotatably connected by a rotating shaft. When the angle of the display device 1 needs to be adjusted, only need to rotate the first rotating part around the rotating shaft.

[0078] For aesthetics, the connection lines of the display device 1 can be hidden. The second supporting part 7 can be set as a hollow structure, and a wire passing hole is opened at a position close to the first supporting part in the second supporting part 7. Among them, the hollow part is used to store the connection lines of the display device 1; correspondingly, a through hole is opened at a position in the housing corresponding to the other end of the second supporting part 7. One end of the connection line is connected to the display device 1, and the other end of the connection line passes through the wire passing hole, the hollow structure and the through hole in sequence and is connected to the host 5.

[0079] In one implementable manner, a power interface is provided on the housing 4. One end of the power interface is respectively connected to the display device 1, the physical film recognition device 2, the film viewing lamp 3 and the host 5; the other end of the power interface is used to connect to an external power supply. The power interface facilitates the overall access to power and provides electrical energy for the film viewing device.

[0080] In one implementable manner, a main power switch button is provided on the housing 4. The main power switch button is respectively connected to the display device 1, the physical film recognition device 2, the film viewing lamp 3 and the host 5. The main power switch button is used to control the power on and off of the connected devices. In order to facilitate the power on and off of the film viewing terminal, a main power switch button can be set. When the film viewing terminal needs to be powered on, only need to press the power switch.

[0081] In order to connect an external device to control the digital film displayed by the display device 1 through the external device, a second opening 41 can be opened on the housing 4, and the position of the second opening 41 corresponds to the position of the external interface of the host 5.

[0082] External devices such as: mouse, keyboard lamp.

[0083] The technical features of the above embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0084] Specific examples are used in this article to elaborate on the principles and implementation manners of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application; at the same time, for those of ordinary skill in the art, according to the idea of the present application, there will be changes in the specific implementation manners and application scopes. In summary, the content of this specification should not be construed as a limitation to the present application.

Claims

1. A film reading terminal, characterized in that: The film reading terminal comprises: Display device, physical film identification device, film reading lamp and housing; The film reading lamp is located in the shell, a first opening is provided in the shell, and the position of the first opening corresponds to the film reading position in the film reading lamp; the display device is located outside the shell; The physical film recognition device is used to obtain the identification code on the physical film and upload it; The display device is used to receive and display a digitized film image corresponding to the identification code and having defects marked thereon.

2. The film reading terminal according to claim 1, characterized in that: Also includes: Host; The host is connected to the display device and the physical film recognition device respectively; The host pre-stores a digitized film image corresponding to an identification code of a physical film and defect information in the physical film. The host is used to search for a digitized film image corresponding to the identification code according to the identification code identified by the physical film identification device, and send the found digitized film image to the display device for display.

3. The film reading terminal according to claim 2, characterized in that: The display device is connected to the outer side of the shell through a bracket.

4. The film reading terminal according to claim 3, characterized in that: The bracket is in an L-shaped structure, comprising: a first supporting portion and a second supporting portion; One end of the first supporting portion is connected to the outer side of the display device; The other end of the first supporting portion is connected to one end of the second supporting portion; The other end of the second supporting portion is connected to the outer side of the top of the shell.

5. The film reading terminal according to claim 4, characterized in that: In the second supporting portion, a plurality of first fixing holes are sequentially provided from top to bottom on a side facing the display device; A second fixing hole is formed at the other end of the first supporting portion; The detachable fastener passes through the second fixing hole and the first fixing hole in sequence to fix the first supporting portion and the second supporting portion in connection.

6. The film reading terminal according to claim 4, characterized in that: The first supporting portion includes a first rotating portion and a second rotating portion; One end of the first rotating part is connected to the outer side of the display device; A first rotating shaft mounting hole is formed at the other end of the first rotating part, and a second rotating shaft mounting hole is formed at one end of the second rotating part. The rotating shaft passes through the first rotating shaft mounting hole and the second rotating shaft mounting hole respectively, so that the first rotating part and the second rotating part can be rotatably connected around the rotating shaft. The other end of the second rotating portion is connected to one end of the second supporting portion.

7. The film reading terminal according to claim 4, characterized in that: The second supporting part is a hollow structure, and a wire hole is provided in the second supporting part at a position close to the first supporting part, wherein the hollow part is used to receive the connection wire of the display device; A through hole is formed in the shell at a position corresponding to the other end of the second supporting portion.

8. The film reading terminal according to any one of claims 2 to 7, characterized in that: A power interface is provided on the shell, one end of which is respectively connected to the display device, the physical film recognition device, the film reading light and the host; the other end of the power interface is used to connect to an external power source.

9. The film reading terminal according to any one of claims 2 to 7, characterized in that: A main power switch button is arranged on the shell, and the main power switch button is respectively connected to the display device, the physical film recognition device, the film reading light and the host, and the main power switch button is used to control the power on and off of the connected devices.

10. The film reading terminal according to any one of claims 2 to 7, characterized in that: The shell body is provided with a second opening, and the position of the second opening corresponds to the position of the external connection interface of the host.